Tool for detecting disc buckle type supporting frame

By designing a detection device with a telescopic device and a driving unit, the problem of cushioned operation of the detection clasp type support frame in the prior art is solved, efficient detection of support frames of different sizes is achieved, and the scope of application and safety of the inspection is improved.

CN223259424UActive Publication Date: 2025-08-22SHANXI FIRST CONSTR GROUP
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Patent Information

Application Number
CN202422132335.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When detecting a buckle type support frame, it is necessary to install and adjust the cross bars and vertical rods of different lengths, resulting in cumbersome operation and making it difficult to efficiently detect the support coefficient of the overall support frame.

Method used

A detection device is designed, including a telescopic device and a driving unit. The position of the limit disk is adjusted simultaneously through the driving unit, and combined with the telescopic device, the load disk is driven downward to conduct pressure detection on the buckle-type support frame. It has a wide range of application and is simple and quick to adjust the limit disk position.

Benefits of technology

It improves the scope of application of the detection device to the buckle type support frame, simplifies the position adjustment of the limit plate, enhances the safety and accuracy of the inspection, and is suitable for columns and crossbars of different sizes.

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Abstract

The utility model relates to the technical field of detection equipment, and discloses a tool for detecting a disc buckle type support frame, which comprises a detection frame, a telescopic device with a telescopic end extending into the detection frame is arranged at the upper part of the detection frame, and bearing discs are fixedly arranged at the bottom in the detection frame and the telescopic end part of the telescopic device; the opposite faces of the two bearing discs are slidably connected with a plurality of movable rack plates with the ends opposite, a limiting disc is evenly arranged on one side of each movable rack plate, and a driving unit is arranged on each bearing disc. According to the utility model, the positions of the limiting discs on the two bearing discs can be adjusted at the same time through the driving unit, the stand columns of the disc buckle type supporting frame are placed in the corresponding limiting discs below, and the cross rods are installed between the adjacent stand columns; the telescopic lower end of the telescopic device drives the bearing disc on the upper portion to move downwards to conduct pressure detection on the disc buckle type supporting frame, the application range of the whole detection device for detecting the disc buckle type supporting frame is widened, and operation of adjusting the position of the limiting disc is simple and rapid.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a tool for detecting a disc-type support frame. Background Art

[0002] The disc-type scaffolding is also called the disc-type scaffolding. The support frame includes vertical poles, horizontal poles and diagonal poles. The vertical poles are the main supporting components of the disc-type scaffolding. The disc-type scaffolding needs to be tested for mechanical properties before leaving the factory to ensure that the support coefficient of the support frame is within the qualified threshold.

[0003] In order to improve the scope of application when testing disc-type support frames, the existing technology has made many improvements to the tools for testing disc-type support frames, such as the patent with patent publication number CN218823596U, which discloses a disc-type scaffolding mechanical properties tester, which includes a support frame, a pressure supply mechanism and a support cylinder. The pressure supply mechanism includes a first telescopic member, a support frame, a first pressure supply member and a second pressure supply member. The top of the first telescopic member is fixedly connected to the top of the support frame, and the support frame is fixedly installed at the bottom output end of the first telescopic member. The first pressure supply member is installed at the center position of the top of the support frame, and the second pressure supply member is spaced around the bottom side of the support frame. The support cylinder is arranged at the bottom of the support frame, and the support cylinder and the second pressure supply member are arranged in a one-to-one correspondence. This utility model performs mechanical property testing on unit cell columns. Compared with the single mechanical testing of structures such as columns, it has a wider scope of application and provides convenience for testing.

