Flat angle line annealing, cooling and drying device
By introducing triple treatment of drainage, drying and drying components into the flat angle annealing cooling device, the problem of low drying efficiency after flat angle cooling is solved, and efficient drying and appearance improvement is achieved.
Patent Information
- Application Number
- CN202422618535.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the prior art, the drying efficiency through the blowing equipment after the flat corner line is cooled is low, resulting in a long time and the drying efficiency and appearance effect cannot be effectively improved.
A triple-treated drying mechanism, including drain assembly, dry assembly and dry assembly, combined with a guide plate and a wire splitter, reduces the moisture on the flat corner line through the drain assembly, blows the moisture on the dry assembly, and wipes the water stains on the dry assembly, improves the drying efficiency and appearance effect.
The drying efficiency of the flat corners is significantly improved through triple treatment, reducing drying time, and improving the appearance quality of the flat corners.
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Figure CN223255348U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of right-angle wire annealing, and in particular to a right-angle wire annealing, cooling and drying device. Background Art
[0002] Annealing of rectangular wire is a method of rectangular wire processing. The rectangular wire is heated to a specified temperature, maintained for a period of time, and then cooled and dried to obtain a rectangular wire with reduced hardness.
[0003] Since the rectangular wire is dried directly after coming out of the cooling device, in the prior art, a blowing device is usually used to blow away the moisture on the surface of the rectangular wire. However, after the moisture on the surface of the rectangular wire is completely evaporated, the time for blowing and drying by the blowing device is long, and the drying efficiency of the rectangular wire is relatively low, so further improvement is needed. Utility Model Content
[0004] In order to improve the drying efficiency of the cooled rectangular wire, the present application provides a rectangular wire annealing, cooling and drying device.
[0005] The present application provides a device for annealing, cooling and drying a rectangular wire, which adopts the following technical solution:
[0006] The cooling device is connected to the cooling water tank, and the cooling water tank is connected to the cooling water tank by the cooling water tank.
[0007] By adopting the above technical solution, the drying mechanism comprises a triple process consisting of a draining component, a drying component, and a wiping component. The draining component reduces water on the outer surface of the rectangular wire, thereby reducing the time required for subsequent drying by the drying component, thereby improving the drying efficiency of the cooled rectangular wire. The wiping component then wipes away any water that has not been blown away, and can also wipe away any water stains formed after drying, thereby improving the appearance of the rectangular wire's outer surface. The guide plate is provided to allow the scraped or blown-off water molecules to fall along the guide plate into the cooling water pool. Because the guide plate is inclined and extends to the drying component, the rectangular wire is tilted upward and away from the cooling water pool when passing through the draining and drying components. To address this issue, a first waist-shaped perforation is provided on the fixing plate to reduce the possibility of wear on the rectangular wire by the fixing plate when the rectangular wire passes through the first and second perforations. As the drain rubber is worn out during use, its draining effect on the right angle line will be reduced. Therefore, the drain rubber can be disassembled and connected through fixing parts to replace the drain rubber.
[0008] Preferably, blocking pieces are provided at both ends of the drain rubber, protruding toward the drying component.
[0009] By adopting the above technical solution, the possibility of water scraped by the drain rubber being splashed outside the frame during actual use is reduced.
[0010] Preferably, a plurality of the fixing members are arranged at intervals along the length direction of the fixing plate, and the fixing members include a second bolt passing through the fixing plate and a first nut threadedly connected to the second bolt. The drain rubber is penetrated by a fourth through-hole for the second bolt to pass through. The fourth through-hole is arranged in a waist-shaped hole along the length direction of the drain rubber. The aperture of the first through-hole is larger than the size of the second through-hole. A plurality of second through-holes are arranged at intervals along the length direction of the drain rubber, and the number of the second through-holes is more than twice the number of the first through-holes.
