Vacuum chuck for impedance iron core

By designing a multifunctional vacuum suction cup structure, the problem of unstable adsorption of impedance iron cores is solved, and stable adsorption and convenient operation of iron cores of different sizes are achieved.

CN223254292UActive Publication Date: 2025-08-22SHANGHAI FENGFU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422249686.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-22
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing impedance core operation suction cup has a single structure, which leads to unstable adsorption of the iron core and requires frequent replacement, which cannot meet the operating needs of different sizes of the iron core.

Method used

A vacuum suction cup structure including mounting base plate, positioning mounting hole, side support plate, air pipe and vacuum control valve group is designed. Through the cooperation of bolt and nut assembly and positioning block, flexible adjustment of air pipe and adsorption disc body is achieved, which is suitable for adsorption of impedance iron cores of different shapes.

Benefits of technology

The stable adsorption of the impedance core is achieved, the frequency of replacing the suction cup is reduced, and the convenience and adaptability of operation are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of impedance iron core processing, and particularly discloses a vacuum chuck for an impedance iron core, which comprises a mounting bottom plate, positioning mounting holes and side support plates, a connecting seat is arranged in the middle of the upper surface of the mounting bottom plate, the positioning mounting holes are arranged on the front and rear sides of the upper surface of the mounting bottom plate, and the side support plates are arranged on the connecting seat. And the positioning mounting holes in the front side and the rear side are located in the two sides of the connecting base, bolt and nut assemblies are connected to the side supporting plates in an inserted mode, and the side supporting plates are connected with the positioning mounting holes through the bolt and nut assemblies in a mounted mode. And through the arrangement of the positioning mounting holes, the positions of the side supporting plates and the air pipes are convenient to adjust, so that the air pipes, the vacuum control valve group and the adsorption disc body can be suitable for adsorption operation of impedance iron cores with different shapes. And a plurality of air pipes, a vacuum control valve group and an adsorption disc body can be mounted on one mounting bottom plate, so that the adsorption operation of the impedance iron core is relatively stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of impedance iron core processing, in particular to a vacuum suction cup for an impedance iron core. Background Art

[0002] Impedance cores are an important component of resistors. They are prepared by arranging individual iron sheets neatly and then manually wrapping a marking tape around the neatly arranged iron sheets.

[0003] After the various sizes of core materials are transferred to the assembly line, the assemblers select the cores to be used according to the recipe. The cores are then arranged neatly, and a piece of Bakelite with glue evenly applied on both sides is inserted between the two cores. A press is then used to ensure that the multiple cores are glued together into a core group.

[0004] During the core assembly process, the core is often adsorbed, turned over, and other operations are often performed, which often require suction cups. The existing core operation suction cups have a single structure, and usually a single number of suction cups are used to adsorb the core, resulting in uneven adsorption force on the core, making the core adsorption unstable. In addition, for cores of different sizes, matching suction cups need to be set, which requires frequent adjustment and replacement of the suction cups, which is inconvenient to operate. Utility Model Content

[0005] The purpose of the present utility model is to provide a vacuum chuck for an impedance core to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a vacuum chuck for an impedance core, comprising:

[0007] An installation base plate, wherein a connecting seat is provided in the middle of the upper surface of the installation base plate;

[0008] Positioning mounting holes, the positioning mounting holes are opened on the front and rear sides of the upper surface of the mounting base, and the positioning mounting holes on the front and rear sides are located on both sides of the connecting seat;

[0009] A side support plate, a bolt and nut assembly is inserted into the side support plate, and the side support plate is installed and connected to the positioning mounting hole through the bolt and nut assembly. An air pipe is longitudinally inserted into the end of the side support plate away from the bolt and nut assembly, and a vacuum control valve group is provided at the upper end of the air pipe, and a hollow adsorption disc with an opening at the bottom is provided at the bottom end of the air pipe.

[0010] Preferably, the connecting seat includes two side plates, which are welded to the middle of the upper surface of the mounting base plate, and the two side plates are parallel to each other, and both side plates are provided with connecting holes.

[0011] Preferably, reinforcing rods are welded at both ends between the two side plates.