[0004] The above patents have obvious beneficial effects, but still have the following deficiencies in actual operation:

[0005] In the above-mentioned comparative document, several disc-type scaffolds are placed between the support cylinder and the second pressure supply member, and pressure is applied through the first pressure supply member to perform mechanical testing on the disc-type scaffold. In reality, there are many types of cross bars of disc-type scaffolds, including 1.5 meters, 1.2 meters, 0.9 meters, 0.6 meters, 0.45 meters and 0.3 meters. The cross bars are used in conjunction with the vertical poles to form a stable scaffolding structure. At least four vertical poles and several cross bars are required to form a stable scaffold. Therefore, when performing mechanical testing on the disc-type scaffold, the cross bars need to be installed to accurately detect the support coefficient value of the entire scaffold. When testing cross bars and vertical poles of different lengths, the position of the above-mentioned support cylinder and the second pressure supply member needs to be adjusted. In the above-mentioned comparative document, if both need to be adjusted, it is more troublesome. Therefore, this field urgently needs to improve the tools for testing disc-type support frames to solve the defects of the existing technology. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the present invention provides a tool for detecting a disc-type support frame. In the present invention, the applicable scope of the overall detection device for detecting the disc-type support frame is improved, and the position adjustment of the limit plate is simple and quick.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tool for detecting a disc-type buckle support frame, comprising a detection frame, a telescopic device with a telescopic end extending into the interior of the detection frame is provided on the upper part of the detection frame, a carrying plate is fixedly installed on the bottom of the detection frame and the telescopic end of the telescopic device, and the facing surfaces of the two carrying plates are slidably connected with a plurality of movable rack plates with facing ends, each of the movable rack plates is evenly provided with a limit plate on one side, and each of the carrying plates is provided with a driving unit, and the driving unit is used to simultaneously drive a plurality of movable rack plates to move toward or away from each other, and each of the movable rack plates is provided with an adjustment unit for moving the carrying plate along the length direction of the movable rack plate.

[0008] Preferably, the driving unit includes a driving motor fixedly mounted on one side of a carrier plate, a circular rotating gear ring is rotatably connected inside the carrier plate, one side of the rotating gear ring is in contact with the side surfaces of several movable rack plates, and several gears are rotatably connected inside the carrier plate and meshed with the side surfaces of the rotating gear ring, the gears are meshed with both the rotating gear ring and the movable rack plate, and the thickness of the gears is greater than the thickness of the rotating gear ring.

[0009] Preferably, the adjustment unit includes a sliding block arranged on one side of the limit plate, and a sliding groove adapted to the sliding block is opened on one side of the movable rack plate. An adjusting screw is rotatably connected in the sliding groove, and the adjusting screw passes through the sliding block and is threadedly connected to the sliding block. One end of the adjusting screw extends to the outside of the movable rack plate and its end is threadedly connected to a first limiting nut.

[0010] Preferably, two symmetrical and arc-shaped clamping plates are provided in the limiting plate, and two symmetrical first limiting bolts are passed through and threadedly connected to the side of the limiting plate. The first limiting bolt is rotatably connected to one side of the clamping plate, and the side of the first limiting bolt is threadedly connected to a second limiting nut.

[0011] Preferably, a polygonal limit block is fixedly connected to the side of the limit plate away from its opening, a limit groove adapted to the limit block is provided on one side of the sliding block, a stepped hole is provided through the bottom of the limit plate, and a second limit bolt is provided in the stepped hole, one end of which passes through the limit block and is threadedly connected to the bottom of the limit groove.

[0012] Preferably, two symmetrical fixed plates are fixedly connected to the side of the detection frame, the drive motor is fixedly installed on one side of one of the fixed plates, a spline rod is rotatably connected between the two fixed plates, the spline rod passes through two corresponding gears on the two supporting plates, and the output end of the drive motor passes through the fixed plate and is fixedly connected to one end of the spline rod.

[0013] Preferably, a plurality of reinforcing ribs are fixedly connected between the side surface of the telescopic lower end of the telescopic device and the upper surface of a carrying plate, and the facing surfaces of the two carrying plates are provided with cover plates, which are fixed to the carrying plates by fasteners.

