Pick surface treatment equipment

Abstract

The utility model discloses cutting tooth surface treatment equipment. The cutting tooth surface treatment equipment comprises a cladding bin and a clamping mechanism, an adjustable clamping bin is arranged at the right end of the cladding bin; the clamping mechanism comprises a rotating disc, sliding grooves, clamping seats and rib grooves, the rotating disc is rotationally connected and located in the clamping bin, a partition plate is fixedly connected to the middle of the clamping bin, the sliding grooves which are evenly distributed are formed in the partition plate, the clamping seats are slidably connected to the interiors of the sliding grooves, and sliding columns are fixedly connected to the rear ends of the clamping seats; the rib grooves are evenly formed in the left end of the rotary disc, the rear ends of the sliding columns are slidably connected with the interiors of the transversely adjacent rib grooves, a guide cylinder is arranged at the left end of the clamping bin, the fixing ring is fixedly connected to the inner wall of the right side of the clamping bin, and the left end of the fixing ring is rotationally connected with the rotating base. According to the cutting tooth surface treatment equipment, stable positioning and clamping of sections with different diameters can be achieved, and the application range of section surface treatment is greatly expanded.

Description

Technical Field

[0001] The utility model relates to the technical field of pick surface treatment equipment, in particular to a pick surface treatment equipment. Background Art

[0002] Cutting tooth surface treatment equipment is an important tool for surface strengthening treatment of cutting teeth, aiming to improve the wear resistance, corrosion resistance and service life of cutting teeth. Cutting tooth laser cladding process technology is an advanced surface coating and repair technology. It uses a high-energy-density laser beam to melt metal powder or wire material and spray it onto the surface of the cutting tooth base to form a layer of metal coating with excellent performance. Some existing cutting tooth surface treatment equipment uses a fixed clamping unit specification method to position and clamp the section of a specific diameter, and then perform surface treatment of the section. This type of cutting tooth surface treatment equipment has some problems. For example, the fixed clamping unit specification method limits the scope of application of the section surface treatment, which greatly reduces the convenience of the section surface treatment equipment and affects the surface treatment accuracy of sections of certain diameters. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a pick surface treatment device that can achieve stable positioning and clamping of sections with different diameters, greatly expanding the scope of application of section surface treatment, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pick surface treatment device, comprising a cladding chamber and a clamping mechanism;

[0005] Cladding chamber: An adjustable clamping chamber is provided at the right end;

[0006] Clamping mechanism: It includes a turntable, a slide, a clamping seat and a rib groove. The turntable is rotatably connected to the inside of the clamping bin. A partition is fixedly connected to the middle of the clamping bin. Evenly distributed slide grooves are arranged inside the partition. The inside of the slide groove is slidably connected to the clamping seat. The rear end of the clamping seat is fixedly connected to the sliding column. The rib grooves are evenly arranged at the left end of the turntable. The rear end of the sliding column is slidably connected to the inside of the laterally adjacent rib grooves. A guide cylinder is provided at the left end of the clamping bin, which can achieve stable positioning and clamping of sections with different diameters, greatly expanding the scope of application of section surface treatment.

[0007] Furthermore, the clamping mechanism also includes a fixed ring and a rotating seat. The fixed ring is fixedly connected to the right inner wall of the clamping bin, the left end of the fixed ring is rotatably connected to the rotating seat, and the left end of the rotating seat is fixedly connected to the right end of the turntable to provide driving force for the rotation of the turntable.

[0008] Furthermore, the clamping mechanism also includes a driving gear and a rotating shaft, the rotating shaft is rotatably connected to the upper end of the clamping bin, the driving gear is fixedly connected to the left end of the rotating shaft, the outer surface of the rotating seat is fixedly connected to a driven gear ring, the driven gear ring is meshed with the driving gear, and the right end of the rotating shaft is fixedly connected to a knob to provide driving force for the clamping unit.

[0009] Furthermore, a controller is provided on the right side surface of the cladding chamber, and an input end of the controller is electrically connected to an external power supply to control various electrical appliances.

[0010] Furthermore, the right end of the bottom wall of the cladding bin is fixedly connected to two supports, a rotating shaft is rotatably connected between the two supports, the middle part of the rotating shaft is fixedly connected to a steering seat, the left end of the steering seat is fixedly connected to the right end of the clamping bin, and a motor is provided at the front end of the front support, the rear end of the motor output shaft is fixedly connected to the front end of the rotating shaft, and the input end of the motor is electrically connected to the output end of the controller to realize the angle adjustment of the cross section.