[0012] Preferably, two positioning blocks are provided on the outer wall of the trachea, and the two positioning blocks are clamped on the upper and lower sides of the side support plate.

[0013] Preferably, the vacuum control valve group includes an interface tube 1 connected to the upper end of the trachea and an interface tube 2 connected to a side wall of the interface tube. A vacuum one-way valve is provided on the upper side of the pipeline of the interface tube 1, and an electric control valve is provided on the pipeline of the interface tube 2. The vacuum one-way valve is located on the upper side of the interface tube 2.

[0014] Preferably, a compression spring is provided on the lower surface of the mounting base plate, and a pressure plate is provided at the bottom end of the compression spring.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] By setting the positioning mounting holes, the position adjustment of the opposite side support plate and the air pipe is facilitated, so that the air pipe, the vacuum control valve group and the adsorption disc can be suitable for the adsorption operation of impedance cores of different shapes.

[0017] Multiple air pipes, vacuum control valve groups, and adsorption discs can be installed on one mounting base, making the adsorption operation of the impedance core more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a structural diagram of the air pipe, positioning block, adsorption disc, and vacuum control valve group of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation base plate, pressure plate, and compression spring structure of the utility model.

[0021] In the figure: 1. Mounting base plate; 2. Positioning mounting holes; 3. Side support plate; 4. Bolt and nut assembly; 5. Air pipe; 6. Positioning block; 7. Adsorption disc; 8. Interface pipe 1; 9. Vacuum one-way valve; 10. Interface pipe 2; 11. Electric control valve; 12. Pressure plate; 13. Compression spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0024] Example 1:

[0025] See also Figure 1-3 , the utility model provides a technical solution: a vacuum suction cup for an impedance core, comprising: a mounting base 1, a positioning mounting hole 2, and a side support plate 3;

[0026] A connecting seat is provided in the middle of the upper surface of the mounting base plate 1, and the positioning mounting holes 2 are opened on the front and rear sides of the upper surface of the mounting base plate 1, and the positioning mounting holes 2 on the front and rear sides are located on both sides of the connecting seat, and a bolt and nut assembly 4 is inserted into the side support plate 3, and the side support plate 3 is installed and connected to the positioning mounting hole 2 through the bolt and nut assembly 4, and an air pipe 5 is longitudinally inserted into the end of the side support plate 3 away from the bolt and nut assembly 4, and a vacuum control valve group is provided at the upper end of the air pipe 5, and a hollow adsorption disc 7 with an opening at the bottom is provided at the bottom end of the air pipe 5.

[0027] Analysis of the above content: When in use, the connecting base is connected to the driving mechanism through bolts and other structures. The driving mechanism is an existing hydraulic cylinder, servo slide, etc. The driving mechanism can perform operations such as horizontal and vertical movement of the installation base plate 1, side support plate 3, air pipe 5, vacuum control valve group, adsorption disc 7 and other structures through the connecting base. The air pipe 5, vacuum control valve group, and adsorption disc 7 are controlled based on the existing air supply circuit. When the impedance core needs to be adsorbed, the driving mechanism drives the installation base plate 1, side support plate 3, air pipe 5, vacuum control valve group, and adsorption disc 7 to descend and contact the corresponding impedance core. The adsorption disc 7 is vacuumed and adsorbed and fastened to the impedance core. Then the driving mechanism drives the entire body to move. When the position is reached, air is introduced into the adsorption disc 7 to separate the adsorption disc 7 from the impedance core.

[0028] Example 2:

[0029] See also Figure 1-3 Based on the first embodiment, the present invention provides a technical solution: the connecting base includes two side panels, which are welded to the middle portion of the upper surface of the mounting base 1. The two side panels are parallel to each other and each has a connecting hole. Reinforcement rods are welded to both ends of the two side panels.

[0030] Analysis of the above content: The side panels and the mounting base plate 1 are welded together to ensure a stable connection, and a reinforcing rod is set between the two side panels to make the two side panels more stable.

[0031] Example 3:

[0032] See also Figure 1-3 The present invention provides a technical solution based on the first embodiment: two positioning blocks 6 are provided on the outer wall of the air pipe 5 , and the two positioning blocks 6 are clamped on the upper and lower sides of the side support plate 3 .