[0014] In view of the shortcomings of the existing technology, the present invention provides a tool for detecting a disc-type support frame, which overcomes the shortcomings of the existing technology. The beneficial effects of the present invention are:

[0015] 1. In the utility model, the positions of the limit plates on the two bearing plates can be adjusted simultaneously through the driving unit. After the positions of the limit plates are adjusted, the columns of the disc-type support frame are placed in the corresponding limit plates below, and the crossbar is installed between the adjacent columns. The telescopic device is started, and the telescopic lower end of the telescopic device drives the upper bearing plate to move downward to perform pressure detection on the disc-type support frame, thereby improving the applicable range of the overall detection device for detecting the disc-type support frame, and the operation of adjusting the position of the limit plates is simple and quick.

[0016] 2. In the present invention, when the position of the limit plate on the movable rack plate needs to be adjusted, the adjusting screw is rotated. When the adjusting screw rotates, the sliding block is driven to slide in the sliding groove. When the sliding block slides, the limit plate is driven to move. The first limit nut is tightened to limit and fix the position of the adjusting screw, thereby further improving the detection application range of the disc-type support frame.

[0017] 3. In the present invention, by rotating the first limiting bolt, the first limiting bolt drives the clamping plate to move toward the column, the two clamping plates limit the ends of the column, and tightening the second limiting nut to limit and fix the position of the first limiting bolt, and limit the upper and lower ends of the column, thereby improving the safety factor when performing pressure testing on the disc-type support frame.

[0018] 4. In the present invention, when the limit plate needs to be replaced, the limit block on the side of the matching limit plate is inserted into the limit groove on the sliding block, and the second limit bolt is passed through the stepped hole. The end of the second limit bolt passes through the lower limit plate and the limit block and is threadedly connected to the threaded hole opened at the bottom of the limit groove. The cross-section of the limit block is polygonal, and the second limit bolt is used to limit and fix the limit plate, which facilitates the replacement and installation of the limit plate.

[0019] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from the side;

[0023] Figure 3 This is a schematic structural diagram of two carrier plates in the present invention;

[0024] Figure 4 This is a schematic diagram of the structure inside the carrier plate of the present invention;

[0025] Figure 5 This is a schematic structural diagram of the rotating gear ring in the present invention;

[0026] Figure 6 This is a schematic diagram of the structure of the utility model when the limit plate and the movable rack plate are separated;

[0027] Figure 7 This is a schematic structural diagram of a cross-section of the limiting plate in the utility model.

[0028] In the figure: 1. Detection frame; 2. Telescopic device; 3. Carrying plate; 4. Moving rack plate; 5. Limit plate; 6. Driving unit; 7. Adjusting unit; 8. Driving motor; 9. Rotating gear ring; 10. Gear; 11. Sliding block; 12. Sliding groove; 13. Adjusting screw; 14. First limiting nut; 15. Clamping plate; 16. First limiting bolt; 17. Second limiting nut; 18. Limiting block; 19. Limiting groove; 20. Stepped hole; 21. Second limiting bolt; 22. Spline rod; 23. Reinforcing rib; 24. Cover plate; 25. Fixing plate. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Example 1

