Rapid cooling device for aluminum profile production

By designing a rapid cooling device for aluminum profile production, the problems of water resource waste and impurity treatment are solved, and the recycling of water and the clean operation of the device are realized.

CN223258446UActive Publication Date: 2025-08-22HUIZHOU KK POWER TECH CO LTD
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Patent Information

Application Number
CN202422602594.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-22
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The water source in the existing aluminum profile production equipment cannot be recycled multiple times, resulting in waste of water resources and the inability to filter impurities.

Method used

A rapid cooling device including a conveying device, a cooling structure, a collection box, a filter plate and a circulating water pump system is designed. The aluminum material is transported by a servo motor drives the power roller, and the cooling liquid is sprayed with a spray head and impurities are collected to realize the recycling and filtration of water.

Benefits of technology

The recycling of water resources is achieved, waste is reduced, and the convenience of use is improved. The impurities are filtered through the filter plate to keep the device clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quick cooling device for aluminum profile production, which comprises a mounting seat, a conveying device is arranged on the upper surface of the mounting seat, a power roller is rotatably connected in the conveying device, a plurality of groups of driving rollers are rotatably connected in the conveying device, a servo motor is arranged on one side surface of the conveying device, and a plurality of groups of driving rollers are rotatably connected in the conveying device. A flow guide groove is formed in the conveying device, a collecting box is arranged on the upper surface of the mounting base, a third water pump is arranged on the upper surface of the mounting base, and a cooling box is arranged on the upper surface of the mounting base. According to the rapid cooling device for aluminum profile production, the power roller and the transmission roller are driven by the servo motor, an aluminum material is conveyed to the position below the cooling device, at the moment, the first water pump is started to spray cooling liquid in the water storage tank to the surface of the aluminum material through the spray head, the aluminum material is cooled, and the cooling efficiency is improved. Sprayed water can flow into the collecting box through the flow guide groove, and the situation that people slip or leak electricity due to the fact that redundant water appears, is wasted or leaks on the ground is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of rapid cooling, in particular to a rapid cooling device for aluminum profile production. Background Art

[0002] Aluminum and its alloys have a series of excellent properties. Among the applications of metal materials, the application of aluminum profiles is second only to that of steel. At the same time, aluminum profiles are both industrial specialties and civilian industries, and then enter all aspects of people's lives, becoming an important basic material for developing the national economy and improving people's material and cultural life. Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: casting, extrusion and coloring. Aluminum profiles have a high temperature when they are formed by extrusion, so they need to be cooled to facilitate the next step.

[0003] For example, a "cooling device for aluminum profiles" disclosed in Chinese patent literature has a publication number of CN217512571U, in which the workbench is a hollow frame, a bracket is installed at the edge of the frame at the bottom of the workbench, a connecting frame is installed on the side of the workbench, a water tank is fixedly installed at the bottom of the connecting frame, a water pump is installed in the water tank, support rollers are installed at the left and right ends of the workbench respectively, three seven-shaped support frames are installed on the outside of the workbench, a water inlet pipe is installed on the outside of the support frame on the leftmost side of the workbench, the water outlet pipe is installed on the top of the inner side of the three seven-shaped support frames, a water outlet is installed on the bottom surface of the water outlet pipe, one end of the water inlet pipe is connected to the water outlet pipe, and the other end of the water inlet pipe is connected to the water pump. The advantage of this utility model is that by installing the water outlet pipe on the top, the aluminum profile is water-cooled when it enters the cooling area, the heat on the aluminum profile can be quickly taken away, and the heat dissipation efficiency is improved.

[0004] To sum up, the invention solves the problem of easy waste of water resources in the existing spray cooling device for aluminum profile production. However, the water resources cannot be recycled multiple times during use, resulting in water waste and the water cannot be filtered. Therefore, a rapid cooling device for aluminum profile production is proposed. Utility Model Content

[0005] Based on this, it is necessary to provide a rapid cooling device for aluminum profile production to address the technical problem that water resources cannot be recycled multiple times, resulting in water waste and the inability to filter water.

[0006] A rapid cooling device for aluminum profile production includes a mounting seat, a conveying device is provided on the upper surface of the mounting seat, a power roller is rotatably connected to the conveying device, multiple groups of transmission rollers are rotatably connected to the conveying device, a servo motor is provided on one side of the conveying device, a guide groove is provided in the conveying device, a collecting box is provided on the upper surface of the mounting seat, a third water pump is provided on the upper surface of the mounting seat, a cooling box is provided on the upper surface of the mounting seat, a cooling structure is provided on the upper surface of the conveying device, a drying device is provided on the upper surface of the conveying device, and the output end of the servo motor passes through one side of the conveying device and is fixedly connected to one end of the power roller.

[0007] In one embodiment, the cooling box includes a cover plate, a partition plate is provided in the cooling box, and a cooling plate is provided in the cooling box.