[0011] By adopting the above technical solution, the drain rubber is installed on the fixed plate through the connection of the second bolt and the first nut, and the fourth perforation is set as a waist-shaped hole, so that when some second perforations are worn, the drain and the rubber can be moved along their own length direction, and the new second perforations can be set corresponding to the first perforations, so as to improve the use of the drain rubber and reduce the cost problems caused by the drain rubber.
[0012] Preferably, the drain rubber is provided with a fifth through-hole, the fifth through-hole is provided in a waist-shaped hole along the width direction of the drain rubber and is connected to the fourth through-hole, and the drain rubber is provided with a plurality of second through-holes at intervals along its width direction.
[0013] By adopting the above technical solution, by providing the fifth perforation and by providing a plurality of second perforations at intervals along the width direction of the drain rubber, the service life of the drain rubber can be further improved.
[0014] Preferably, a separating wheel parallel to the width direction of the cooling water pool is provided in the cooling water pool, and the cooling water pool is provided with a fixing component for fixing the separating wheel. A plurality of penetration spaces for the right angle wires to pass through are formed between the separating wheel and the bottom wall of the cooling water pool.
[0015] By adopting the above technical solution, a wire dividing wheel is provided, and a passage for the rectangular wire is formed between the wire dividing wheel and the bottom wall of the cooling water pool, so as to position the rectangular wire and make the rectangular wire more evenly distributed, so that the rectangular wire can have more contact with the water in the cooling water pool, thereby accelerating the cooling effect of the rectangular wire.
[0016] Preferably, a second mounting plate for mounting the drying assembly is provided on the frame, the drying assembly includes an elastic water-absorbing layer provided on the second mounting plate and a wiping cloth provided on the elastic water-absorbing layer, the right angle wire abuts against the wiping cloth, a wire separation wheel is also provided between the drying assembly and the drying assembly, and a penetration space for the right angle wire to pass through is also formed between the wire separation wheel and the second mounting plate.
[0017] By adopting the above technical solution, an elastic water-absorbing layer and a wiping cloth are provided. When the wiping cloth wipes the water stains on the surface of the rectangular wire, when the moisture on the wiping cloth reaches a certain content, the elastic water-absorbing layer absorbs the moisture on the wiping cloth, thereby reducing the frequency of replacing the wiping cloth and reducing the impact on the drying efficiency of the rectangular wire.
[0018] Preferably, the length direction of the second mounting plate is parallel to the length direction of the frame, and the elastic water-absorbing layer is arranged in a wave shape along the length direction of the second mounting plate.
[0019] By adopting the above technical solution, since the elastic water-absorbing layer is arranged in a wavy shape along the length direction of the second mounting plate, the wiping cloth arranged on the elastic water-absorbing layer is arranged in a wavy shape, so that when wiping water stains on the surface of the flat angle line, the water flows to the trough of the wiping cloth under the influence of gravity.
[0020] Preferably, the water outlet end of the water pipe is fixedly connected to a nozzle, which is a scattering nozzle. The frame is provided with an isolation cover for covering the cooling water pool, and a passage space for the right angle line is left between the isolation cover and the bottom wall of the cooling water pool.
[0021] By adopting the above technical solution, an isolation cover is provided to isolate the water mist generated when the water in the cooling water pool is cooled by the right angle line, and to limit the water sprayed by the scattering nozzle.
[0022] In summary, the present invention has the following beneficial effects:
[0023] The drying mechanism consists of a triple-processing system consisting of a draining component, a drying component, and a wiping component. The draining component reduces water on the outer surface of the rectangular wire, thereby reducing the time required for subsequent drying by the drying component, thereby improving the drying efficiency of the cooled rectangular wire. The wiping component then wipes away any water that was not blown away and can also wipe away any water stains left after drying, improving the appearance of the rectangular wire's outer surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the present application;
[0025] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A;
[0026] Figure 3 yes Figure 1 A partial enlarged schematic diagram of part B;
[0027] Figure 4 is a schematic cross-sectional structural diagram of the drain assembly in Example 1 of the present application;
[0028] Figure 5 This is a schematic structural diagram of the drain assembly in Example 2 of the present application;
[0029] Figure 6 It is a structural schematic diagram of the isolation cover in Example 2 of the present application.