[0031] See also Figure 1-Figure 7 , a tool for detecting a disc-type support frame, including a detection frame 1, a telescopic device 2 with a telescopic end extending to the inside of the detection frame 1 is provided on the upper part of the detection frame 1, and a carrying plate 3 is fixedly installed on the bottom of the detection frame 1 and the telescopic end of the telescopic device 2. The facing surfaces of the two carrying plates 3 are slidably connected with a plurality of moving rack plates 4 with their ends facing each other, and a limit plate 5 is evenly provided on one side of each moving rack plate 4. A driving unit 6 is provided on each carrying plate 3, and the driving unit 6 is used to simultaneously drive a plurality of moving rack plates 4 to move toward or away from each other, and each moving rack plate 4 is provided with an adjusting unit 7 for moving the carrying plate 3 along the length direction of the moving rack plate 4. The driving unit 6 includes a driving motor 8 fixedly installed on one side of the carrying plate 3. A circular rotating gear ring 9 is rotatably connected inside the carrier plate 3, and one side of the rotating gear ring 9 is in contact with the side surfaces of several moving rack plates 4. Several gears 10 meshing with the side surfaces of the rotating gear ring 9 are rotatably connected inside the carrier plate 3, and the gears 10 mesh with both the rotating gear ring 9 and the moving rack plate 4. The thickness of the gear 10 is greater than the thickness of the rotating gear ring 9. The adjusting unit 7 includes a sliding block 11 provided on one side of the limit plate 5, and a sliding groove 12 adapted to the sliding block 11 is provided on one side of the moving rack plate 4. An adjusting screw 13 is rotatably connected inside the sliding groove 12, and the adjusting screw 13 passes through the sliding block 11 and is threadedly connected to the sliding block 11. One end of the adjusting screw 13 extends to the outside of the moving rack plate 4 and its end is threadedly connected to the first limiting nut 14.

[0032] Specific implementation methods in this embodiment: The telescopic device 2 and the drive motor 8 mentioned above can be purchased on the market. They are mature technologies and have been fully disclosed. Therefore, they will not be repeated in the specification. The drive motor 8 is equipped with a power connection line, and it is electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power line. The telescopic device 2 is connected to the hydraulic station through an oil pipe, and the hydraulic station is provided with a pressure gauge. When pressure is applied to the disc-type support frame, the detection value is recorded by the pressure gauge, and the main controller can be a conventional known device such as a computer that plays a control role. When it is necessary to detect the disc-type support frames with different cross bar lengths, by starting the drive motor 8, the output end of the drive motor 8 drives a gear 10 to rotate, and the gear 10 drives the rotating gear ring 9 to rotate in the carrier plate 3. When the rotating gear ring 9 rotates, it drives other gears. After the cam 5 is in the working state, the gear 10 is rotated, and the gears 10 drive the movable rack plate 4 to move toward or away from each other, and the position of the limit plate 5 on one side of the movable rack plate 4 is adjusted. After the position of the limit plate 5 is adjusted, the column of the buckle type support frame is placed in the corresponding limit plate 5 at the bottom, and the cross bar is installed between the adjacent columns. Start the telescopic device 2, the telescopic lower end of the telescopic device 2 drives the upper bearing plate 3 to move down, and the limit plate 5 is against the upper ends of the columns, and the position of the columns is adjusted again to ensure that the columns are completely in contact with the limit plates 5. Start the telescopic device 2 again to drive the upper bearing plate 3 to move down, apply pressure to the columns, and observe their deformation and the value on the pressure gauge to complete the detection of the buckle type support frame, improve the applicable scope of the overall detection device for the buckle type support frame, and the operation of adjusting the position of the limit plate 5 is simple and quick.

[0033] Under normal circumstances, the cross bar lengths of each group of detection disc-type support frames are the same. Of course, there are also cases where the cross bar lengths of the disc-type support frames are different. At this time, it is necessary to adjust the position of the limit plate 5 on the movable rack plate 4 by rotating the adjusting screw rod 13. When the adjusting screw rod 13 rotates, the sliding block 11 is driven to slide in the sliding groove 12. When the sliding block 11 slides, it drives the limit plate 5 to move, and then adjusts the position of the limit plate 5. When the position of the limit plate 5 is adjusted to the appropriate position, tighten the first limit nut 14 to limit and fix the position of the adjusting screw rod 13, thereby further improving the detection application range of the disc-type support frame.

