Structure for reducing heat loss in sintering furnace

Abstract

The utility model discloses a structure for reducing heat loss in a sintering furnace, which comprises a sintering furnace body, a built-in heat insulation layer is arranged in the sintering furnace body, a plurality of first brackets are fixedly mounted between the outer wall of the built-in heat insulation layer and the inner wall of the sintering furnace body, and a plurality of first reflecting plates are fixedly mounted on the outer wall surface of the built-in heat insulation layer at equal angles. A mounting support is arranged outside the sintering furnace body, a plurality of second brackets are fixedly mounted between the outer wall of the sintering furnace body and the inner wall of the mounting support, a plurality of second reflecting plates and a plurality of third reflecting plates are fixedly mounted on the outer wall face of the mounting support at equal angles, and an external heat insulation layer is arranged outside the mounting support. The multiple reflecting plates are arranged, heat radiation generated in the furnace can be reflected multiple times, more heat is absorbed by sintering materials, meanwhile, direct radiation loss to the outside is reduced, heat loss in a conduction mode can be effectively blocked by arranging the internal heat insulation layer and the external heat insulation layer, and the heat insulation performance of the furnace body is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sintering furnace structures, and more specifically, to a structure for reducing heat loss in a sintering furnace. Background Art

[0002] The sintering furnace is a key piece of equipment in the sintering process. Its thermal efficiency directly impacts sintering quality, energy consumption, and production costs. With the continuous advancement of materials science and heat treatment technology, the performance requirements for sintering furnaces are also increasing. Reducing heat loss within the sintering furnace and improving heat utilization efficiency have become urgent technical challenges.

[0003] The thermal radiation generated at high temperature in the furnace cannot be fully reflected and absorbed by the sintered material, resulting in a large amount of heat being directly radiated to the outside through the furnace wall, reducing the sintering efficiency. At the same time, the traditional insulation layer design often cannot effectively block the conduction of heat. Therefore, how to use innovative structural design to make the thermal radiation in the furnace be reflected multiple times to increase its heating effect on the sintered material is a problem that needs to be solved in this application. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a structure for reducing heat loss in a sintering furnace to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a structure for reducing heat loss in a sintering furnace, comprising a sintering furnace body, a built-in thermal insulation layer is arranged inside the sintering furnace body, a number of No. 1 brackets are fixedly installed between the outer wall of the built-in thermal insulation layer and the inner wall of the sintering furnace body, a number of No. 1 reflectors are fixedly installed at equal angles on the outer wall of the built-in thermal insulation layer, a mounting bracket is arranged outside the sintering furnace body, a number of No. 2 brackets are fixedly installed between the outer wall of the sintering furnace body and the inner wall of the mounting bracket, a number of No. 2 reflectors and a number of No. 3 reflectors are fixedly installed at equal angles on the outer wall of the mounting bracket, and the No. 2 reflectors and the No. 3 reflectors are staggered, an external thermal insulation layer is arranged outside the mounting bracket, and the inner wall of the external thermal insulation layer is fixedly connected to the outer wall of the No. 3 reflector.

[0006] Optionally, the internal insulation layer is made of aerogel felt material, and the external insulation layer is made of HD-STP thermal insulation material.

[0007] Optionally, the built-in thermal insulation layer, the mounting bracket and the external thermal insulation layer are all cylindrical structures.

[0008] Optionally, both the No. 1 bracket and the No. 2 bracket are made of ceramic fiber composite material.

[0009] Optionally, the first reflector plate, the second reflector plate and the third reflector plate are all made of aluminum-plated mirror stainless steel.

[0010] Optionally, the first reflector plate, the second reflector plate and the third reflector plate are all arc-shaped structures.

[0011] Optionally, the height of the second reflector plate is smaller than the height of the third reflector plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model is provided with a No. 1 reflector plate, a No. 2 reflector plate and a No. 3 reflector plate, which can reflect the heat radiation generated in the furnace multiple times, so that more heat is absorbed by the sintering material, while reducing direct radiation loss to the outside world. In particular, the design of the staggered arrangement and the arc structure greatly optimizes the reflection path of the heat radiation; by providing a built-in heat insulation layer and an external heat insulation layer, it can effectively block the heat loss through conduction, further improving the heat insulation performance of the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0015] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0016] Figure 2 A schematic diagram showing the connection between the built-in heat insulation layer, the No. 1 bracket and the No. 1 reflector provided by the present invention;

[0017] Figure 3 A schematic diagram of the structure of the mounting bracket and the external heat insulation layer provided by the utility model;

[0018] Figure 4 This is a structural front view of the mounting bracket and external thermal insulation layer provided by the utility model.