[0030] Explanation of reference numerals: 1, frame; 11, guide plate; 12, second mounting plate; 2, annealing mechanism; 21, annealing furnace; 22, wire threading tube; 3, cooling mechanism; 31, cooling water tank; 311, water outlet pipe; 32, water delivery pipe; 321, nozzle; 33, control valve; 4, drying mechanism; 41, drain assembly; 411, fixing plate; 4111, first perforation; 412, drain rubber; 4121, second perforation; 4122, blocking plate; 413, fixing member; 4131, second bolt; 4132, first nut; 414, connecting plate; 4141, second through-groove; 42, drying assembly; 421, blower; 4 22. Fixed pipe; 423. Drying air outlet duct; 4231. Third perforation; 43. Drying assembly; 431. Elastic water-absorbing layer; 432. Wiping cloth; 5. Heating furnace; 6. Wire separation wheel; 61. Fixed assembly; 611. First fixed rod; 612. First fixed ring; 613. Connecting rod; 614. Second fixed ring; 615. Second fixed rod; 616. First bolt; 7. Mounting assembly; 71. First mounting plate; 711. First through-slot; 72. Third bolt; 73. Fourth bolt; 74. Second nut; 8. Fourth through-hole; 81. Fifth through-hole; 9. Isolation cover; 91. Sixth through-hole; 92. Extension port. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-6 , further details of this application are given.
[0032] The embodiment of the present application discloses a device for annealing, cooling and drying a rectangular wire.
[0033] Example 1:
[0034] A flat angle wire annealing, cooling and drying device, referring to Figure 1 The invention comprises a frame 1, an annealing mechanism 2, a cooling mechanism 3, and a drying mechanism 4 arranged in sequence along the length direction of the frame 1. The annealing mechanism 2 specifically comprises an annealing furnace 21 arranged on the frame 1 and connected to the heating furnace 5, and a plurality of wire threading tubes 22 passing through the annealing furnace 21 for the rectangular wire to pass through. The plurality of wire threading tubes 22 are arranged at intervals along the width direction of the annealing furnace 21.
[0035] Among them, the cooling mechanism 3 specifically includes a cooling water pool 31, a water pipe 32 for conveying water into the cooling water pool 31, and a control valve 33 arranged on the water pipe 32, wherein the pool depth of the cooling water pool 31 gradually decreases from the middle toward the direction close to the drying mechanism 4, and the side wall of the cooling water pool 31 close to the annealing mechanism 2 is fixedly penetrated with a water outlet pipe 311 for discharging the water after heat exchange between the flat angle line, and the end of the wire threading pipe 22 away from the annealing furnace 21 extends into the cooling water pool 31. At this time, the water outlet end of the water pipe 32 is arranged at the upper end of the wire threading pipe 22, and the water outlet end of the water pipe 32 is fixedly connected to the nozzle 321.
[0036] Furthermore, in order to improve the cooling effect of the rectangular wire, a wire separation wheel 6 parallel to the width direction of the cooling water pool 31 is provided in the cooling water pool 31, and the cooling water pool 31 is provided with a fixing component 61 for fixing the wire separation wheel 6. A plurality of penetration spaces for the rectangular wire to pass through are formed between the wire separation wheel 6 and the bottom wall of the cooling water pool 31.