[0008] In one embodiment, a water storage tank is provided on the upper surface of the cooling structure, a first water pump is provided on the upper surface of the cooling structure, a connecting pipe is provided at the output end of the first water pump, a nozzle is provided at the free end of the connecting pipe, a second water pump is provided on the upper surface of the cooling structure, and a water pumping pipe is provided at the other end of the second water pump.

[0009] In one embodiment, two groups of mounting grooves are symmetrically provided on the upper surface of the drying device, and brushless fans are provided in the two groups of mounting grooves.

[0010] In one embodiment, the collection box is interspersed with a filter plate, one end of the third water pump passes through a side of the collection box and is fixedly connected to the collection box, and the other end of the third water pump passes through a side of the cooling box and is fixedly connected to the cooling box.

[0011] In one embodiment, one end of the water pumping pipe passes through a side surface of the cooling box and communicates with the cooling box. The connecting pipe is a "U"-shaped structure, and the first water pump is connected to the water storage tank.

[0012] In one embodiment, the guide groove is adapted to the position of the collection box, the filter plate is threadedly connected to the collection box, and a sealing gasket is provided in the gap between the filter plate and the collection box.

[0013] In one embodiment, multiple groups of transmission rollers are connected to one end of the power roller by belts.

[0014] In one embodiment, a water inlet is provided on the upper surface of the water storage tank.

[0015] In one embodiment, the servo motor, the first water pump, the second water pump and the brushless fan are electrically connected to an external power supply.

[0016] During the operation of the above-mentioned rapid cooling device for aluminum profile production, after the aluminum rod is hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes, the surface temperature of the aluminum material is too high. The servo motor drives the power roller and the transmission roller to transport the aluminum material to the bottom of the cooling device. At this time, the first water pump starts to spray the coolant in the water tank through the nozzle to the surface of the aluminum material to cool the aluminum material. The sprayed water will flow into the collection box through the diversion groove to avoid the generation of excess water, waste or leakage on the ground, which may cause people to slip or leak electricity; on one side of the collection box, the coolant in the collection box is pumped into the cooling box for cooling through the third water pump, and the cooled water is pumped back to the water tank through the second water pump to realize circulation, which reduces the waste of water resources and increases the convenience of people during use; at the same time, there will be water stains on the surface of the aluminum material after cooling, and then the surface is blown dry by the drying device.

[0017] At the same time, impurities will remain on the surface of the aluminum material after production. The nozzle will flow the impurities into the collection box after spraying. The filter plate in the collection box can filter the residual impurities. The filter plate is inserted into the collection box and threaded. If the filter plate is blocked, it can be removed and cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a rapid cooling device for aluminum profile production in one embodiment;

[0019] Figure 2 An exploded view of a rapid cooling device for aluminum profile production according to one embodiment;

[0020] Figure 3 This is a left side view of a rapid cooling device for aluminum profile production in one embodiment;

[0021] Figure 4 In one embodiment Figure 3 Cross-sectional view of section AA. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more easily understood, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below. In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0025] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0027] Please also refer to Figures 1 to 4 The utility model provides a rapid cooling device for aluminum profile production, including a mounting seat 15, a conveying device 1 is provided on the upper surface of the mounting seat 15, a power roller 11 is rotatably connected in the conveying device 1, a plurality of drive rollers 14 are rotatably connected in the conveying device 1, a servo motor 12 is provided on one side of the conveying device 1, a guide groove 13 is provided in the conveying device 1, a collecting box 5 is provided on the upper surface of the mounting seat 15, a third water pump 52 is provided on the upper surface of the mounting seat 15, a cooling box 4 is provided on the upper surface of the mounting seat 15, a cooling structure 2 is provided on the upper surface of the conveying device 1, a drying device 3 is provided on the upper surface of the conveying device 1, and the output end of the servo motor 12 passes through one side of the conveying device 1 and is fixedly connected to one end of the power roller 11.

[0028] The cooling box 4 includes a cover plate 41 , a partition plate 42 is provided inside the cooling box 4 , and a cooling plate 43 is provided inside the cooling box 4 .

[0029] A water storage tank 21 is provided on the upper surface of the cooling structure 2, a first water pump 22 is provided on the upper surface of the cooling structure 2, a connecting pipe 23 is provided at the output end of the first water pump 22, a nozzle 24 is provided at the free end of the connecting pipe 23, a second water pump 25 is provided on the upper surface of the cooling structure 2, and a water pumping pipe 26 is provided at the other end of the second water pump 25.

[0030] Two groups of mounting grooves 31 are symmetrically provided on the upper surface of the drying device 3 , and brushless fans 32 are provided in the two groups of mounting grooves 31 .

[0031] The collection box 5 is interspersed with a filter plate 51 . One end of the third water pump 52 passes through a side surface of the collection box 5 and is fixedly connected to the collection box 5 . The other end of the third water pump 52 passes through a side surface of the cooling box 4 and is fixedly connected to the cooling box 4 .

[0032] One end of the water pumping pipe 26 passes through a side surface of the cooling box 4 and communicates with the cooling box 4. The connecting pipe 23 is a "U"-shaped structure. The first water pump 22 is fixedly connected to the water storage tank 21.

