Vacuum conveying device
By designing a vacuum conveying device with its own power supply, combined with porous ceramic plates and vacuum suction cups, the positioning accuracy and long-distance transportation of existing vehicles when transporting easily deformed products is solved, and high-precision and stable product transportation effects are achieved.
Patent Information
- Application Number
- CN202422792802.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing speed-to-speed conveyor lines have insufficient positioning accuracy when transporting products that are easily deformed and are easily damaged by mechanical clamping. However, short-term vacuum adsorption vehicles cannot meet long-distance and long-term transportation and have the risk of vacuum leakage.
A vacuum conveying device is designed, using an adsorption assembly with its own power supply, combined with a porous ceramic plate and a vacuum suction cup to achieve long-term adsorption and stable negative pressure state. Through the cooperation of the solenoid valve and the vacuum pump, the product is ensured to be firmly adsorbed and stable in position during transportation.
It improves positioning accuracy and adsorption firmness during transportation, reduces the risks of product deformation and position deviation, extends adsorption time, and enhances transportation compatibility and endurance.
Smart Images

Figure CN223254307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double-speed conveying lines, in particular to a vacuum conveying device. Background Art
[0002] The double-speed conveyor line is also called the double-speed chain, double-speed conveyor chain, or differential chain line. It is a self-flowing assembly line equipment widely used in the production lines of the electronic and electrical industry, playing an important role in improving production efficiency and reducing production costs.
[0003] For example, a conveyor line for a manipulator with application number CN201610700297.1 and publication date 20161130 includes a support platform, a conveyor belt provided on the surface of the support platform, the conveyor belt connected to a motor via a belt drive device, the conveyor belt including a plurality of rollers, a plurality of lifting mechanisms provided below the conveyor belt, a plurality of top plates provided on top of the lifting mechanisms, the top plates provided between two adjacent rollers, the top plates provided along the axial direction of the rollers, a clamping plate provided on each end of the conveyor belt, a plurality of roller avoidance holes provided on the surface of the clamping plate, and the clamping plate connected to a thrust cylinder. The present invention has a reasonable design, a compact structure, a positioning and shaping effect, and is convenient for grasping.
[0004] For example, a vacuum adsorption carrier module with application number CN202120280901.6 and authorization announcement number 20211105 is fixedly connected to the outer shell through several first connecting blocks, several suction cups are fixedly connected to the other side of the several first connecting blocks, several plastic parts are fixedly connected to the several suction cups, the plastic parts have several suction holes, two second connecting blocks are fixedly connected to the outer shell, two valve bodies are fixedly connected to the two second connecting blocks, two valve cores are fixedly connected to the two second connecting blocks, two limit blocks are fixedly connected to the two valve cores, two retaining spring baffles are fixedly connected to the two valve bodies, and two springs are fixedly connected to the two retaining spring baffles. When the battery core is sucked, the skirt of the suction cup contacts the battery core. Due to the action of suction, the battery core slowly drops and contacts the plastic part, which increases the contact area between the suction cup and the battery core, reduces the pressure of the suction cup on the battery core, and solves the problem that the vacuum adsorption carrier module is easily damaged during clamping.
[0005] At present, double-speed conveyor lines use carriers to transport products. Traditional carriers include mechanical clamping conveying carriers and short-time vacuum adsorption carriers. Mechanical clamping conveying carriers cannot transport products with high positioning accuracy and easy deformation, and the spring clamping mechanism can easily damage the products; while short-time vacuum adsorption carriers have a small cavity volume and a short adsorption time (the stop valve and pipeline cannot guarantee long-term sealing, and vacuum leakage will occur after a period of time), which cannot meet the requirements of long-distance and long-term transportation, and there is a greater risk of releasing products due to unstable negative pressure during transportation. Therefore, it is urgent to design a vacuum conveying device to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a vacuum conveying device to solve the above-mentioned deficiencies in the prior art.
[0007] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0008] A vacuum conveying device includes an adsorption assembly, which includes a base plate, a storage battery is installed on the outer wall of one side of the top of the base plate by bolts, solenoid valves are installed on the outer walls on both sides of the top of the base plate by bolts, four support columns are threadedly connected to the outer walls on both sides of the top of the base plate, and vacuum suction cups are installed on the tops of the four support columns by bolts, a joint is threadedly connected to the outer wall of one side of the vacuum suction cup, and the joint is connected to the solenoid valve through a pipe, a vacuum pump is installed on the outer walls on both sides of the top of the base plate by bolts, and the vacuum pump is connected to the solenoid valve through a pipe, two digital displays are provided above the base plate, two control switches are provided above the base plate, and the control switches are interconnected with the digital displays, the solenoid valve and the vacuum pump through wires.