[0037] Reference Figure 1 、 Figure 2 , wherein the fixing assembly 61 specifically includes a first fixing rod 611, a first fixing ring 612, a connecting rod 613, a second fixing ring 614, a second fixing rod 615 and a first bolt 616. The length direction of the first fixing rod 611 is parallel to the height direction of the cooling water pool 31. Two first fixing rods 611 are provided and are respectively fixedly connected to the two outer side walls of the cooling water pool 31. The first fixing ring 612 is fixedly connected to the upper end of the first fixing rod 611. The length direction of the connecting rod 613 is parallel to the width direction of the cooling water pool 31. The two ends of the connecting rod 613 are respectively passed through the first fixing ring 612. The first bolt 616 is threaded through the outer peripheral wall of the first fixing ring 612 to press tightly against the connecting rod 613. The second fixing ring 614 is coaxially sleeved on the connecting rod 613, and the two ends of the second fixing rod 615 are respectively fixedly connected to the second fixing ring 614 and the wire dividing wheel 6. At this time, the second fixing ring 614 is also threaded with a first bolt 616, and the first bolt 616 is tightened against the connecting rod 613 to install the wire dividing wheel 6 in the cooling water tank.
[0038] Reference Figure 1 、 Figure 3 The drying mechanism 4 includes a draining component 41, a drying component 42 and a wiping component 43 in sequence in the direction away from the cooling water pool 31.
[0039] Reference Figure 3 、 Figure 4 In this embodiment, the drain assembly 41 specifically includes two fixed plates 411, a drain rubber sheet 412 disposed on the two fixed plates 411, and a fixing member 413 for removably connecting the drain rubber sheet 412 to the fixed plates 411. The fixed plates 411 are provided with a plurality of first through-holes 4111 along their thickness for the passage of the right-angled wires. The first through-holes 4111 are arranged in a waist-shaped pattern along the height of the fixed plates 411. The drain rubber sheet 412 is provided with a plurality of second through-holes 4121 connected to the first through-holes 4111. The diameter of the first through-holes 4111 is larger than that of the second through-holes 4121, and the right-angled wires are passed through the second through-holes 4121. In this embodiment, blocking pieces 4122 are provided at both ends of the drain rubber sheet 412, protruding toward the drying assembly 42.
[0040] In this embodiment, a plurality of fixing members 413 are spaced apart along the length direction of the fixing plate 411 . The fixing members 413 include a second bolt 4131 passing through the fixing plate 411 and a first nut 4132 threadedly connected to the second bolt 4131 .
[0041] The frame 1 is provided with two mounting assemblies 7 for mounting the drain assembly 41 and the drying assembly 42 on the frame 1, respectively. In this embodiment, the mounting assembly 7 mounted on the drain assembly 41 is specifically described in detail. The mounting assembly 7 specifically includes two first mounting plates 71 respectively abutting against the two side walls of the frame 1, a third bolt 72 passing through the first mounting plate 71 to be threadedly connected to the frame 1, a fourth bolt 73 passing through the first mounting plate 71, and a second nut 74 threadedly connected to the fourth bolt 73. The first mounting plate 71 is provided with a first through-groove 711 along its thickness direction, and the first through-groove 711 is provided in the form of a strip groove along the length direction of the first mounting plate 71. One of the fixing plates 411 is provided with a protruding connecting plate 414, and the connecting plate 414 is provided with a second through-groove 4141 along its height direction, and the second through-groove 4141 is provided in the form of a strip groove along the length direction of the connecting plate 414.
[0042] Back to Figure 1 The frame 1 is provided with a guide plate 11 connected to the cooling water pool 31 below the drying assembly 42. The guide plate 11 is tilted downward toward the cooling water pool 31. The drying assembly 42 specifically includes a blower 421 fixedly connected to the annealing furnace 21, a fixed pipe 422 connected to the blower 421, and a drying air outlet duct 423 fixedly connected to the fixed pipe 422. The drying air outlet duct 423 has a length parallel to the width of the frame 1 and is provided with a plurality of third through-holes 4231 spaced apart along its length.
