Automatic fabric deviation rectifying device of setting machine

By introducing an automatic deviation correction device into the setting machine, the motor drive and spiral protrusion design of the correction convex roller and the concave roller are used, combined with the guide limit and pre-drying mechanism, the problem of the position offset and wrinkle of the fabric in front of the setting machine is solved, and efficient shaping and drying effect is achieved.

CN223254505UActive Publication Date: 2025-08-22ZHEJIANG HENGJIEKELANZI MASCH CO LTD
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Patent Information

Application Number
CN202422576279.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-22
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Before the fabric enters the setting machine, position shifts and wrinkles are easily generated, affecting the quality and efficiency of setting drying.

Method used

An automatic deviation correction device including a corrected convex roller and a corrected concave roller are designed. The center alignment and deployment of the fabric is achieved through the design of motor drive and spiral protrusion. Combined with the guide limit of the guide roller and the limit frame, and cooperate with the vacuum and pre-drying mechanism to remove impurities and improve the smoothness of the fabric.

Benefits of technology

Effectively prevent wrinkles from occurring during the setting process, improve the quality and efficiency of setting drying, and ensure that the fabric is flat and unobstructed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic fabric deviation rectifying device of a setting machine, which comprises a setting machine body, a feeding table is fixedly arranged on one side of the setting machine body, a box body is fixedly arranged at the upper end of the feeding table, two supports are fixedly arranged at the upper end of the box body, and a rotatable deviation rectifying convex roller and a rotatable deviation rectifying concave roller are arranged between the two supports in a penetrating manner. A rotating mechanism is arranged on one side of each support, a rotatable rotating shaft is arranged between the two supports in a penetrating mode, a first motor is installed on one side of each support, an output shaft of the first motor is fixedly connected with one end of the rotating shaft, two sections of spiral protrusions are arranged on the rotating shaft, the directions of the two sections of spiral protrusions are opposite, and a dust removal box is installed on one side of the box body. A plurality of dust collection holes are formed in the inner side of the dust removal box, a plurality of bristles are further fixedly arranged on the inner side of the dust removal box, a guide mechanism is further arranged on one side of the box body, and a pre-drying mechanism is further arranged in the box body. The deviation rectifying and limiting device has the advantages of being reasonable in structure, good in deviation rectifying and limiting effect and capable of preventing fabric from wrinkling.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming machines, in particular to an automatic fabric deviation-correcting device of a forming machine. Background Art

[0002] Setting machines are used to set the shape of textile products. They can be categorized by type: yarn setting machines, sock setting machines, fabric setting machines, curtain setting machines, spandex-coated yarn setting machines, silk setting machines, garment setting machines, and suit setting machines. Currently, these machines are used in textile fabric production workshops. Before entering the setting machines, fabric will shift position. Without position correction, this will inevitably affect the subsequent setting and drying process. Furthermore, wrinkles will inevitably form on the fabric surface. Failure to flatten the fabric will also result in low setting and drying efficiency. To address these issues, the following solution is proposed. Utility Model Content

[0003] The utility model aims to provide an automatic fabric deviation-correcting device for a setting machine, which has the advantages of good deviation-correcting and limiting effects and can prevent fabric wrinkles.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions:

[0005] A fabric automatic deviation-correcting device for a setting machine comprises a setting machine body, a feeding platform is fixedly provided on one side of the setting machine body, a box is fixedly provided on the upper end of the feeding platform, two brackets are fixedly provided on the upper end of the box, a rotatable deviation-correcting convex roller and a deviation-correcting concave roller are passed through the two brackets, a rotating mechanism is provided on one side of the bracket, and the rotating mechanism is respectively connected to the deviation-correcting convex roller and the deviation-correcting concave roller, a rotatable rotating shaft is also passed through the two brackets, a first motor is installed on one side of the bracket, the output shaft of the first motor passes through the bracket and is connected to the rotating shaft One end of the box is fixedly connected, two spiral protrusions are provided on the rotating shaft, and the directions of the two spiral protrusions are opposite, a dust collection box is installed on one side of the box body, a number of dust suction holes are opened on the inner side of the dust collection box, and a number of brushes are also fixed on the inner side of the dust collection box, a dust collection mechanism is installed on one side of the box body, and the dust collection mechanism is connected to the dust collection box, two mounting plates are fixed on the other side of the box body, a rotatable guide roller is passed between the two mounting plates, a guide mechanism is also provided between the two mounting plates, and a pre-drying mechanism is also provided in the box body.