[0009] Furthermore, a protective cover is provided on the outer wall of one side of the adsorption component, and the protective cover is installed on the outer wall of one side of the base plate by bolts.
[0010] Furthermore, the two digital displays are mounted on the outer wall of one side of the protective cover by means of bolts, and the control switch is mounted on the outer wall of one side of the protective cover by means of bolts.
[0011] Furthermore, the vacuum suction cup includes a connecting seat, an outer wall of one side of the connecting seat is provided with a vent hole, and one end of the joint is threadedly connected to the inside of the vent hole.
[0012] Furthermore, a cavity is provided on an outer wall on one side of the top of the connecting seat, and a porous ceramic plate is installed inside the cavity by bolts.
[0013] Furthermore, a connecting hole is opened on one side of the inner wall of the vent hole, and the connecting hole and the cavity are interconnected.
[0014] In the above technical solution, the utility model provides a vacuum conveying device with the following beneficial effects:
[0015] (1) Through the adsorption component set up, the adsorption component has its own power supply, the adsorption time is long, the transportation time is long, and the endurance ability is greatly improved. At the same time, the adsorption component can be transported with the line body, with strong compatibility, which increases the scope of application.
[0016] (2) The porous ceramic plate on the vacuum suction cup has a relatively large adsorption surface, which can increase the positioning accuracy during adsorption and is not easy to cause product deformation during adsorption. The vacuum suction force is large and the adsorption is firm, so there will be no positional displacement during product transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 The present invention provides a schematic diagram of the overall structure of a vacuum conveying device embodiment.
[0019] Figure 2 This is a side structural schematic diagram of a protective cover and an adsorption component provided in an embodiment of a vacuum conveying device of the present invention.
[0020] Figure 3 This is a schematic diagram of the structure of an adsorption component provided in an embodiment of a vacuum conveying device of the present utility model.
[0021] Figure 4 The present invention provides a schematic diagram of the structure of a vacuum suction cup according to an embodiment of a vacuum conveying device.
[0022] Description of reference numerals:
[0023] 1. Adsorption assembly; 2. Protective cover; 3. Bottom plate; 4. Support column; 5. Battery; 6. Vacuum pump; 7. Solenoid valve; 8. Vacuum suction cup; 9. Connector; 10. Control switch; 11. Digital display; 12. Connecting seat; 13. Vent; 14. Connecting hole; 15. Cavity; 16. Porous ceramic plate. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0025] like Figure 1-4As shown, a vacuum conveying device provided by an embodiment of the present invention includes an adsorption component 1, which includes a base plate 3. A storage battery 5 is installed on the outer wall of one side of the top of the base plate 3 by bolts, and solenoid valves 7 are installed on the outer walls on both sides of the top of the base plate 3 by bolts. Four support columns 4 are threadedly connected to the outer walls on both sides of the top of the base plate 3, and vacuum suction cups 8 are installed on the tops of the four support columns 4 by bolts. A joint 9 is threadedly connected to the outer wall of one side of the vacuum suction cup 8, and the joint 9 is connected to the solenoid valve 7 through a pipe. A vacuum pump 6 is installed on the outer walls on both sides of the top of the base plate 3 by bolts, and the vacuum pump 6 is connected to the solenoid valve 7 through a pipe. Two digital displays 11 are provided above the base plate 3, and two control switches 10 are provided above the base plate 3, and the control switch 10 is interconnected with the digital display 11, the solenoid valve 7 and the vacuum pump 6 through a wire.
[0026] Specifically, in this embodiment, it includes an adsorption component 1, and a remote control module can also be installed on the adsorption component 1 to realize remote control of the device. The adsorption component 1 includes a base plate 3, and a battery 5 is installed on the outer wall of one side of the top of the base plate 3 through bolts. The battery 5 is a lithium battery, which can power the adsorption component 1 and improve the adsorption time of the adsorption component 1. The outer walls on both sides of the top of the base plate 3 are installed with solenoid valves 7 through bolts. The model of the solenoid valve 7 is preferably SY7120-5LZD-02. The outer walls on both sides of the top of the base plate 3 are threadedly connected to four support columns 4, and the tops of the four support columns 4 are installed with vacuum suction cups 8 through bolts. The outer wall on one side of the vacuum suction cup 8 is threadedly connected to a joint 9, and the joint 9 is connected to the solenoid valve 7 through a pipe. The outer walls on both sides of the top of the base plate 3 are installed with vacuum pumps 6 through bolts. The pump 6 model is preferably AD5KEEDC12PTV, and the vacuum pump 6 is connected to the solenoid valve 7 through a pipe. Two digital displays 11 are provided above the base plate 3. The digital display 11 model is preferably NRRE-MF-96LCD3. The digital display 11 can display the vacuum adsorption negative pressure value in real time. Two control switches 10 are provided above the base plate 3. The control switch 10 is a common contact switch. Pressing the corresponding control switch 10 and then controlling the switch 10 to open and close can enable the battery 5 to supply power to the vacuum pump 6 and the solenoid valve 7. The vacuum pump 6 that is then started extracts the air inside the vacuum suction cup 8 through the pipe, the solenoid valve 7 and the connector 9. The product on the vacuum suction cup 8 is firmly fixed, thereby achieving adsorption of the product. The control switch 10 is interconnected with the digital display 11, the solenoid valve 7 and the vacuum pump 6 through a wire.