[0034] Example 2

[0035] See also Figure 6 and Figure 7This embodiment includes the above embodiment, which further includes: two symmetrical and arc-shaped clamping plates 15 are provided in the limiting plate 5, and two symmetrical first limiting bolts 16 are passed through and threadedly connected to the side of the limiting plate 5. The first limiting bolt 16 is rotatably connected to one side of the clamping plate 15, and a second limiting nut 17 is threadedly connected to the side of the first limiting bolt 16.

[0036] The specific implementation method of this embodiment is as follows: when the upper and lower ends of the column are both against the limit plate 5, by rotating the first limit bolt 16, the first limit bolt 16 drives the clamping plate 15 to move toward the column, and the two clamping plates 15 limit the ends of the column, and tighten the second limit nut 17 to limit and fix the position of the first limit bolt 16, thereby limiting the upper and lower ends of the column, thereby improving the safety factor when performing pressure testing on the disc-type support frame.

[0037] Example 3

[0038] See also Figure 6 and Figure 7 This embodiment includes all the above embodiments, which further includes: a polygonal limit block 18 is fixedly connected to the side of the limit plate 5 away from its opening, a limit groove 19 adapted to the limit block 18 is opened on one side of the sliding block 11, and a stepped hole 20 is opened through the bottom of the limit plate 5. A second limit bolt 21 is provided in the stepped hole 20, one end of which passes through the limit block 18 and is threadedly connected to the bottom of the limit groove 19.

[0039] Specific implementation method in this embodiment: The diameters of the columns of the disc-type support frame are also different. When it is necessary to detect columns with different diameters and large diameter differences, the limit plate 5 needs to be replaced, and the limit block 18 on the side of the adapted limit plate 5 is inserted into the limit groove 19 on the sliding block 11, and the second limit bolt 21 is passed through the stepped hole 20. The end of the second limit bolt 21 passes through the lower limit plate 5 and the limit block 18 and is threadedly connected to the bottom of the limit groove 19. The cross-section of the limit block 18 is polygonal, and the second limit bolt 21 is used to limit and fix the limit plate 5, which facilitates the replacement and installation of the limit plate 5.

[0040] Example 4

[0041] See also Figure 1-Figure 5This embodiment includes all the above embodiments, which further includes: two symmetrical fixed plates 25 are fixedly connected to the side of the detection frame 1, the drive motor 8 is fixedly installed on one side of one of the fixed plates 25, and a spline rod 22 is rotatably connected between the two fixed plates 25. The spline rod 22 passes through two corresponding gears 10 on the two carrying plates 3. The output end of the drive motor 8 passes through the fixed plate 25 and is fixedly connected to one end of the spline rod 22. Several reinforcing ribs 23 are fixedly connected between the side surface of the telescopic lower end of the telescopic device 2 and the upper surface of one of the carrying plates 3. The facing surfaces of the two carrying plates 3 are provided with a cover plate 24, and the cover plate 24 is fixedly installed with the carrying plate 3 by fasteners.

[0042] The specific implementation method in this embodiment: by setting a spline rod 22 with a polygonal cross-section, a driving motor 8 can simultaneously control the limit plates 5 on the two carrying plates 3 to move toward or away from each other, ensuring that the limit plates 5 on the two carrying plates 3 move to the same position, and the column is vertical when located between the two upper and lower corresponding limit plates 5, thereby improving the data accuracy during pressure testing of the disc-type support frame. At the same time, when the telescopic device 2 drives the upper carrying plate 3 to move downward, it slides on the side of the spline rod 22 and will not affect the downward movement of the upper carrying plate 3. The reinforcing ribs 23 increase the strength of the upper carrying plate 3 to prevent the carrying plate 3 from being deformed due to excessive pressure. The cover plate 24 is used to protect the parts in the carrying plate 3. At the same time, the cover plate 24 is detachable and connected with fasteners, which is convenient for installation or later maintenance of the parts in the carrying plate 3.

