Auxiliary plate collecting device of plate making machine
By setting up infrared sensors and reminder components on the plate making machine, the problem of automatic sliding damage and lack of reminders is solved, and automated PS version stacking monitoring is realized, reducing the work burden of operators.
Patent Information
- Application Number
- CN202422791500.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing automatic plate collection device of the plate making machine is prone to damage when the PS version automatically slides down, and there is a lack of an effective reminder mechanism, which leads to operators who need to continuously monitor the stacking status of the PS version and increase their workload.
The infrared sensor and reminder components are used to detect the stacking height of the PS version through the infrared sensor and send out an acoustic and optical signal to remind the operator. The warning light and buzzer are used to prompt the replacement of the PS version to achieve automated reminders.
It reduces the operator's continuous monitoring of the PS version stacking condition, avoids collapse caused by excessive PS version car stacking, and reduces the operator's fatigue.
Smart Images

Figure CN223254365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate collecting, in particular to an auxiliary plate collecting device of a plate making machine. Background Art
[0002] Currently, the printing and packaging industry utilizes a plate processor for platemaking. The process typically includes developing, washing, gluing, and drying, each with its own coordinated mechanisms to meet operational requirements. Plate processors have enabled the printing and platemaking industries to increase production speed, gradually moving toward automation and computerization, and addressing the challenges of other electronic media. Plate processors also utilize a plate collection device for plate collection.
[0003] According to announcement number: CN213365259U, an automatic plate collecting device for a plate processing machine is disclosed, including a plate processing machine body, a plate collecting frame, a clamping mechanism and a plate transporting vehicle. A publishing port is opened on the outside of one side of the plate processing machine body, and a support plate is provided on the side of the plate processing machine body close to the publishing port. A connecting piece is fixedly installed on the outer wall of one side of the support plate, and the support plate is fixedly connected to the plate processing machine through the connecting piece. A plate collecting frame is provided above the support plate, and a plurality of evenly distributed supporting rollers are provided in the plate collecting frame. The supporting rollers are rotatably connected to the plate collecting frame through a rotating rod, and side plates are fixedly installed on the upper surfaces of both sides of the plate collecting frame. Beneficial effects: the automatic plate collecting device for a plate processing machine with this structural design can automatically complete the plate collecting work of the PS plate when actually used. This process does not require manual operation, thereby greatly improving the safety of the PS plate when collecting the plate, and has good structural clamping effect, high structural stability, good performance, simple structure, reasonable layout, low manufacturing and maintenance costs, and is suitable for popularization and use.
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it was found that when used, the above equipment can solve the problem that the PS plate often slides downward directly and acceleratedly when it automatically slides down, which makes the PS plate easily hit the receiving plate of the plate collecting device, causing damage or injury to the PS plate, thereby affecting its normal use.
[0005] However, in actual applications, given the high level of automation of the above-mentioned equipment, in order to save labor costs, one operator is usually assigned to be responsible for multiple machines. However, since these devices lack an effective reminder mechanism, the operators must continuously monitor the stacking status of the PS plates, which undoubtedly increases their workload and leads to overwork. Utility Model Content
[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide an auxiliary plate collecting device for a platemaking machine, which has the advantage of auxiliary reminder and solves the problem that the automation level of the above-mentioned equipment is high. In order to save labor costs, one operator is usually arranged to be responsible for multiple machines. However, since these devices lack an effective reminder mechanism, the operators must continuously monitor the stacking status of the PS plates, which undoubtedly increases their workload and leads to the problem of overwork.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary plate collecting device of a platemaking machine, comprising a platemaking machine, a publishing port, a mounting frame, a plate-turning device and a PS plate car, the publishing port being opened on the left side of the platemaking machine, the mounting frame being fixedly installed at the bottom of the left side of the platemaking machine, the plate-turning device being fixedly installed at the bottom of the mounting frame, the PS plate car being arranged on the left side of the plate-turning device, a mounting column being fixedly connected to the left side of the back side of the mounting frame, a mounting plate being provided on the left side of the mounting column, an infrared sensor being fixedly installed on the front side of the mounting plate, a reminder component being fixedly installed on the back side of the mounting column, and an adjustment mounting mechanism being fixedly connected to the right side of the mounting plate.