[0027] The utility model provides a vacuum conveying device, in which the adsorption component 1 has its own power supply, the adsorption time is long, the transportation time is long, and the endurance capability is greatly improved. At the same time, the adsorption component 1 can be transported along with the line, has strong compatibility, and increases the scope of application.
[0028] In one embodiment provided by the present invention, Figure 1-2As shown, a protective cover 2 is provided on the outer wall of one side of the adsorption component 1. The protective cover 2 can protect the vacuum pump 6 and other equipment installed on the base plate 3. The protective cover 2 is installed on the outer wall of one side of the base plate 3 by bolts, and two digital displays 11 are installed on the outer wall of one side of the protective cover 2 by bolts. The control switch 10 is installed on the outer wall of one side of the protective cover 2 by bolts.
[0029] In another embodiment provided by the present invention, Figure 4 As shown, the vacuum suction cup 8 includes a connecting seat 12, an outer wall of one side of the connecting seat 12 is provided with a vent hole 13, one end of the connector 9 is threadedly connected to the inside of the vent hole 13, a cavity 15 is provided on the outer wall of one side of the top of the connecting seat 12, and a porous ceramic plate 16 is installed inside the cavity 15 by bolts. When the vacuum pump 6 is evacuating air, the started vacuum pump 6 extracts the air inside the vent hole 13 through the pipeline, the solenoid valve 7 and the connector 9, so that the vent hole 13, the cavity 15 and the connecting hole 14 are in a negative pressure state, so that the product placed on the porous ceramic plate 16 is firmly fixed, thereby realizing the adsorption of the product, a connecting hole 14 is provided on one side of the inner wall of the vent hole 13, and the connecting hole 14 and the cavity 15 are interconnected.
[0030] Example 1
[0031] A vacuum conveying device includes an adsorption component 1. A remote control module can also be installed on the adsorption component 1 to realize remote control of the device. The adsorption component 1 includes a base plate 3. A battery 5 is installed on the outer wall of one side of the top of the base plate 3 through bolts. The battery 5 is a lithium battery, which can power the adsorption component 1 and improve the adsorption time of the adsorption component 1. Electromagnetic valves 7 are installed on the outer walls on both sides of the top of the base plate 3 through bolts. The model of the electromagnetic valve 7 is preferably SY7120-5LZD-02. Four support columns 4 are threadedly connected to the outer walls on both sides of the top of the base plate 3, and vacuum suction cups 8 are installed on the top of the four support columns 4 through bolts. A joint 9 is threadedly connected to the outer wall on one side of the vacuum suction cup 8, and the joint 9 is connected to the electromagnetic valve 7 through a pipe. A vacuum pump 6 is installed on the outer walls on both sides of the top of the base plate 3 through bolts. The model 6 is preferably AD5KEEDC12PTV, and the vacuum pump 6 is connected to the solenoid valve 7 through a pipe. Two digital displays 11 are provided above the base plate 3. The model of the digital display 11 is preferably NRRE-MF-96LCD3. The digital display 11 can display the vacuum adsorption negative pressure value in real time. Two control switches 10 are provided above the base plate 3. The control switch 10 is a common contact switch. Pressing the corresponding control switch 10 and then controlling the switch 10 to open and close can enable the battery 5 to supply power to the vacuum pump 6 and the solenoid valve 7. The vacuum pump 6 that is then started extracts the air inside the vacuum suction cup 8 through the pipe, the solenoid valve 7 and the connector 9. The product on the vacuum suction cup 8 is firmly fixed, realizing the adsorption of the product, and the control switch 10 is interconnected with the digital display 11, the solenoid valve 7 and the vacuum pump 6 through a wire.