[0043] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tool for detecting a disc-type support frame, comprising a detection frame (1), wherein the upper portion of the detection frame (1) is provided with a telescopic device (2) with a telescopic end extending into the interior of the detection frame (1), characterized in that: The inner bottom of the detection frame (1) and the telescopic end of the telescopic device (2) are both fixedly mounted with a carrier plate (3), and the facing surfaces of the two carrier plates (3) are slidably connected with a plurality of moving rack plates (4) with their ends facing each other, and a limit plate (5) is evenly provided on one side of each moving rack plate (4), and each carrier plate (3) is provided with a driving unit (6), and the driving unit (6) is used to simultaneously drive the plurality of moving rack plates (4) to move toward or away from each other, and each moving rack plate (4) is provided with an adjusting unit (7) for moving the carrier plate (3) along the length direction of the moving rack plate (4).

2. A tool for detecting a disc-type support frame according to claim 1, characterized in that: The driving unit (6) includes a driving motor (8) fixedly mounted on one side of a carrier plate (3); a circular rotating gear ring (9) is rotatably connected inside the carrier plate (3); one side of the rotating gear ring (9) is in contact with the side surfaces of a plurality of movable rack plates (4); a plurality of gears (10) meshing with the side surfaces of the rotating gear ring (9) are rotatably connected inside the carrier plate (3); the gears (10) mesh with both the rotating gear ring (9) and the movable rack plates (4); and the thickness of the gears (10) is greater than the thickness of the rotating gear ring (9).

3. A tool for detecting a disc-type support frame according to claim 1, characterized in that: The adjusting unit (7) includes a sliding block (11) arranged on one side of the limiting plate (5); a sliding groove (12) adapted to the sliding block (11) is opened on one side of the movable rack plate (4); an adjusting screw rod (13) is rotatably connected in the sliding groove (12); the adjusting screw rod (13) passes through the sliding block (11) and is threadedly connected to the sliding block (11); one end of the adjusting screw rod (13) extends to the outside of the movable rack plate (4) and the end thereof is threadedly connected to a first limiting nut (14).

4. A tool for detecting a disc-type support frame according to claim 1, characterized in that: Two symmetrical and arc-shaped clamping plates (15) are provided in the limiting plate (5), and two symmetrical first limiting bolts (16) are passed through and threadedly connected to the side of the limiting plate (5). The first limiting bolt (16) is rotatably connected to one side of the clamping plate (15), and the side of the first limiting bolt (16) is threadedly connected to a second limiting nut (17).

5. A tool for detecting a disc-type support frame according to claim 3, characterized in that: A polygonal limiting block (18) is fixedly connected to one side of the limiting plate (5) away from the opening thereof, a limiting groove (19) adapted to the limiting block (18) is provided on one side of the sliding block (11), a stepped hole (20) is provided through the bottom of the limiting plate (5), and a second limiting bolt (21) is provided in the stepped hole (20), one end of which passes through the limiting block (18) and is threadedly connected to the bottom of the limiting groove (19).

6. A tool for detecting a disc-type support frame according to claim 2, characterized in that: Two symmetrical fixing plates (25) are fixedly connected to the side of the detection frame (1); the driving motor (8) is fixedly installed on one side of one of the fixing plates (25); a spline rod (22) is rotatably connected between the two fixing plates (25); the spline rod (22) passes through two corresponding gears (10) on the two bearing plates (3); and the output end of the driving motor (8) passes through the fixing plate (25) and is fixedly connected to one end of the spline rod (22).

7. A tool for detecting a disc-type support frame according to claim 1, characterized in that: A plurality of reinforcing ribs (23) are fixedly connected between the telescopic lower end side surface of the telescopic device (2) and the upper surface of a carrier plate (3), and the facing surfaces of the two carrier plates (3) are both provided with a cover plate (24), and the cover plate (24) is fixedly mounted to the carrier plate (3) by fasteners.

Citation Information

Patent Citations

  • Disc-lock scaffolding mechanical performance testing instrument

    CN218823596U