[0008] As a preferred embodiment of the present invention, the reminder component includes a controller, which is fixedly mounted on the back of the mounting column, and a warning light is fixedly mounted on the front side of the top of the platemaking machine, and the warning light and infrared sensor are electrically connected to the controller through wires respectively.
[0009] As a preferred embodiment of the present invention, the adjustment mounting mechanism includes a moving block, which is fixedly connected to the right side of the mounting plate. The internal thread of the moving block is connected to a screw rod, and the screw rod is located inside the mounting column.
[0010] As a preferred embodiment of the present invention, mounting holes are provided at the top and bottom of the mounting column, bearings are movably connected inside the mounting holes, and the screw rod is movably connected inside the bearings.
[0011] As a preferred embodiment of the present invention, a buzzer is fixedly connected to the rear side of the top of the plate-making machine, and the buzzer is electrically connected to the controller through a wire.
[0012] As a preferred embodiment of the present invention, the top of the screw rod is fixedly connected to a transmission rod, the top of the transmission rod extends to the outside of the mounting column through a through slot, and the top of the transmission rod is fixedly connected to a handle.
[0013] As a preferred embodiment of the present invention, a limiting groove is provided on the left side of the mounting column, and the moving block is located inside the limiting groove.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model sets an infrared sensor, and installs the infrared sensor at the position of the maximum stacking height of the PS plate vehicle. When the detection end of the infrared sensor is gradually blocked by the PS plate, the infrared sensor will transmit this signal to the reminder component, so that the reminder component emits sound and light to remind the operator, so as to avoid the operator's failure to discover the excessive stacking of PS plates in time. This solves the problem that the automation level of the above-mentioned equipment is high, and in order to save labor costs, one operator is usually arranged to be responsible for multiple machines. However, since these devices lack an effective reminder mechanism, the operators must continuously monitor the stacking status of the PS plates, which undoubtedly increases their workload and leads to the problem of overwork, thereby achieving the effect of auxiliary reminder.
[0016] 2. The utility model sets a reminder component. When the detection end of the infrared sensor is blocked by the gradually stacked PS boards, the infrared sensor transmits the electrical signal to the controller through the wire, so that the controller analyzes the transmitted data. When the analysis result is blocked, the controller turns on the warning light through the wire, so that the warning light emits a red flashing light to remind the operator that the PS board car needs to be replaced, so as to avoid the collapse of the PS board car due to excessive stacking.
[0017] 3. The utility model is provided with an adjustable mounting mechanism. When the operator needs to move the height of the infrared sensor to adjust the stacking height of the PS plate, the operator rotates the screw rod to make the screw rod drive the moving block to move, so that the moving block drives the mounting plate to move upward, and then the mounting plate drives the infrared sensor to move, so that the infrared sensor completes the height adjustment, avoiding inconvenience when adjusting the infrared sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from another perspective;
[0020] Figure 3 This is a schematic diagram of the exploded structure of the installation column section and some parts of the utility model.
[0021] In the figure: 1. Platemaking machine; 2. Publishing port; 3. Mounting frame; 4. Copying device; 5. PS plate carriage; 6. Mounting column; 7. Mounting plate; 8. Infrared sensor; 9. Reminder component; 91. Controller; 92. Warning light; 10. Adjustment and mounting mechanism; 101. Moving block; 102. Screw; 11. Mounting hole; 12. Bearing; 13. Buzzer; 14. Transmission rod; 15. Handle; 16. Limit slot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figures 1 to 3 As shown, the utility model provides an auxiliary plate collecting device for a platemaking machine, comprising a platemaking machine 1, a publishing port 2, a mounting frame 3, a plate-turning device 4 and a PS plate carriage 5. The publishing port 2 is opened on the left side of the platemaking machine 1, the mounting frame 3 is fixedly installed at the bottom of the left side of the platemaking machine 1, the plate-turning device 4 is fixedly installed at the bottom of the mounting frame 3, the PS plate carriage 5 is arranged on the left side of the plate-turning device 4, the left side of the back side of the mounting frame 3 is fixedly connected with a mounting column 6, the left side of the mounting column 6 is provided with a mounting plate 7, the front of the mounting plate 7 is fixedly installed with an infrared sensor 8, the back side of the mounting column 6 is fixedly installed with a reminder component 9, and the right side of the mounting plate 7 is fixedly connected with an adjustment mounting mechanism 10.