[0033] The guide groove 13 is adapted to the position of the collection box 5 , the filter plate 51 is threadedly connected to the collection box 5 , and a sealing gasket is provided in the gap between the filter plate 51 and the collection box 5 .

[0034] Multiple groups of transmission rollers 14 are connected to one end of the power roller 11 by belts.

[0035] A water inlet is provided on the upper surface of the water storage tank 21 .

[0036] The servo motor 12 , the first water pump 22 , the second water pump 25 and the brushless fan 32 are electrically connected to an external power source.

[0037] The servo motor 12 drives the power roller 11 and the transmission roller 14 to transport the aluminum material to the bottom of the cooling structure 2. At this time, the first water pump 22 starts to spray the coolant in the water tank 21 through the nozzle 24 onto the surface of the aluminum material to cool it down.

[0038] The cooling box 4 is divided into a cooling chamber and a storage chamber by a partition 42. A cooling plate 43 is arranged on the bottom surface of the cooling chamber. The cooling chamber is connected to the storage chamber. The water pumping pipe 26 is connected to the storage chamber.

[0039] The utility model provides a rapid cooling device for aluminum profile production. During the working process, after the aluminum rod is hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes, the surface temperature of the aluminum material is too high. The servo motor 12 drives the power roller 11 and the transmission roller 14 to transport the aluminum material to the bottom of the cooling structure 2. At this time, the first water pump 22 is started to spray the coolant in the water tank 21 through the nozzle 24 to the surface of the aluminum material to cool it. The sprayed water will flow into the collection box 5 through the guide groove 13 to avoid the generation of excess water, waste or leakage on the ground, which may cause people to slip or leak electricity; on one side of the collection box 5, the coolant in the collection box 5 is pumped into the cooling box 4 for cooling through the third water pump 52, and the cooled water is then pumped back to the water tank 21 through the second water pump 25 to realize circulation, thereby reducing the waste of water resources and increasing the convenience of people during use.

[0040] At the same time, impurities will remain on the surface of the aluminum material after production. The nozzle 24 will flow the impurities into the collection box 5 after spraying. The filter plate 51 in the collection box 5 can filter the residual impurities. The filter plate 51 is inserted into the collection box 5 and threadedly connected. If the filter plate 51 is blocked, it can be removed and cleaned.

[0041] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0042] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A rapid cooling device for aluminum profile production, comprising a mounting base, characterized in that: A conveying device is provided on the upper surface of the mounting seat, a power roller is rotatably connected in the conveying device, multiple groups of transmission rollers are rotatably connected in the conveying device, a servo motor is provided on one side of the conveying device, a guide groove is provided in the conveying device, a collecting box is provided on the upper surface of the mounting seat, a third water pump is provided on the upper surface of the mounting seat, a cooling box is provided on the upper surface of the mounting seat, a cooling structure is provided on the upper surface of the conveying device, a drying device is provided on the upper surface of the conveying device, and the output end of the servo motor passes through one side of the conveying device and is fixedly connected to one end of the power roller.

2. A rapid cooling device for aluminum profile production according to claim 1, characterized in that: The cooling box includes a cover plate, a partition plate is arranged in the cooling box, and a cooling plate is arranged in the cooling box.

3. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: A water storage tank is provided on the upper surface of the cooling structure, a first water pump is provided on the upper surface of the cooling structure, a connecting pipe is provided at the output end of the first water pump, a nozzle is provided at the free end of the connecting pipe, a second water pump is provided on the upper surface of the cooling structure, and a water pumping pipe is provided at the other end of the second water pump.

4. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: Two groups of mounting grooves are symmetrically provided on the upper surface of the drying device, and brushless fans are arranged in the two groups of mounting grooves.

5. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: The collecting box is interspersed with a filter plate, one end of the third water pump passes through a side of the collecting box and is fixedly connected to the collecting box, and the other end of the third water pump passes through a side of the cooling box and is fixedly connected to the cooling box.

6. A rapid cooling device for aluminum profile production according to claim 3, characterized in that: One end of the water pumping pipe passes through a side surface of the cooling box and is connected to the cooling box. The connecting pipe is a "U"-shaped structure, and the first water pump is connected to the water storage tank.

7. The rapid cooling device for aluminum profile production according to claim 5, characterized in that: The guide groove is adapted to the position of the collection box, the filter plate is threadedly connected to the collection box, and a sealing gasket is provided in the gap between the filter plate and the collection box.

8. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: A plurality of groups of transmission rollers are connected to one end of the power roller by belts.

9. The rapid cooling device for aluminum profile production according to claim 3, characterized in that: A water inlet is provided on the upper surface of the water storage tank.

10. The rapid cooling device for aluminum profile production according to claim 1, characterized in that: The servo motor, the first water pump, the second water pump and the brushless fan are electrically connected to an external power supply.

Citation Information

Patent Citations

  • Aluminum profile cooling device

    CN217512571U