[0011] Furthermore, the left end of the bottom wall of the cladding bin is fixedly connected to a sliding frame, the internal sliding connection of the sliding frame is connected to a sliding plate, the upper end of the sliding frame is provided with a screw motor, the output shaft of the screw motor is threadedly connected to the left end of the sliding plate, the right end of the sliding plate is provided with a pneumatic guide rail, the front end of the pneumatic guide rail sliding block is provided with a laser nozzle, the air inlet of the pneumatic guide rail is connected to the air outlet of the external air pump through an air pipe, the lower end of the cladding bin is provided with a collecting bin, the right inner wall of the collecting bin is provided with a laser generator, the output end of the laser generator is electrically connected to the input end of the laser nozzle through a wire, the inlet of the laser nozzle is connected to the output port of the external powder feeding system through a conduit, the input ends of the screw motor, the laser generator, the external air pump and the external powder feeding system are all electrically connected to the output end of the controller to achieve laser cladding processing on the cross-section surface.

[0012] Furthermore, a collecting bucket is fixedly connected between the cladding bin and the collecting bin, a collecting box is provided on the bottom wall of the collecting bin, the upper end of the collecting box is vertically corresponding to the lower end of the collecting bucket, a bin door is hinged at the front end of the cladding bin, and an observation window is provided inside the bin door to collect residue.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the pick surface treatment equipment has the following advantages:

[0014] The turntable is driven by a gear mechanism, and when the rib groove rotates clockwise around the central axis of the clamping bin, the clamping seat moves toward the center, realizing the centering clamping of the cross section. It can efficiently meet the stable positioning and clamping requirements of cross sections with different diameters, greatly expand the scope of application of cross section surface treatment, and greatly reduce the clamping error caused by the fixed specifications of the clamping unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the interior of the utility model;

[0017] Figure 3 It is a cross-sectional structural diagram of the left side of the utility model;

[0018] Figure 4 This is an enlarged structural diagram of point A of the present invention.

[0019] In the figure: 1 cladding chamber, 2 collecting chamber, 3 clamping chamber, 4 clamping mechanism, 41 fixing ring, 42 rotating seat, 43 turntable, 44 driving gear, 45 rotating shaft, 46 slide groove, 47 clamping seat, 48 rib groove, 5 support, 6 steering seat, 7 motor, 8 collecting bucket, 9 sliding frame, 10 screw motor, 11 sliding plate, 12 pneumatic guide rail, 13 laser nozzle, 14 laser generator, 15 collecting box, 16 chamber door, 17 controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4 , this embodiment provides a technical solution: a pick surface treatment device, comprising a cladding chamber 1 and a clamping mechanism 4;

[0022] Cladding chamber 1: An adjustable clamping chamber 3 is provided at its right end, a controller 17 is provided on the right surface of the cladding chamber 1, the input end of the controller 17 is electrically connected to an external power supply, two supports 5 are fixedly connected to the right end of the bottom wall of the cladding chamber 1, a rotating shaft is rotatably connected between the two supports 5, a steering seat 6 is fixedly connected to the middle of the rotating shaft, the left end of the steering seat 6 is fixedly connected to the right end of the clamping chamber 3, a motor 7 is provided at the front end of the front support 5, the rear end of the output shaft of the motor 7 is fixedly connected to the front end of the rotating shaft, and the input end of the motor 7 is electrically connected to the output end of the controller 17;

[0023] The clamping mechanism 4 includes a turntable 43, a slide 46, a clamping seat 47 and a rib groove 48. The turntable 43 is rotatably connected to the inside of the clamping bin 3. A partition is fixedly connected to the middle of the clamping bin 3. The interior of the partition is provided with evenly distributed slides 46. The interior of the slide 46 is slidably connected to the clamping seat 47. The rear ends of the clamping seats 47 are fixedly connected to the sliding columns. The rib grooves 48 are evenly provided at the left end of the turntable 43. The rear ends of the sliding columns are slidably connected to the interior of the laterally adjacent rib grooves 48. The left end of the clamping bin 3 is provided with a guide cylinder. The clamping mechanism 4 also includes a fixed ring 41 and a rotating seat 42. The fixed ring 41 is fixedly connected to the right inner wall of the clamping bin 3. The left end of the fixed ring 41 is rotatably connected to the rotating seat 42. The left end of the rotating seat 42 is fixedly connected to the right end of the turntable 43. The clamping mechanism 4 also includes a driving gear 44 and a rotating shaft 45. The shaft 45 is rotatably connected to the upper end of the clamping bin 3, and the driving gear 44 is fixedly connected to the left end of the rotating shaft 45. The outer surface of the rotating seat 42 is fixedly connected to a driven gear ring, which is meshed with the driving gear 44. The right end of the rotating shaft 45 is fixedly connected to a knob. When the knob is turned, the rotation of the knob drives the rotating shaft 45 to rotate, and the rotation of the rotating shaft 45 drives the driving gear 44 to rotate, and then drives the driven gear ring 44 to rotate, and the rotation of the driven gear ring drives the rotating seat 42 to rotate, and the rotation of the rotating seat 42 drives the turntable 43 to rotate, and then drives the three rib grooves 48 to rotate around the central axis of the clamping bin 1. The rotation of the rib groove 48 causes the sliding posts to move toward the center of the clamping bin 1, and then causes the clamping seats 47 to slide in the corresponding slide grooves 46 toward the center of the clamping bin 1. The three clamping seats 47 work together to achieve stable positioning and clamping of the cross section;