[0024] refer to Figure 2 The reminder component 9 includes a controller 91, which is fixedly mounted on the back of the mounting column 6. A warning light 92 is fixedly mounted on the front side of the top of the platemaking machine 1. The warning light 92 and the infrared sensor 8 are electrically connected to the controller 91 through wires.
[0025] As a technical optimization solution of the present invention, by setting a reminder component 9, when the detection end of the infrared sensor 8 is blocked by the gradually stacked PS plates, the infrared sensor 8 will transmit this electrical signal to the inside of the controller 91 through a wire, so that the controller 91 analyzes the transmitted data. When the analysis result is blocked, the controller 91 is turned on through the wire and the warning light 92, so that the warning light 92 emits a red flashing light to remind the operator that the PS plate car 5 needs to be replaced, so as to avoid the situation where the PS plate car 5 is stacked too much and the car collapses.
[0026] refer to Figure 3 The adjustment mounting mechanism 10 includes a moving block 101 , which is fixedly connected to the right side of the mounting plate 7 . The internal thread of the moving block 101 is connected to a screw rod 102 , which is located inside the mounting column 6 .
[0027] As a technical optimization solution of the present invention, by setting an adjustable mounting mechanism 10, when the operator needs to move the height of the infrared sensor 8 to adjust the stacking height of the PS plate, the operator rotates the screw rod 102, so that the screw rod 102 drives the moving block 101 to move, thereby causing the moving block 101 to drive the mounting plate 7 to move upward, and then the mounting plate 7 drives the infrared sensor 8 to move, thereby completing the height adjustment of the infrared sensor 8, avoiding inconvenience when adjusting the infrared sensor 8.
[0028] refer to Figure 3 The top and bottom of the mounting column 6 are both provided with mounting holes 11 , and the interior of the mounting hole 11 is movably connected to a bearing 12 , and the screw rod 102 is movably connected to the interior of the bearing 12 .
[0029] As a technical optimization solution of the present invention, by setting the mounting hole 11 and the bearing 12, the screw rod 102 is movably installed inside the mounting column 6 through the bearing 12 and the mounting hole 11, so that the screw rod 102 can rotate stably through the mounting hole 11 and the bearing 12, thereby ensuring the necessary conditions for the rotation of the screw rod 102.
[0030] refer to Figure 1 A buzzer 13 is fixedly connected to the rear side of the top of the platemaking machine 1, and the buzzer 13 is electrically connected to the controller 91 through a wire.
[0031] As a technical optimization solution of the present invention, by setting a buzzer 13, when the controller 91 starts the warning light 92, the controller 91 will also turn on the buzzer 13, so that the buzzer 13 emits a buzzing sound through the wire, and the buzzing sound can enhance the reminder effect.
[0032] refer to Figure 3 The top of the screw rod 102 is fixedly connected to the transmission rod 14 , and the top of the transmission rod 14 extends to the outside of the mounting column 6 through the through slot. The top of the transmission rod 14 is fixedly connected to the handle 15 .
[0033] As a technical optimization solution of the present invention, by setting the transmission rod 14 and the handle 15, when the operator needs to rotate the screw rod 102, the operator turns the handle 15 to drive the screw rod 102 to rotate through the transmission rod 14, so that the operator can rotate the screw rod 102 more conveniently.
[0034] refer to Figure 1 A limiting groove 16 is provided on the left side of the mounting column 6 , and the moving block 101 is located inside the limiting groove 16 .
[0035] As a technical optimization solution of the present invention, a limit groove 16 is provided so that the limit groove 16 is opened on the left side of the mounting column 6. When the moving block 101 is moved by rotating the screw rod 102, the limit groove 16 limits the moving block 101, thereby preventing the moving block 101 from rotating due to the screw rod 102.