[0019] Description of reference numerals:

[0020] 1. Sintering furnace body; 2. Internal thermal insulation layer; 3. Bracket No. 1; 4. Reflector No. 1; 5. Mounting bracket; 6. Bracket No. 2; 7. Reflector No. 2; 8. Reflector No. 3; 9. External thermal insulation layer. DETAILED DESCRIPTION

[0021] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0022] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0023] Example:

[0024] Refer to the attached Figure 1 and Figure 2 The embodiment provides a structure for reducing heat loss in a sintering furnace, including a sintering furnace body 1, a built-in heat insulation layer 2 is provided inside the sintering furnace body 1, a plurality of No. 1 brackets 3 are fixedly installed between the outer wall of the built-in heat insulation layer 2 and the inner wall of the sintering furnace body 1, and a plurality of No. 1 reflective plates 4 are fixedly installed at equal angles on the outer wall of the built-in heat insulation layer 2.

[0025] Refer to the attached Figures 1-4 A mounting bracket 5 is provided on the outside of the sintering furnace body 1, and several No. 2 brackets 6 are fixedly installed between the outer wall of the sintering furnace body 1 and the inner wall of the mounting bracket 5. Several No. 2 reflectors 7 and several No. 3 reflectors 8 are fixedly installed at equal angles on the outer wall of the mounting bracket 5, and the No. 2 reflectors 7 and No. 3 reflectors 8 are staggered. At the same time, the height of the No. 2 reflector 7 is less than the height of the No. 3 reflector 8, which further enhances the multiple reflection effect of heat radiation. An external thermal insulation layer 9 is provided on the outside of the mounting bracket 5, and the inner wall of the external thermal insulation layer 9 is fixedly connected to the outer wall of the No. 3 reflector 8.

[0026] The built-in thermal insulation layer 2 is made of aerogel felt material. Aerogel is a nanoporous material with extremely low thermal conductivity and good thermal insulation performance. It can effectively block the conduction of heat and effectively block the loss of heat through conduction inside the furnace body, thereby improving the thermal insulation effect of the sintering furnace. The external thermal insulation layer 9 is made of HD-STP thermal insulation material. HD-STP is a highly efficient thermal insulation material with excellent thermal insulation performance.

[0027] Among them, the built-in heat insulation layer 2, the mounting bracket 5 and the external heat insulation layer 9 are all cylindrical structures, and the cylindrical structure optimizes the reflection path of heat radiation and the heat insulation effect.

[0028] The first bracket 3 and the second bracket 6 are both made of ceramic fiber composite materials, which can reduce heat conduction between the first bracket 3 and the second bracket 6.

[0029] Reflector plate No. 1 4, reflector plate No. 2 7 and reflector plate No. 3 8 are all made of aluminum-plated mirror stainless steel, which improves the reflection efficiency of infrared rays and reduces radiation heat loss. In addition, reflector plate No. 1 4, reflector plate No. 2 7 and reflector plate No. 3 8 are all arc-shaped structures, which further optimizes the reflection effect and allows more heat to be absorbed by the sintered material.

[0030] By setting up a No. 1 reflector 4, a No. 2 reflector 7 and a No. 3 reflector 8, the present application can reflect the heat radiation generated in the furnace multiple times, so that more heat is absorbed by the sintered material, while reducing direct radiation loss to the outside world. By setting up a built-in insulation layer 2 and an external insulation layer 9, it can effectively block the loss of heat through conduction, further improving the thermal insulation performance of the furnace body.

[0031] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A structure for reducing heat loss in a sintering furnace, comprising a sintering furnace body (1), characterized in that: The sintering furnace body (1) is provided with a built-in heat insulation layer (2) inside, a plurality of No. 1 brackets (3) are fixedly installed between the outer wall of the built-in heat insulation layer (2) and the inner wall of the sintering furnace body (1), a plurality of No. 1 reflectors (4) are fixedly installed at equal angles on the outer wall surface of the built-in heat insulation layer (2), a mounting bracket (5) is provided outside the sintering furnace body (1), a plurality of No. 2 brackets (6) are fixedly installed between the outer wall of the sintering furnace body (1) and the inner wall of the mounting bracket (5), a plurality of No. 2 reflectors (7) and a plurality of No. 3 reflectors (8) are fixedly installed at equal angles on the outer wall surface of the mounting bracket (5), and the No. 2 reflectors (7) and the No. 3 reflectors (8) are staggered, an external heat insulation layer (9) is provided outside the mounting bracket (5), and the inner wall of the external heat insulation layer (9) is fixedly connected to the outer wall of the No. 3 reflector (8).

2. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The built-in heat insulation layer (2) is made of aerogel felt material, and the external heat insulation layer (9) is made of HD-STP thermal insulation material.

3. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The built-in heat insulation layer (2), the mounting bracket (5) and the external heat insulation layer (9) are all cylindrical structures.

4. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The first bracket (3) and the second bracket (6) are both made of ceramic fiber composite material.

5. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The first reflector (4), the second reflector (7) and the third reflector (8) are all made of aluminum-plated mirror stainless steel.

6. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The first reflector (4), the second reflector (7) and the third reflector (8) are all arc-shaped structures.

7. The structure for reducing heat loss in a sintering furnace according to claim 1, characterized in that: The height of the second reflector plate (7) is smaller than the height of the third reflector plate (8).

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