Heavy-duty hydraulic machine with buffer device

By introducing buffer components and fixing components into heavy-duty hydraulic presses, the problems of inability to buffer impact force and inaccurate positioning of workpieces are solved, and the stable fixed position and impact force buffering of workpieces are achieved, which improves the convenience of use and machining accuracy of the hydraulic press.

CN223257416UActive Publication Date: 2025-08-22SHANDONG HONGKUO INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422863281.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-08-22
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

When extruding brittle objects, the impact force cannot be effectively buffered, resulting in damage to the base or extrusion head. At the same time, the lack of positioning structure leads to inaccurate workpiece processing dimensions, affecting product quality and processing efficiency.

Method used

A heavy-duty hydraulic press including a buffer assembly and a fixing assembly is designed. The buffer assembly buffers the impact force through a high viscosity silicone oil and a spring structure, and the fixing assembly realizes a stable fixing position of the workpiece through a clamp and a slider structure.

Benefits of technology

Effectively buffer impact force, protect the base and extrusion head, ensure the normal use of the hydraulic press, and improve the positioning accuracy of the workpiece through a flexible clamping structure, reduce shaking during processing, and improve processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy-duty hydraulic machine with a buffer device, which belongs to the technical field of hydraulic machines and comprises a base, the top of the base is fixedly connected with a buffer component, the top of the buffer component is fixedly connected with a fixing component, and the buffer component comprises a fixing block. A supporting plate is movably connected to the top of the interior of the fixing block, the bottom of the fixing block is fixedly connected with the top of the base, and a fixing support is fixedly connected to the rear side of the top of the base. The problems that due to the fact that a locating structure is not arranged, the position of the workpiece needs to be continuously adjusted, the machining time is increased, the machining qualification rate of the workpiece is affected, and the practicability of the device is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic presses, in particular to a heavy hydraulic press with a buffer device. Background Art

[0002] Heavy hydraulic presses have a wide range of applications. They are indispensable in machinery manufacturing, aerospace, automotive industry, building materials and other industries. For example, in the aerospace field, heavy hydraulic presses can be used to manufacture aircraft parts such as wings and fuselages. In the building materials industry, heavy hydraulic presses can be used to produce cement products, bricks, etc.

[0003] When an existing hydraulic press is used to squeeze a brittle object, the brittle material may be directly broken during the extrusion deformation process. After the object is broken, the hydraulic rod and the extrusion head below will move downward rapidly under the action of the force and hit the base below, generating a large impact force. The impact force cannot be effectively buffered, and the large impact force may cause damage to the base or the extrusion head.

[0004] An existing patent (publication number: CN220864828U) discloses a heavy-duty hydraulic press with a buffer device. When a brittle object breaks, the buffer plate moves downward rapidly under the action of the huge force of the upper extrusion plate, and the movable plate also moves downward rapidly. At this time, the high-viscosity silicone oil will block the fast-moving movable plate and absorb the force generated by the extrusion plate, so that the extrusion plate will not quickly hit the hydraulic platform below, thereby achieving buffering and protection for the extrusion plate.

[0005] In response to the above problems, existing patents have provided solutions, but they are not convenient for positioning the material, which may cause the workpiece to move or shift during the processing process, resulting in inaccurate processing dimensions of the workpiece, affecting the product quality of the workpiece and reducing the quality of the workpiece. In addition, since there is no positioning structure, the position of the workpiece needs to be constantly adjusted, which increases the processing time, affects the processing qualification rate of the workpiece, and reduces the practicality of the device.

[0006] To this end, a heavy hydraulic machine with a buffer device is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a heavy-duty hydraulic press with a buffer device, which can solve the problem that the existing heavy-duty hydraulic press with a buffer device is not convenient for positioning materials, which may cause the workpiece to move or offset during the processing, resulting in inaccurate processing dimensions of the workpiece, affecting the product quality of the workpiece, and reducing the quality of the workpiece. In addition, due to the lack of a positioning structure, the position of the workpiece needs to be continuously adjusted, which increases the processing time, affects the processing qualification rate of the workpiece, and reduces the practicality of the device.

[0008] The top of the hydraulic cylinder is connected with the hydraulic cylinder to move upwards, and the bottom of the hydraulic cylinder is connected with the hydraulic cylinder to move upwards, and the hydraulic cylinder is connected with the hydraulic cylinder to move upwards.