[0024] Among them: the left end of the bottom wall of the cladding bin 1 is fixedly connected with a sliding frame 9, the internal sliding frame 9 is slidably connected with a sliding plate 11, the upper end of the sliding frame 9 is provided with a screw motor 10, the output shaft of the screw motor 10 is threadedly connected to the left end of the sliding plate 11, the right end of the sliding plate 11 is provided with a pneumatic guide rail 12, the front end of the sliding block of the pneumatic guide rail 12 is provided with a laser nozzle 13, the air inlet of the pneumatic guide rail 12 is connected with the air outlet of the external air pump through an air pipe, the lower end of the cladding bin 1 is provided with a collecting bin 2, the right inner wall of the collecting bin 2 is provided with a laser generator 14, the output end of the laser generator 14 is electrically connected to the input end of the laser nozzle 13 through a wire, the inlet of the laser nozzle 13 is connected to the output port of the external powder feeding system through a conduit, the screw motor 10, the laser generator 14, the external air pump and the input end of the external powder feeding system are all electrically connected to the output end of the controller 17, the controller 17 realizes the operation of the screw motor 10, and the output shaft of the screw motor 10 rotates to make the sliding plate 1 1 moves downward, and at the same time, the controller 17 realizes the operation of the external air pump, which controls the pneumatic guide rail 12, so that the sliding block of the pneumatic guide rail 12 slides horizontally, and finally realizes the vertical and horizontal sliding of the laser nozzle 13. When the laser nozzle 13 reaches the required position, the controller 17 turns off the screw motor 10 and the external air pump, and realizes the operation of the motor 7. The output shaft of the motor 7 rotates to drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the steering seat 6 to rotate. The rotation of the steering seat 6 drives the clamping bin 3 to rotate, and the rotation of the clamping bin 3 drives the cross section in the clamping to rotate. When the cross section is adjusted to the required state, the controller 17 turns off the motor 7 and realizes the operation of the laser generator 14. The laser generated by the laser generator 14 is transmitted to the laser nozzle 13. At the same time, the controller 17 realizes the operation of the external powder feeding system to provide metal powder to the laser nozzle 13. The high-energy-density laser beam melts the metal powder and sprays it onto the surface of the cutter base, forming a layer of metal coating with excellent performance, completing the cross-section surface treatment work;

[0025] Among them: a collecting bucket 8 is fixedly connected between the cladding bin 1 and the collecting bin 2, a collecting box 15 is provided on the bottom wall of the collecting bin 2, the upper end of the collecting box 15 vertically corresponds to the lower end of the collecting bucket 8, and a bin door 16 is hinged at the front end of the cladding bin 1, and an observation window is provided inside the bin door 16.

[0026] The working principle of a pick surface treatment device provided by the present invention is as follows: during operation, the personnel first place the cladding bin 1, the collection bin 2 and other mechanisms stably in the horizontal working area. After the placement is stable, the personnel insert the cross section into the inside of the guide cylinder, and then the personnel rotates the knob. The rotation of the knob drives the rotating shaft 45 to rotate. The rotation of the rotating shaft 45 drives the driving gear 44 to rotate, and then drives the driven gear ring to rotate. The rotation of the driven gear ring drives the rotating seat 42 to rotate. The rotation of the rotating seat 42 drives the turntable 43 to rotate, and then drives the three rib grooves 48 to rotate around the central axis of the clamping bin 1. The rotation of the rib groove 48 causes the sliding column to move toward the center of the clamping bin 1, and then causes the clamping seat 47 to slide in the corresponding slide groove 46 toward the center of the clamping bin 1. The three clamping seats 47 work together to achieve stable positioning and clamping of the cross section. After the clamping is stable, the personnel closes the bin door 16, and then realizes the operation of the screw motor 10 through the controller 17. The output shaft of the screw motor 10 rotates The movement causes the sliding plate 11 to move downward, and at the same time, the controller 17 realizes the operation of the external air pump, and the external air pump controls the pneumatic guide rail 12, so that the sliding block of the pneumatic guide rail 12 slides horizontally, and finally realizes the vertical and horizontal sliding of the laser nozzle 13. When the laser nozzle 13 reaches the required position, the controller 17 turns off the screw motor 10 and the external air pump, and realizes the operation of the motor 7. The output shaft of the motor 7 rotates to drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the steering seat 6 to rotate. The rotation of the steering seat 6 drives the clamping bin 3 to rotate, and the rotation of the clamping bin 3 drives the cross-section being clamped to rotate. When the cross-section is adjusted to the required state, the controller 17 turns off the motor 7 and realizes the operation of the laser generator 14. The laser generated by the laser generator 14 is transmitted to the laser nozzle 13. At the same time, the controller 17 realizes the operation of the external powder feeding system to provide metal powder to the laser nozzle 13. The high-energy-density laser beam melts the metal powder and sprays it onto the surface of the cutter base, forming a layer of metal coating with excellent performance, completing the cross-section surface treatment.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A pick surface treatment device, characterized in that: It comprises a cladding chamber (1) and a clamping mechanism (4); Cladding chamber (1): an adjustable clamping chamber (3) is provided at the right end thereof; The clamping mechanism (4) comprises a turntable (43), a slide groove (46), a clamping seat (47) and a rib groove (48). The turntable (43) is rotatably connected to the inside of the clamping bin (3). A partition is fixedly connected to the middle of the clamping bin (3). Evenly distributed slide grooves (46) are arranged inside the partition. The inside of the slide grooves (46) are all slidably connected to the clamping seats (47). The rear ends of the clamping seats (47) are all fixedly connected to the sliding columns. The rib grooves (48) are evenly arranged at the left end of the turntable (43). The rear ends of the sliding columns are all slidably connected to the inside of the laterally adjacent rib grooves (48). The left end of the clamping bin (3) is provided with a guide cylinder.