[0006] Preferably, the rotating mechanism includes two sprockets, one end of the correcting convex roller and the correcting concave roller is passed through a bracket and is fixedly connected to one side of the two sprockets respectively, a chain is provided between the two sprockets, and a second motor is installed on the other side of the bracket, and the output shaft of the second motor is passed through the bracket and is fixedly connected to one end of the correcting convex roller.

[0007] Preferably, the dust collection mechanism includes a dust collector installed at the front end of the box body, and two dust collection pipes are connected to the dust collector, and the other ends of the two dust collection pipes are respectively connected to the interior of the dust removal box.

[0008] Preferably, the guide mechanism includes two limit frames, two rotatable threaded rods are passed through the two mounting plates, the thread directions of the two threaded rods are opposite, and one end is fixedly connected, each threaded rod is passed through a threaded seat, a sliding rod is fixed between the two mounting plates, the two threaded seats are slidably passed through the sliding rod, the two limit frames are respectively fixed on one side of the two threaded seats, the guide roller is passed through the inner side of the two limit frames, a turning handle is provided on one side of the mounting plate, one end of the threaded rod passes through the mounting plate and is fixedly connected to one end of the turning handle.

[0009] Preferably, the pre-drying mechanism includes a hot air box, a groove is provided on the inner side of the box body, the upper end of the hot air box is connected to an air duct, and the other end of the air duct is connected to the inside of the groove, a partition is fixed on the upper side of the groove, and a plurality of ventilation holes are opened on the partition.

[0010] The beneficial effects of the utility model are:

[0011] 1. When the fabric is conveyed through the dust removal box, the impurities attached to the fabric can be brushed off by a number of brushes to improve the quality of subsequent fabric shaping and drying. After that, the brushed impurities can be adsorbed into the dust removal box for collection through the dust suction mechanism and a number of dust suction holes.

[0012] 2. The rotation mechanism can drive the convex correction roller and the concave correction roller to rotate simultaneously. When the fabric passes through the convex correction roller and the concave correction roller, the convex correction roller and the concave correction roller can play a centering role on the fabric and at the same time extend the fabric to both sides. Therefore, the asymmetric front and rear arc bending function of the convex correction roller and the concave correction roller can achieve the correction effect. The rotation of the first motor can drive the rotating shaft to rotate, thereby driving the two sections of spiral protrusions to rotate simultaneously. Since the two sections of spiral protrusions are in opposite directions, the two sections of spiral protrusions can play an expanding role on the fabric to prevent wrinkles on the fabric, further improving the quality of subsequent shaping and drying of the fabric.

[0013] 3. The guide roller can guide the feeding of the fabric, and the guide mechanism can limit the feeding of the fabric to prevent the fabric from being skewed during feeding, and further correct the deviation, thereby improving the subsequent shaping and drying efficiency of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of an embodiment;

[0015] Figure 2 A partial structural top view of an embodiment;

[0016] Figure 3 Schematic diagram of the structure of the limiting frame in the embodiment.

[0017] Figure numerals: 1. Forming machine body; 2. Feeding table; 3. Box body; 4. Bracket; 5. Correcting convex roller; 6. Correcting concave roller; 7. Rotating mechanism; 8. Rotating shaft; 9. First motor; 10. Spiral protrusion; 11. Dust removal box; 12. Dust suction hole; 13. Brush; 14. Dust suction mechanism; 15. Mounting plate; 16. Guide roller; 17. Guide mechanism; 18. Pre-drying mechanism; 19. Sprocket; 20. Chain; 21. Second motor; 22. Vacuum cleaner; 23. Dust suction pipe; 24. Limiting frame; 25. Threaded rod; 26. Threaded seat; 27. Sliding rod; 28. Hot air box; 29. ​​Air duct; 30. Partition; 31. Vent. DETAILED DESCRIPTION

[0018] The following is only a preferred embodiment of the present invention, and the scope of protection is not limited to this embodiment. All technical solutions under the concept of the present invention should fall within the scope of protection of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the accompanying drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0019] like Figures 1 to 3 As shown, an automatic fabric deviation correction device for a setting machine includes a setting machine body 1, a feeding platform 2 fixedly provided on one side of the setting machine body 1, a dust removal box 11 installed on one side of the box body 3, a plurality of dust suction holes 12 opened on the inner side of the dust removal box 11, and a plurality of brushes 13 fixedly provided on the inner side of the dust removal box 11. When the fabric is conveyed through the dust removal box 11, the brushes 13 can be used to brush off impurities attached to the fabric, thereby improving the quality of subsequent fabric setting and drying. A dust collection mechanism 14 is installed on one side of the box body 3, and the dust collection mechanism 14 is connected to the dust removal box 11. The impurities brushed off can then be adsorbed into the dust removal box 11 for collection through the dust collection mechanism 14 and the plurality of dust suction holes 12. The dust collection mechanism 14 includes a dust collector 22 installed at the front end of the box body 3. Two dust collection pipes 23 are connected to the dust collector 22. The other ends of the two dust collection pipes 23 are respectively connected to the interior of the dust removal box 11. The dust collector 22 can remove impurities collected in the dust removal box 11 through the pipes to facilitate subsequent processing. The dust collector 22 is a prior art and will not be described in detail.