[0009] The fixing assembly includes a processing table, and sliders are movably connected to both sides of the top of the processing table. The tops of the two sliders extend to the top of the processing table and are fixedly connected to a splint, and the opposite sides of the two sliders are fixedly connected to a plurality of first springs.

[0010] Preferably, positioning rods are fixedly connected to the four corners of the bottom of the support plate, and a moving block is fixedly connected to the side of the positioning rod away from the support plate. The surface of the moving block is movably connected to a liquid storage cylinder, and the surface of the liquid storage cylinder is sleeved with a second spring.

[0011] Preferably, a moving groove is provided inside the liquid storage cylinder for use with the moving block, and the interior of the moving groove is filled with high-viscosity silicone oil. A moving hole is provided on the top of the liquid storage cylinder for use with the positioning rod, and the moving hole is connected to the moving groove.

[0012] Preferably, a fixing groove for use with the support plate is provided on the top of the fixing block, and a side of the liquid storage cylinder away from the support plate is fixedly connected to the bottom of the inner wall of the fixing groove.

[0013] Preferably, a slide groove for use with the slider is provided on the top of the processing table, and the sides of the two springs away from the slider are fixedly connected to the two sides of the inner wall of the slide groove respectively.

[0014] Preferably, rubber pads are fixedly connected to opposite sides of the two clamping plates, and the surfaces of the rubber pads are provided with anti-slip grooves.

[0015] Preferably, a pressure gauge is fixedly connected to the front side of the discharge pipe close to the hydraulic cylinder, and a leak-proof interlayer is provided inside the inner wall of the hydraulic cylinder.

[0016] Preferably, both sides of the top of the inner wall of the fixed bracket are fixedly connected to the connecting bracket, and the interior of the connecting bracket is rotatably connected to the ventilation fan.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The present application provides a buffer assembly to buffer the excess impact force when the hydraulic press is pressed down, thereby protecting the base and the pressing block, avoiding damage to the base and the pressing block, ensuring the normal use of the hydraulic press, and improving the convenience of use of the device;

[0019] 2. The present application sets up a fixing component, and by moving the clamping plate, drives the slider to move and compresses the first spring, the fixing effect of the fixing component can be released. Under the action of the first spring, the slider returns to its original position under the restriction of the slide groove, driving the clamping plate to move to the opposite side and contact the surface of the workpiece, so that workpieces of a certain specification can be fixed, ensuring that the clamping plate can move with the change of the shape of the workpiece to maintain a certain clamping effect, avoiding the shaking of the workpiece during the processing, and improving the flexibility of the use of the fixing component. Then, under the action of the rubber pad, the workpiece is fixed more firmly, avoiding the displacement of the workpiece, and improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the overall structural diagram of the heavy-duty hydraulic press with a buffer device of the present utility model;

[0021] Figure 2 This is a front view of a heavy hydraulic press with a buffer device according to the present invention;

[0022] Figure 3 This is a schematic diagram of the connection between the hydraulic cylinder and the pressing block of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the fixing assembly of the utility model;

[0024] Figure 5 This is a structural diagram of the buffer component of the utility model.

[0025] In the figure, 1. base; 2. buffer assembly; 201. fixed block; 202. support plate; 203. positioning rod; 204. moving block; 205. liquid storage cylinder; 206. second spring; 3. fixed assembly; 301. processing table; 302. slider; 303. splint; 304. first spring; 4. fixed bracket; 5. hydraulic cylinder; 6. piston sleeve; 7. moving rod; 8. pressing block; 9. oil storage tank; 10. oil pump; 11. oil pipe; 12. discharge pipe; 13. filter circular frame; 14. moving groove; 15. moving hole; 16. fixed groove; 17. slide groove; 18. rubber pad; 19. pressure gauge; 20. leak-proof interlayer; 21. connecting bracket; 22. ventilation fan. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 , this utility model provides a technical solution:

[0028] A heavy hydraulic machine with a buffer device includes a base 1, a buffer assembly 2 is fixedly connected to the top of the base 1, and a fixed assembly 3 is fixedly connected to the top of the buffer assembly 2. The buffer assembly 2 includes a fixed block 201, the top of the fixed block 201 is movably connected to a support plate 202, and the bottom of the fixed block 201 is fixedly connected to the top of the base 1, the rear side of the top of the base 1 is fixedly connected to a fixed bracket 4, and the top of the inner wall of the fixed bracket 4 is fixedly connected to a hydraulic cylinder 5, and the inside of the hydraulic cylinder 5 is movably connected to a piston sleeve 6, and the bottom of the piston sleeve 6 is fixedly connected to the bottom of the piston sleeve 6. The top of the fixed bracket 4 is fixedly connected to a moving rod 7, and the bottom of the moving rod 7 extends to the bottom of the hydraulic cylinder 5 and is fixedly connected to a pressing block 8. The top of the fixed bracket 4 is fixedly connected to an oil storage tank 9, and the left side of the oil storage tank 9 is fixedly connected to an oil pump 10. The output end of the oil pump 10 is fixedly connected to an oil delivery pipe 11, and the oil delivery pipe 11 extends to the inside of the hydraulic cylinder 5 away from the side of the oil delivery pump 10. The top of the right side of the hydraulic cylinder 5 is fixedly connected to a discharge pipe 12, and the discharge pipe 12 extends to the inside of the oil storage tank 9 away from the side of the hydraulic cylinder 5 and is fixedly connected to a filter circular frame 13;

[0029] The fixing assembly 3 includes a processing table 301, and sliders 302 are movably connected to both sides of the top of the processing table 301. The tops of the two sliders 302 extend to the top of the processing table 301 and are fixedly connected to the splints 303. The opposite sides of the two sliders 302 are fixedly connected to a plurality of first springs 304.

[0030] The first spring 304 is pressed against the workpiece 302 and the second spring 304 is pressed against the workpiece 302, and the second spring 304 is pressed against the workpiece 302, so that the workpiece 300 is fixed firmly on the workpiece 300. The displacement phenomenon is generated, which improves the stability of the device. Through the coordinated use of the support plate 202 and the fixed groove 16, the support plate 202 moves smoothly under the restriction of the fixed groove 16, and is connected with the movable groove 14 through the movable hole 15, so that the positioning rod 203 drives the movable block 204 to move smoothly under the restriction of the movable groove 14, and then under the action of the high-viscosity silicone oil inside the movable groove 14, the impact force of the downward pressure can be buffered, so that the processing table 301 can be buffered, thereby improving the convenience of using the buffer component 2, and under the action of the second spring 206, it generates a reaction force, which can drive the support plate 202 to return to its original position, thereby achieving buffering and protection of the pressing block 8 and the base 1, and improving the stability of the device.

[0031] Specifically, such as Figure 5 As shown, the four corners of the bottom of the support plate 202 are fixedly connected with positioning rods 203, and the side of the positioning rod 203 away from the support plate 202 is fixedly connected with a moving block 204, the surface of the moving block 204 is movably connected with a liquid storage cylinder 205, and the surface of the liquid storage cylinder 205 is sleeved with a second spring 206.

[0032] Specifically, such as Figure 5 As shown, the interior of the liquid storage cylinder 205 is provided with a moving groove 14 for use with the moving block 204, and the interior of the moving groove 14 is filled with high-viscosity silicone oil. The top of the liquid storage cylinder 205 is provided with a moving hole 15 for use with the positioning rod 203, and the moving hole 15 is connected to the moving groove 14.

[0033] Specifically, such as Figure 5 As shown, a fixing groove 16 is provided on the top of the fixing block 201 for use with the support plate 202 , and the side of the liquid storage cylinder 205 away from the support plate 202 is fixedly connected to the bottom of the inner wall of the fixing groove 16 .

[0034] In this embodiment: by cooperating with the support plate 202 and the fixed groove 16, the support plate 202 moves smoothly under the restriction of the fixed groove 16, and is connected with the movable groove 14 through the movable hole 15, so that the positioning rod 203 drives the movable block 204 to move smoothly under the restriction of the movable groove 14, and then under the action of the high-viscosity silicone oil inside the movable groove 14, the impact force of the downward pressure can be buffered, so that the processing table 301 can be buffered, thereby improving the convenience of using the buffer assembly 2, and under the action of the second spring 206, it generates a reaction force, which can drive the support plate 202 to return to its original position, thereby achieving buffering and protection of the pressing block 8 and the base 1, and improving the stability of the device.

[0035] Specifically, such as Figure 4 As shown, a slide groove 17 for cooperating with the slider 302 is provided on the top of the processing table 301 , and the sides of the two springs away from the slider 302 are fixedly connected to the two sides of the inner wall of the slide groove 17 respectively.