[0043] The frame 1 is provided with a second mounting plate 12 for mounting the drying assembly 43. The length of the second mounting plate 12 is parallel to the length of the frame 1. The drying assembly 43 includes an elastic water-absorbing layer 431 disposed on the second mounting plate 12 and a wiping cloth 432 disposed on the elastic water-absorbing layer 431. The elastic water-absorbing layer 431 is arranged in a wavy pattern along the length of the second mounting plate 12. A straight wire abuts against the wiping cloth 432. A separator wheel 6 is also provided between the drying assembly and the drying assembly 42. The separator wheel 6 is also mounted on the frame 1 via the mounting assembly 7. In this embodiment, a space is formed between the separator wheel 6 and the second mounting plate 12 for the straight wire to pass through.
[0044] The embodiment of the present application discloses a device for annealing, cooling, and drying rectangular wires. The principle of operation is as follows: a drying mechanism 4 includes a draining component 41, a drying component 42, and a wiping component 43. Draining component 41 reduces water on the rectangular wire's outer surface, thereby reducing the time required for subsequent drying by drying component 42, thereby improving the drying efficiency of the cooled rectangular wires. Wiping component 43 then wipes away any water that has not been blown away, and can also wipe away any water stains left after drying, improving the appearance of the rectangular wire's outer surface.
[0045] Example 2:
[0046] Reference Figure 5 The difference from Example 1 is that the drain rubber 412 is provided with a fourth through-hole 8 for the second bolt 4131 to pass through. The fourth through-hole 8 is arranged in a waist-shaped pattern along the length of the drain rubber 412. A plurality of second through-holes 4121 are spaced apart along the length of the drain rubber 412. The number of second through-holes 4121 is more than double the number of first through-holes 4111. The drain rubber 412 is provided with a fifth through-hole 81. The fifth through-hole 81 is arranged in a waist-shaped pattern along the width of the drain rubber 412 and is connected to the fourth through-hole 8. The drain rubber 412 is also provided with a plurality of second through-holes 4121 spaced apart along its width.
[0047] In this embodiment, the nozzle 321 is a scattering nozzle 321, and an isolation cover 9 for covering the cooling water pool 31 is provided on the water outlet end frame 1 of the water supply pipe 32. A penetration space for the right angle line is left between the isolation cover 9 and the bottom wall of the cooling water pool 31, and a sixth through-hole 91 for the water supply pipe 32 to slide through is opened on the top of the isolation cover 9.
[0048] It should be noted that the isolation cover 9 can also be installed on the frame 1 via the mounting assembly 7 or other mounting methods. In this embodiment, the mounting assembly 7 is specifically used for installation. Regarding how to open and close the control valve 33 provided on the water supply pipe 32, the sixth perforation 91 can be set relatively large so that a hand can be inserted into the isolation cover 9 to open and close the control valve 33; or, by opening an access opening 92 for a hand to enter the isolation cover 9 on the side wall of the isolation cover 9 near the annealing furnace 21, or by rotating a rotating rod through the side wall of the isolation cover 9, the rotating rod is fixedly connected to the rotating end of the control valve 33 to open and close the control valve 33; the above methods are specifically set according to needs. In this embodiment, the access opening 92 is opened on the side wall of the isolation cover 9 away from the annealing furnace 21. The isolation cover 9 is provided to isolate the water mist generated when the water in the cooling water pool 31 is cooled by the right angle line, and to limit the water sprayed by the scattering nozzle 321.