[0020] A box body 3 is fixedly provided at the upper end of the feeding table 2, and two brackets 4 are fixedly provided at the upper end of the box body 3. A rotatable convex correction roller 5 and a concave correction roller 6 are passed between the two brackets 4. A rotating mechanism 7 is provided on one side of the bracket 4, and the rotating mechanism 7 is respectively connected to the convex correction roller 5 and the concave correction roller 6. The convex correction roller 5 and the concave correction roller 6 can be driven to rotate at the same time by the rotating mechanism 7. When the fabric passes through the convex correction roller 5 and the concave correction roller 6, the convex correction roller 5 and the concave correction roller 6 can play a centering role on the fabric, and the fabric can be extended to both sides at the same time. Therefore, the asymmetric front and rear arc bending function of the convex correction roller 5 and the concave correction roller 6 can achieve the correction effect. A rotatable shaft 8 is also provided between the two brackets 4. A first motor 9 is installed on one side of the bracket 4. The output shaft of the first motor 9 passes through the bracket 4 and is fixedly connected to one end of the shaft 8. Two spiral protrusions 10 are provided on the shaft 8, and the directions of the two spiral protrusions 10 are opposite. The rotation of the first motor 9 can drive the shaft 8 to rotate, thereby driving the two spiral protrusions 10 to rotate at the same time. Since the directions of the two spiral protrusions 10 are opposite, the two spiral protrusions 10 can be used to unfold the fabric to prevent wrinkles in the fabric, thereby further improving the quality of subsequent shaping and drying of the fabric.

[0021] The rotating mechanism 7 includes two sprockets 19, and one end of the correcting convex roller 5 and the correcting concave roller 6 is passed through a bracket 4 and is fixedly connected to one side of the two sprockets 19 respectively. A chain 20 is sleeved between the two sprockets 19, and a second motor 21 is installed on the other side of the bracket 4. The output shaft of the second motor 21 passes through the bracket 4 and is fixedly connected to one end of the correcting convex roller 5. The rotation of the second motor 21 can drive the correcting convex roller 5 to rotate, thereby driving one of the sprockets 19 to rotate, and then the other sprocket 19 can be rotated through the chain 20, thereby driving the correcting concave roller 6 to rotate, and finally the correcting convex roller 5 and the correcting concave roller 6 can be rotated at the same time.

[0022] Two mounting plates 15 are fixedly provided on the other side of the housing 3. A rotatable guide roller 16 is provided between the two mounting plates 15. A guide mechanism 17 is also provided between the two mounting plates 15. The guide roller 16 can guide the feeding of the fabric, and the guide mechanism 17 can limit the feeding of the fabric to prevent the fabric from being skewed during feeding, further correcting the deviation, thereby improving the subsequent shaping and drying efficiency of the fabric. The guide mechanism 17 includes two limit frames 24. Two rotatable threaded rods 25 are provided between the two mounting plates 15. The threads of the two threaded rods 25 are in opposite directions and are fixedly connected at one end. A turning handle is provided on one side of the mounting plate 15. One end of the threaded rod 25 passes through the mounting plate 15 and is fixedly connected to one end of the turning handle. By turning the turning handle, the two threaded rods 25 can be driven to rotate simultaneously. A threaded seat 26 is provided on each threaded rod 25, and a slide rod 27 is fixed between the two mounting plates 15. The two threaded seats 26 are slidably provided on the slide rod 27, and the two limit frames 24 are fixed on one side of the two threaded seats 26. The guide roller 16 is provided on the inner side of the two limit frames 24. Since the thread directions of the two threaded rods 25 are opposite, the two threaded seats 26 can be moved away from or close to each other along the two threaded rods 25, and the threaded seats 26 can be slid along the slide rod 27, which can eventually drive the two limit frames 24 to move. By adjusting the distance between the two limit frames 24, it is possible to limit fabrics of different specifications, thereby achieving the effect of correcting deviation.