[0036] Specifically, such as Figure 4 As shown, rubber pads 18 are fixedly connected to opposite sides of the two clamping plates 303 , and the surfaces of the rubber pads 18 are provided with anti-slip grooves.

[0037] In this embodiment: by cooperating with the slider 302 and the slide groove 17, the slider 302 moves smoothly under the restriction of the slide groove 17, driving the clamping plate 303 to move smoothly and compressing the first spring 304, which can release the fixing effect of the fixing component 3, and under the action of the first spring 304, the slider 302 returns to its original position under the restriction of the slide groove 17, driving the clamping plate 303 to move to the opposite side and contact the surface of the workpiece, so that workpieces of a certain specification can be fixed, ensuring that the clamping plate 303 can move with the change of the shape of the workpiece, so that it maintains a certain clamping effect, avoids the shaking of the workpiece during the processing, and improves the flexibility of the use of the fixing component 3.

[0038] Specifically, such as Figure 2 、 Figure 3 As shown, a pressure gauge 19 is fixedly connected to the front side of the discharge pipe 12 close to the hydraulic cylinder 5 , and a leak-proof interlayer 20 is provided inside the inner wall of the hydraulic cylinder 5 .

[0039] Specifically, such as Figure 1 、 Figure 2 As shown, both sides of the top of the inner wall of the fixing bracket 4 are fixedly connected with the connecting bracket 21, and the interior of the connecting bracket 21 is rotatably connected with the ventilation fan 22.

[0040] In this embodiment: by connecting the bracket 21 and the ventilation fan 22, the position of the ventilation fan 22 can be adjusted so that the ventilation fan 22 can reduce the temperature of the surface of the hydraulic cylinder 5, thereby ensuring the stable operation of the hydraulic press and improving the convenience of using the device. Then, under the action of the pressure gauge 19, the situation inside the hydraulic cylinder 5 can be observed, ensuring that the hydraulic press can be used normally. Moreover, under the action of the leak-proof interlayer 20, when a problem occurs in the hydraulic cylinder 5, hydraulic oil is prevented from splashing everywhere and polluting the working environment, thereby ensuring the cleanliness of the working environment and improving the maintenance efficiency of the device.

[0041] Working principle: When using a heavy hydraulic machine to process a workpiece, by moving the two clamping plates 303, the slider 302 is driven to move smoothly under the restriction of the slide groove 17 and compress the first spring 304, the fixing effect of the fixing component 3 can be released, and under the action of the first spring 304, the slider 302 is returned to its original position under the restriction of the slide groove 17, driving the clamping plate 303 to move to the opposite side and contact the surface of the workpiece, so that a workpiece of a certain specification can be fixed, ensuring that the clamping plate 303 can move with the change of the shape of the workpiece, so that it maintains a certain clamping effect, avoiding the shaking of the workpiece during the processing process, and then under the action of the rubber pad 18, the workpiece is fixed more firmly, reducing the displacement of the workpiece, through the coordinated use of the oil pump 10 and the oil pipe 11, the hydraulic oil inside the oil storage tank 9 can be made to flow smoothly into the interior of the hydraulic cylinder 5, and under the action of the discharge pipe 12, the hydraulic oil inside the hydraulic cylinder 5 can be returned to the interior of the oil storage tank 9, and then under the action of the filter frame, the reflux hydraulic oil can be filtered to avoid clogging of the oil pump 10. Thus, the hydraulic press can run smoothly, and then under the action of the pressure gauge 19, the situation inside the hydraulic cylinder 5 can be observed, ensuring that the hydraulic press can be used normally. Under the action of the leak-proof interlayer 20, when there is a problem with the hydraulic cylinder 5, the hydraulic oil is prevented from splashing around and polluting the working environment, ensuring the cleanliness of the working environment. Through the coordinated use of the support plate 202 and the fixed groove 16, the support plate 202 moves smoothly under the restriction of the fixed groove 16, and is connected to the moving groove 14 through the moving hole 15, so that the positioning rod 203 drives the moving block 2 04 moves smoothly under the restriction of the moving groove 14, and then under the action of the high-viscosity silicone oil inside the moving groove 14, it can buffer the impact force of the downward pressure, so that the processing table 301 can be buffered, ensuring the normal use of the hydraulic press, and under the action of the second spring 206, it generates a reaction force, which can drive the support plate 202 to return to its original position, thereby achieving buffering and protection of the pressing block 8 and the base 1, and then under the action of the ventilation fan 22, the temperature of the surface of the hydraulic cylinder 5 can be reduced, further ensuring the stable operation of the hydraulic press.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A heavy hydraulic press with a buffer device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a buffer assembly (2), and the top of the buffer assembly (2) is fixedly connected to a fixed assembly (3), the buffer assembly (2) includes a fixed block (201), the top of the fixed block (201) is movably connected to a support plate (202), and the bottom of the fixed block (201) is fixedly connected to the top of the base (1), the rear side of the top of the base (1) is fixedly connected to a fixed bracket (4), and the top of the inner wall of the fixed bracket (4) is fixedly connected to a hydraulic cylinder (5), and the inside of the hydraulic cylinder (5) is movably connected to a piston sleeve (6), and the bottom of the piston sleeve (6) is fixedly connected to a moving rod (7 ), and the bottom of the moving rod (7) extends to the bottom of the hydraulic cylinder (5) and is fixedly connected to a pressing block (8), the top of the fixed bracket (4) is fixedly connected to an oil storage tank (9), and the left side of the oil storage tank (9) is fixedly connected to an oil pump (10), the output end of the oil pump (10) is fixedly connected to an oil delivery pipe (11), and the oil delivery pipe (11) extends to the inside of the hydraulic cylinder (5) away from the side of the oil delivery pump (10), and the top of the right side of the hydraulic cylinder (5) is fixedly connected to a discharge pipe (12), and the discharge pipe (12) extends to the inside of the oil storage tank (9) away from the side of the hydraulic cylinder (5) and is fixedly connected to a filter circular frame (13); The fixing assembly (3) comprises a processing table (301), wherein both sides of the top of the processing table (301) are movably connected to sliders (302), and the tops of the two sliders (302) extend to the top of the processing table (301) and are fixedly connected to a clamping plate (303), and the opposite sides of the two sliders (302) are fixedly connected to a plurality of first springs (304).