2. The pick surface treatment device according to claim 1, characterized in that: The clamping mechanism (4) further comprises a fixed ring (41) and a rotating seat (42), wherein the fixed ring (41) is fixedly connected to the right inner wall of the clamping bin (3), the left end of the fixed ring (41) is rotatably connected to the rotating seat (42), and the left end of the rotating seat (42) is fixedly connected to the right end of the turntable (43).

3. The pick surface treatment device according to claim 2, characterized in that: The clamping mechanism (4) further comprises a driving gear (44) and a rotating shaft (45), wherein the rotating shaft (45) is rotatably connected to the upper end of the clamping bin (3), the driving gear (44) is fixedly connected to the left end of the rotating shaft (45), the outer surface of the rotating seat (42) is fixedly connected to a driven gear ring, the driven gear ring is meshed with the driving gear (44), and the right end of the rotating shaft (45) is fixedly connected to a knob.

4. The pick surface treatment device according to claim 1, characterized in that: A controller (17) is provided on the right side surface of the cladding chamber (1), and an input end of the controller (17) is electrically connected to an external power supply.

5. The pick surface treatment device according to claim 4, characterized in that: The right end of the bottom wall of the cladding bin (1) is fixedly connected to two supports (5), a rotating shaft is rotatably connected between the two supports (5), a steering seat (6) is fixedly connected to the middle of the rotating shaft, the left end of the steering seat (6) is fixedly connected to the right end of the clamping bin (3), a motor (7) is provided at the front end of the front support (5), the rear end of the output shaft of the motor (7) is fixedly connected to the front end of the rotating shaft, and the input end of the motor (7) is electrically connected to the output end of the controller (17).

6. The pick surface treatment device according to claim 4, characterized in that: The left end of the bottom wall of the cladding bin (1) is fixedly connected with a sliding frame (9), the interior of the sliding frame (9) is slidably connected with a sliding plate (11), the upper end of the sliding frame (9) is provided with a screw motor (10), the output shaft of the screw motor (10) is threadedly connected to the left end of the sliding plate (11), the right end of the sliding plate (11) is provided with a pneumatic guide rail (12), the front end of the sliding block of the pneumatic guide rail (12) is provided with a laser nozzle (13), and the air inlet of the pneumatic guide rail (12) is connected to an external air pump through an air pipe. The cladding chamber (1) is connected to the air outlet, a collecting chamber (2) is provided at the lower end of the cladding chamber (1), a laser generator (14) is provided on the right inner wall of the collecting chamber (2), an output end of the laser generator (14) is electrically connected to an input end of a laser nozzle (13) through a wire, an inlet of the laser nozzle (13) is connected to an output end of an external powder feeding system through a conduit, and the screw motor (10), the laser generator (14), the external air pump and the input end of the external powder feeding system are all electrically connected to the output end of a controller (17).

7. The pick surface treatment device according to claim 6, characterized in that: A collecting bucket (8) is fixedly connected between the cladding bin (1) and the collecting bin (2); a collecting box (15) is provided on the bottom wall of the collecting bin (2); the upper end of the collecting box (15) vertically corresponds to the lower end of the collecting bucket (8); a bin door (16) is hinged at the front end of the cladding bin (1); and an observation window is provided inside the bin door (16).

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