[0023] The housing 3 is also provided with a pre-drying mechanism 18. Since the fabric is relatively damp before being shaped and dried, the pre-drying mechanism 18 can be used to pre-dry the fabric to a certain extent, thereby increasing the subsequent shaping and drying time of the fabric and further improving the shaping and drying efficiency of the fabric. The pre-drying mechanism 18 includes a hot air box 28. A groove is provided on the inner side of the housing 3. The upper end of the hot air box 28 is connected to an air duct 29, and the other end of the air duct 29 is connected to the interior of the groove. A partition 30 is fixed on the upper side of the groove. A plurality of vents 31 are provided on the partition 30. The operation of the hot air box 28 can generate a hot air flow, which can then be transported into the groove through a pipe and finally blown out through the plurality of vents 31. When the fabric passes above the housing 3, it can play a pre-drying role. The hot air box 28 is a prior art and will not be described in detail.

[0024] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic fabric deviation-correcting device for a setting machine, characterized in that: The invention comprises a shaping machine body (1), a feeding platform (2) is fixedly provided on one side of the shaping machine body (1), a box body (3) is fixedly provided on the upper end of the feeding platform (2), two brackets (4) are fixedly provided on the upper end of the box body (3), a rotatable correction convex roller (5) and a correction concave roller (6) are passed through the two brackets (4), a rotating mechanism (7) is provided on one side of the bracket (4), and the rotating mechanism (7) is respectively connected to the correction convex roller (5) and the correction concave roller (6), a rotatable rotating shaft (8) is also passed through the two brackets (4), a first motor (9) is installed on one side of the bracket (4), an output shaft of the first motor (9) passes through the bracket (4) and is fixedly connected to one end of the rotating shaft (8), and the rotating shaft (8) is fixedly provided. ) is provided with two sections of spiral protrusions (10), and the directions of the two sections of spiral protrusions (10) are opposite. A dust removal box (11) is installed on one side of the box body (3), and a plurality of dust suction holes (12) are opened on the inner side of the dust removal box (11). A plurality of brushes (13) are also fixed on the inner side of the dust removal box (11). A dust suction mechanism (14) is installed on one side of the box body (3), and the dust suction mechanism (14) is connected to the dust removal box (11). Two mounting plates (15) are fixed on the other side of the box body (3), and a rotatable guide roller (16) is passed between the two mounting plates (15). A guide mechanism (17) is also provided between the two mounting plates (15). A pre-drying mechanism (18) is also provided in the box body (3).

2. The automatic fabric deviation-correcting device for a setting machine according to claim 1, characterized in that: The rotating mechanism (7) comprises two sprockets (19); one end of the deflection-correcting convex roller (5) and the deflection-correcting concave roller (6) is provided with a bracket (4) and is respectively fixedly connected to one side of the two sprockets (19); a chain (20) is sleeved between the two sprockets (19); a second motor (21) is installed on the other side of the bracket (4); an output shaft of the second motor (21) is provided with the bracket (4) and is fixedly connected to one end of the deflection-correcting convex roller (5).

3. The automatic fabric deviation-correcting device for a setting machine according to claim 2, characterized in that: The dust collection mechanism (14) comprises a dust collector (22) mounted on the front end of the box body (3); two dust collection pipes (23) are connected to the dust collector (22); the other ends of the two dust collection pipes (23) are respectively connected to the interior of the dust removal box (11).

4. The automatic fabric deviation-correcting device for a setting machine according to claim 3, characterized in that: The guide mechanism (17) includes two limit frames (24), two rotatable threaded rods (25) are provided between the two mounting plates (15), the thread directions of the two threaded rods (25) are opposite, and one end is fixedly connected, each threaded rod (25) is provided with a threaded seat (26), a sliding rod (27) is fixed between the two mounting plates (15), the two threaded seats (26) are respectively slidably provided on the sliding rod (27), the two limit frames (24) are respectively fixed on one side of the two threaded seats (26), the guide roller (16) is provided on the inner side of the two limit frames (24), a turning handle is provided on one side of the mounting plate (15), one end of the threaded rod (25) is provided with the mounting plate (15) and is fixedly connected to one end of the turning handle.

5. The automatic fabric deviation-correcting device for a setting machine according to claim 4, characterized in that: The pre-drying mechanism (18) includes a hot air box (28), a groove is provided on the inner side of the box body (3), the upper end of the hot air box (28) is connected to an air duct (29), and the other end of the air duct (29) is connected to the inside of the groove, and a partition (30) is fixed on the upper side of the groove, and a plurality of ventilation holes (31) are opened on the partition (30).