2. A heavy hydraulic press with a buffer device according to claim 1, characterized in that: The four corners of the bottom of the support plate (202) are fixedly connected to positioning rods (203), and the side of the positioning rod (203) away from the support plate (202) is fixedly connected to a moving block (204), the surface of the moving block (204) is movably connected to a liquid storage cylinder (205), and the surface of the liquid storage cylinder (205) is sleeved with a second spring (206).

3. A heavy hydraulic press with a buffer device according to claim 2, characterized in that: The liquid storage cylinder (205) is provided with a moving groove (14) for use with the moving block (204), and the interior of the moving groove (14) is filled with high-viscosity silicone oil. The top of the liquid storage cylinder (205) is provided with a moving hole (15) for use with the positioning rod (203), and the moving hole (15) is connected to the moving groove (14).

4. A heavy hydraulic press with a buffer device according to claim 1, characterized in that: A fixing groove (16) for use with the support plate (202) is provided on the top of the fixing block (201), and a side of the liquid storage cylinder (205) away from the support plate (202) is fixedly connected to the bottom of the inner wall of the fixing groove (16).

5. The heavy hydraulic press with a buffer device according to claim 1, characterized in that: A slide groove (17) for use with the slider (302) is provided on the top of the processing table (301), and the sides of the two springs away from the slider (302) are fixedly connected to the two sides of the inner wall of the slide groove (17).

6. The heavy hydraulic press with a buffer device according to claim 1, characterized in that: The two opposite sides of the two clamping plates (303) are both fixedly connected with rubber pads (18), and the surface of the rubber pads (18) is provided with anti-slip grooves.

7. The heavy hydraulic machine with a buffer device according to claim 1, characterized in that: A pressure gauge (19) is fixedly connected to the front side of the discharge pipe (12) close to the hydraulic cylinder (5), and a leak-proof interlayer (20) is provided inside the inner wall of the hydraulic cylinder (5).

8. The heavy hydraulic press with a buffer device according to claim 1, characterized in that: Both sides of the top of the inner wall of the fixed bracket (4) are fixedly connected to the connecting bracket (21), and the interior of the connecting bracket (21) is rotatably connected to the ventilation fan (22).

Citation Information

Patent Citations

  • Hydraulic machine with buffer structure

    CN220864828U