[0036] The working principle and usage process of the present invention are as follows: when in use, it is necessary to first move the detection end of the infrared sensor 8 to the maximum height at which the PS plates can be stacked, and first make the operator rotate the screw rod 102 so that the screw rod 102 drives the moving block 101 to move, so that the moving block 101 drives the mounting plate 7 to move upward, and then the mounting plate 7 drives the infrared sensor 8 to move, so that the infrared sensor 8 completes the height adjustment, and when the PS plate is discharged through the publishing port 2, the PS plate will first fall on the surface of the flipping device 4. After falling, the flipping device 4 will automatically start and drive the PS plate to flip to the top of the PS plate car 5. When the PS plates on the PS plate car 5 are gradually stacked to the point where they block the detection end of the infrared sensor 8, the infrared sensor 8 will transmit this electrical signal to the controller 91 through the wire, so that the controller 91 analyzes the transmitted data. When the analysis result is blocking, the controller 91 is turned on through the wire and the warning light 92, so that the warning light 92 emits a red flashing light to remind the operator that the PS plate car 5 needs to be replaced to avoid the collapse caused by excessive stacking of the PS plate car 5.
[0037] To sum up: this auxiliary plate collecting device of a platemaking machine, by setting an infrared sensor 8, makes the infrared sensor 8 be installed at the position of the maximum stacking height of the PS plate vehicle 5. When the detection end of the infrared sensor 8 is gradually blocked by the PS plate, at this time, the infrared sensor 8 will transmit this signal to the reminder component 9, so that the reminder component 9 emits sound and light to remind the operator, so as to avoid the operator's failure to discover the situation where the PS plates are stacked too much in time, and solves the problem that the automation level of the above-mentioned equipment is high. In order to save labor costs, one operator is usually arranged to be responsible for multiple machines, but because these devices lack an effective reminder mechanism, the operator must continuously monitor the stacking status of the PS plates, which undoubtedly increases their workload and leads to the problem of overwork.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An auxiliary plate collecting device for a plate making machine, comprising a plate making machine (1), a printing port (2), a mounting frame (3), a plate reproducing device (4) and a PS plate carriage (5), characterized in that: The publishing port (2) is opened on the left side of the platemaking machine (1), the mounting frame (3) is fixedly mounted on the bottom of the left side of the platemaking machine (1), the plate-turning device (4) is fixedly mounted on the bottom of the mounting frame (3), the PS plate vehicle (5) is arranged on the left side of the plate-turning device (4), the left side of the back of the mounting frame (3) is fixedly connected to a mounting column (6), the left side of the mounting column (6) is provided with a mounting plate (7), the front side of the mounting plate (7) is fixedly mounted with an infrared sensor (8), the back side of the mounting column (6) is fixedly mounted with a reminder component (9), and the right side of the mounting plate (7) is fixedly connected with an adjustment mounting mechanism (10).
2. The auxiliary plate collecting device of the plate making machine according to claim 1, characterized in that: The reminder component (9) includes a controller (91), the controller (91) is fixedly mounted on the back of the mounting column (6), a warning light (92) is fixedly mounted on the front side of the top of the platemaking machine (1), and the warning light (92) and the infrared sensor (8) are electrically connected to the controller (91) via wires.
3. The auxiliary plate collecting device of the plate making machine according to claim 1, characterized in that: The adjusting and mounting mechanism (10) comprises a moving block (101), wherein the moving block (101) is fixedly connected to the right side of the mounting plate (7), and the internal thread of the moving block (101) is connected to a screw rod (102), and the screw rod (102) is located inside the mounting column (6).
4. The auxiliary plate collecting device of the plate making machine according to claim 3, characterized in that: The top and bottom of the mounting column (6) are both provided with mounting holes (11), the interior of the mounting hole (11) is movably connected to a bearing (12), and the screw rod (102) is movably connected to the interior of the bearing (12).
5. The auxiliary plate collecting device of the plate making machine according to claim 2, characterized in that: A buzzer (13) is fixedly connected to the rear side of the top of the plate-making machine (1), and the buzzer (13) is electrically connected to the controller (91) via a wire.
6. The auxiliary plate collecting device of the plate making machine according to claim 3, characterized in that: The top of the screw rod (102) is fixedly connected to a transmission rod (14), the top of the transmission rod (14) extends to the outside of the mounting column (6) through a through slot, and the top of the transmission rod (14) is fixedly connected to a handle (15).
7. The auxiliary plate collecting device of the plate making machine according to claim 3, characterized in that: A limiting slot (16) is provided on the left side of the mounting column (6), and the moving block (101) is located inside the limiting slot (16).
Citation Information
Patent Citations
Automatic plate collecting device of plate developing machine
CN213365259U