[0032] Example 2
[0033] This embodiment is further defined on the basis of embodiment 1, wherein a protective cover 2 is provided on the outer wall of one side of the adsorption component 1, and the protective cover 2 can protect the vacuum pump 6 and other equipment installed on the bottom plate 3. The protective cover 2 is mounted on the outer wall of one side of the bottom plate 3 by bolts, and two digital display meters 11 are mounted on the outer wall of one side of the protective cover 2 by bolts, and the control switch 10 is mounted on the outer wall of one side of the protective cover 2 by bolts; the vacuum suction cup 8 includes a connecting seat 12, and a vent hole 13 is opened on the outer wall of one side of the connecting seat 12, and one end of the connector 9 is threadedly connected to the vent hole 13 Inside, a cavity 15 is opened on the outer wall on one side of the top of the connecting seat 12, and a porous ceramic plate 16 is installed inside the cavity 15 by bolts. When the vacuum pump 6 is evacuating air, the started vacuum pump 6 extracts the air inside the vent 13 through the pipeline, solenoid valve 7 and connector 9, so that the vent 13, the cavity 15 and the connecting hole 14 are in a negative pressure state, so that the product placed on the porous ceramic plate 16 is firmly fixed, realizing the adsorption of the product. A connecting hole 14 is opened on one side of the inner wall of the vent 13, and the connecting hole 14 and the cavity 15 are interconnected.
[0034] Working principle: When using the vacuum conveying device, the structure composed of the adsorption component 1 and the protective cover 2 can be installed on the speed line first. When conveying the product later, the corresponding control switch 10 can be pressed first, and then the switch 10 can be controlled to open and close, so that the battery 5 can supply power to the vacuum pump 6 and the solenoid valve 7. The vacuum pump 6 that is subsequently started extracts the air inside the vent 13 through the pipe, the solenoid valve 7 and the connector 9, so that the vent 13, the cavity 15 and the connecting hole 14 are in a negative pressure state, so that the product placed on the porous ceramic plate 16 is firmly fixed, thereby realizing the adsorption of the product. The subsequent operation of the speed line is started, and the adsorption component 1 will move with the product to realize the conveyance of the product. In addition, during transportation, the design of the battery 5 can prolong the adsorption time of the adsorption component 1, greatly improving the endurance capability.
[0035] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A vacuum conveying device, comprising an adsorption component (1), characterized in that: The adsorption assembly (1) comprises a base plate (3), a storage battery (5) is installed on one side outer wall of the top of the base plate (3) by bolts, a solenoid valve (7) is installed on both sides outer walls of the top of the base plate (3) by bolts, four support columns (4) are threadedly connected to both sides outer walls of the top of the base plate (3), and vacuum suction cups (8) are installed on the tops of the four support columns (4) by bolts, a connector (9) is threadedly connected to one side outer wall of the vacuum suction cup (8), and the connector (9) is connected to the solenoid valve (7) through a pipe, a vacuum pump (6) is installed on both sides outer walls of the top of the base plate (3) by bolts, and the vacuum pump (6) is connected to the solenoid valve (7) through a pipe, two digital display meters (11) are provided above the base plate (3), and two control switches (10) are provided above the base plate (3), and the control switches (10) are interconnected with the digital display meter (11), the solenoid valve (7) and the vacuum pump (6) through wires.
2. A vacuum conveying device according to claim 1, characterized in that: A protective cover (2) is provided on the outer wall of one side of the adsorption component (1), and the protective cover (2) is mounted on the outer wall of one side of the base plate (3) by means of bolts.
3. A vacuum conveying device according to claim 2, characterized in that: The two digital display meters (11) are mounted on the outer wall of one side of the protective cover (2) by means of bolts, and the control switch (10) is mounted on the outer wall of one side of the protective cover (2) by means of bolts.
4. A vacuum conveying device according to claim 1, characterized in that: The vacuum suction cup (8) includes a connecting seat (12), an outer wall of one side of the connecting seat (12) is provided with a vent hole (13), and one end of the joint (9) is threadedly connected to the inside of the vent hole (13).
5. A vacuum conveying device according to claim 4, characterized in that: A cavity (15) is provided on an outer wall on one side of the top of the connection seat (12), and a porous ceramic plate (16) is installed inside the cavity (15) via bolts.
6. A vacuum conveying device according to claim 5, characterized in that: A connecting hole (14) is provided on one side of the inner wall of the vent hole (13), and the connecting hole (14) and the cavity (15) are interconnected.
Citation Information
Patent Citations
Carrier conveying line for mechanical arm
CN106167154A
Vacuum adsorption carrier module
CN214604448U