[0049] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A device for annealing, cooling and drying a rectangular wire, characterized by: The invention comprises a frame (1), an annealing mechanism (2), a cooling mechanism (3) and a drying mechanism (4) arranged in sequence along the length direction of the frame (1), wherein the cooling mechanism (3) comprises a cooling water pool (31), a water pipe (32) for conveying water into the cooling water pool (31) and a control valve (33) arranged on the water pipe (32), the depth of the cooling water pool (31) gradually decreases in a direction approaching the drying mechanism (4), and the drying mechanism (4) comprises a draining component (41), a drying component (42) and a wiping component (43) in a direction away from the cooling water pool (31), wherein the draining component (41) comprises two fixing plates (411), a draining rubber provided on the two fixing plates (411) and a draining rubber provided on the two fixing plates (411). (412) and a fixing member (413) for detachably connecting the drain rubber (412) to the fixing plate (411), the fixing plate (411) is provided with a plurality of first through-holes (4111) for passing the right angle wires along the thickness direction thereof, the first through-holes (4111) being waist-shaped holes, the drain rubber (412) is provided with a plurality of second through-holes (4121) connected to the first through-holes (4111), the right angle wires being passed through the second through-holes (4121); the frame (1) is provided with a guide plate (11) connected to the cooling water pool (31) below the drying assembly (42), the guide plate (11) being provided downwardly and tilted toward the cooling water pool (31).
2. The device for annealing, cooling and drying a rectangular wire according to claim 1, characterized in that: Both ends of the drain rubber (412) are provided with blocking pieces (4122) protruding in a direction close to the drying component (42).
3. The device for annealing, cooling and drying a rectangular wire according to claim 1, characterized in that: A plurality of fixing members (413) are arranged at intervals along the length direction of the fixing plate (411), and the fixing members (413) include a second bolt (4131) passing through the fixing plate (411) and a first nut (4132) threadedly connected to the second bolt (4131). The drain rubber (412) is penetrated by a fourth through-hole (8) for the second bolt (4131) to pass through. The fourth through-hole (8) is arranged in a waist-shaped hole along the length direction of the drain rubber (412). The aperture of the first through-hole (4111) is larger than that of the second through-hole (4121). A plurality of second through-holes (4121) are arranged at intervals along the length direction of the drain rubber (412), and the number of the second through-holes (4121) is more than twice the number of the first through-holes (4111).
4. The device for annealing, cooling and drying a rectangular wire according to claim 3, characterized in that: The drain rubber (412) is provided with a fifth through-hole (81) extending through it. The fifth through-hole (81) is provided in a waist-shaped manner along the width direction of the drain rubber (412) and is connected to the fourth through-hole (8). The drain rubber (412) is provided with a plurality of second through-holes (4121) spaced apart along its width direction.
5. The device for annealing, cooling and drying a rectangular wire according to claim 1, characterized in that: A dividing wheel (6) parallel to the width direction of the cooling water pool (31) is provided in the cooling water pool (31), and a fixing assembly (61) for fixing the dividing wheel (6) is provided in the cooling water pool (31). A plurality of through-spaces for the rectangular wires to pass through are formed between the dividing wheel (6) and the inner bottom wall of the cooling water pool (31).
6. The device for annealing, cooling and drying a rectangular wire according to claim 5, characterized in that: The frame (1) is provided with a second mounting plate (12) for mounting the drying assembly (43). The drying assembly (43) comprises an elastic water-absorbing layer (431) provided on the second mounting plate (12) and a wiping cloth (432) provided on the elastic water-absorbing layer (431). The flat angle wire abuts against the wiping cloth (432). A separating wheel (6) is also provided between the drying assembly and the drying assembly (42). A through-space for the flat angle wire to pass through is also formed between the separating wheel (6) and the second mounting plate (12).
7. The device for annealing, cooling and drying a rectangular wire according to claim 6, characterized in that: The length direction of the second mounting plate (12) is parallel to the length direction of the frame (1), and the elastic water-absorbing layer (431) is arranged in a wave shape along the length direction of the second mounting plate (12).
8. The device for annealing, cooling and drying a rectangular wire according to claim 1, characterized in that: The water outlet end of the water delivery pipe (32) is fixedly connected to a nozzle (321), and the nozzle (321) is a scattering nozzle (321). The frame (1) is provided with an isolation cover (9) for covering the cooling water pool (31), and a space for the right angle wire to pass through is reserved between the isolation cover (9) and the bottom wall of the cooling water pool (31).