[0033] Analysis of the above content: The positioning block 6 adopts a nut, which is threadedly connected to the outer wall of the air pipe 5. The two positioning blocks 6 are screwed to adjust the position so that the two positioning blocks 6 are tightly clamped on the upper and lower sides of the side support plate 3.

[0034] Example 4:

[0035] See also Figure 1-3 The present invention provides a technical solution based on Example 1: the vacuum control valve group includes an interface pipe 1 8 connected to the upper end of the air pipe 5, and an interface pipe 2 10 connected to the side wall of the interface pipe 1 8. A vacuum one-way valve 9 is provided on the upper side of the pipeline of the interface pipe 1 8, and an electric control valve 11 is provided on the pipeline of the interface pipe 2 10. The vacuum one-way valve 9 is located on the upper side of the interface pipe 2 10.

[0036] Analysis of the above content: During adsorption, the lower surface of the adsorption disc 7 is attached to the surface of the iron core, and the upper end of the interface tube 8 is connected to a vacuum suction pump. The vacuum suction pump sucks the air in the air pipe 5 and the adsorption disc 7, so that the adsorption disc 7 is in a negative pressure state, and the iron core is adsorbed. When the iron core needs to be lowered, the electric control valve 11 is opened (based on the electronic control of the remote controller), and air is introduced into the air pipe 5 and the adsorption disc 7, and the adsorption disc 7 is separated from the iron core.

[0037] Embodiment 5:

[0038] See also Figure 1-3 The present invention provides a technical solution based on the first embodiment: a compression spring 13 is provided on the lower surface of the mounting base 1 , and a pressure plate 12 is provided at the bottom end of the compression spring 13 .

[0039] Analysis of the above content: When the installation base plate 1 moves toward the iron core, the pressure plate 12 first contacts the iron core, and the compression spring 13 and the pressure plate 12 elastically press on the iron core to pre-compress the iron core, and then the adsorption disk 7 contacts the iron core.

[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vacuum chuck for an impedance core, characterized in that: include: A mounting base (1), wherein a connecting seat is provided in the middle of the upper surface of the mounting base (1); Positioning mounting holes (2), the positioning mounting holes (2) are opened on the front and rear sides of the upper surface of the mounting base (1), and the positioning mounting holes (2) on the front and rear sides are located on both sides of the connecting seat; A side support plate (3) is provided, wherein a bolt and nut assembly (4) is inserted into the side support plate (3), and the side support plate (3) is installed and connected to the positioning mounting hole (2) through the bolt and nut assembly (4); an air pipe (5) is longitudinally inserted into one end of the side support plate (3) away from the bolt and nut assembly (4); a vacuum control valve group is provided at the upper end of the air pipe (5), and a hollow adsorption disc (7) with an opening at the lower end is provided at the bottom end of the air pipe (5).

2. The vacuum chuck for an impedance core according to claim 1, characterized in that: The connecting seat comprises two side plates, the two side plates are welded to the middle of the upper surface of the mounting base plate (1), the two side plates are parallel to each other, and both side plates are provided with connecting holes.

3. The vacuum chuck for an impedance core according to claim 2, wherein: Reinforcement rods are welded at both ends between the two side plates.

4. The vacuum chuck for an impedance core according to claim 1, wherein: Two positioning blocks (6) are provided on the outer wall of the air pipe (5), and the two positioning blocks (6) are clamped on the upper and lower sides of the side support plate (3).

5. The vacuum chuck for an impedance core according to claim 1, wherein: The vacuum control valve group comprises an interface pipe 1 (8) connected to the upper end of the air pipe (5), and an interface pipe 2 (10) connected to the side wall of the interface pipe 1 (8). A vacuum one-way valve (9) is provided on the upper side of the pipeline of the interface pipe 1 (8), and an electric control valve (11) is provided on the pipeline of the interface pipe 2 (10). The vacuum one-way valve (9) is located on the upper side of the interface pipe 2 (10).

6. The vacuum chuck for an impedance core according to claim 1, characterized in that: A compression spring (13) is provided on the lower surface of the installation base plate (1), and a pressure plate (12) is provided at the bottom end of the compression spring (13).