Key operation parameter backup device for high-speed packaging unit
By introducing parameter backup devices into high-speed packaging units, and using switches and ordinary computers to back up key parameters, the maintenance time and cost increase caused by equipment abnormalities is solved, and rapid recovery and cost reduction are achieved.
Patent Information
- Application Number
- CN202422630716.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When there is an abnormality in the cigarette high-speed packaging equipment, the key operating parameters are not backed up in time, resulting in increased maintenance time and cost.
Design a key operating parameter backup device for high-speed packaging units, including industrial control computers, switches and ordinary computers. The switch accesses the industrial control computer and obtains key parameters and performs backups to ensure that the equipment can be quickly restored to normal operation when abnormal equipment is not available.
It shortens the debugging time of cigarette high-speed packaging equipment, reduces maintenance costs, and ensures that the equipment can quickly return to normal state when key parameters change.
Smart Images
Figure CN223260058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette packaging machine equipment control, in particular to a key operating parameter backup device for a high-speed packaging machine group. Background Art
[0002] In recent years, high-speed packaging equipment has been widely used in various cigarette production plants, demonstrating its crucial role in the tobacco industry. Some high-speed packaging equipment utilizes electronic control systems from the German company Beckhoff. These systems integrate a PLC controller and an industrial computer. Operators can control various operations of the high-speed cigarette packaging equipment simply by manipulating the human-machine interface connected to the equipment, reducing labor intensity.
[0003] However, after the industrial control computer fault is repaired, the parameter data of the high-speed packaging equipment will change, which will cause the high-speed packaging equipment to operate abnormally or after the packaging equipment unit is debugged and the packaging equipment parameters are modified, the high-speed packaging equipment will also operate abnormally; when the high-speed packaging equipment operates abnormally, the key operating parameters of the high-speed packaging unit are not backed up in time, which not only increases the debugging time of the cigarette high-speed packaging equipment, but also increases the maintenance cost of the cigarette high-speed packaging equipment.
[0004] Therefore, it is necessary to design and optimize the backup device for the key operating parameters of the high-speed packaging unit to solve the problem of increased maintenance time and cost due to the failure to back up the key operating parameters of the high-speed packaging unit as a reference when an abnormality occurs in the high-speed cigarette packaging equipment. Utility Model Content
[0005] The purpose of this utility model is to propose a backup device for key operating parameters of a high-speed packaging unit to solve the problem of increased maintenance time and cost due to failure to back up the key operating parameters of the high-speed packaging unit as a reference in time when an abnormality occurs in the high-speed cigarette packaging equipment.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A key operating parameter backup device for a high-speed packaging unit, comprising
[0008] Industrial control computers;
[0009] A switch, with three industrial control computers connected to the switches respectively;
[0010] Ordinary computers, switches are connected to ordinary computers.
[0011] Furthermore, the system further includes a power supply module, which is electrically connected to the industrial control computer and the switch via wires.
[0012] Furthermore, the power supply module is an AC / DC switching power supply.
[0013] Furthermore, the switches are electrically connected to the industrial control computers via data transmission lines 1.
[0014] Furthermore, the switch is connected to a common computer via a second data transmission line.
[0015] Furthermore, the number of the industrial control computers is at least three.
[0016] During the working process, when backing up the key operating data of the high-speed packaging equipment, the ordinary computer first accesses the industrial control computer connected to the high-speed packaging equipment through the switch to obtain the key parameters of the high-speed packaging equipment production process; after obtaining the key parameters of the high-speed packaging equipment production process, the ordinary computer then saves and backs up the key parameters of the cigarette high-speed packaging equipment production;
[0017] If the parameter data of the high-speed packaging equipment changes, causing the high-speed packaging equipment to operate abnormally, or if the high-speed packaging equipment operates abnormally and needs to be debugged after the packaging equipment unit is debugged and the packaging equipment parameters are modified, the key parameters of the cigarette high-speed packaging equipment production process previously backed up in the ordinary computer can be used to debug or restore the relevant parameters in the industrial control computer. This not only shortens the debugging time of the cigarette high-speed packaging equipment, but also reduces the maintenance cost of the cigarette high-speed packaging equipment.
[0018] Compared with the prior art, the present invention has at least one of the following beneficial effects:
[0019] 1. The utility model composes a key operating parameter backup device of a high-speed packaging unit with an industrial control computer, a switch and an ordinary computer. When the key operating parameters of the high-speed packaging unit change due to a failure of the industrial control computer or a failure of the high-speed cigarette packaging equipment, resulting in abnormal operation of the packaging unit equipment, the key parameters of the high-speed cigarette packaging equipment production process backed up in the computer can be referred to, and the corresponding parameters of the industrial control computer can be adjusted, so that the high-speed cigarette packaging equipment can be restored to normal operation in a short time. In this way, not only the debugging time of the high-speed cigarette packaging equipment is shortened, but also the maintenance cost of the high-speed cigarette packaging equipment is reduced, so as to solve the problem of increased maintenance time and cost due to failure to back up the key operating parameters of the high-speed cigarette packaging unit as a reference when an abnormality occurs in the high-speed cigarette packaging equipment.
[0020] 2. The utility model sets three industrial control computers connected to the high-speed packaging unit. When any one of the three industrial control computers fails, the other two industrial control computers can also operate normally, ensuring that the subsequent backup process of the key operating parameters of the high-speed packaging unit can be carried out normally. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of the utility model.
[0022] Figure 2 This is a schematic diagram of the working principle of the structure of this utility model.
[0023] In the figure, 1-industrial control computer, 2-switch, 3-ordinary computer, 4-AC / DC switching power supply. DETAILED DESCRIPTION
[0024] like Figure 1-2 In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0025] Example
[0026] After the industrial control computer fault is repaired, the parameter data of the high-speed packaging equipment will change, which will cause the high-speed packaging equipment to operate abnormally. Or after the packaging equipment unit is debugged and the packaging equipment parameters are modified, the high-speed packaging equipment will also operate abnormally. In the case of abnormal operation of the high-speed packaging equipment, the key operating parameters of the high-speed packaging unit are not backed up in time, which not only increases the debugging time of the cigarette high-speed packaging equipment, but also increases the maintenance cost of the cigarette high-speed packaging equipment.
[0027] Therefore, this application proposes a backup device for key operating parameters of a high-speed packaging unit to solve the problem of increased maintenance time and cost due to failure to timely back up the key operating parameters of the high-speed packaging unit as a reference when an abnormality occurs in the high-speed cigarette packaging equipment.
[0028] For details, please refer to Figure 1 A key operating parameter backup device for a high-speed packaging unit includes an industrial control computer 1, a switch 2 and an ordinary computer 3; three industrial control computers 1 are connected to the switch 2 respectively; the switch 2 is connected to the ordinary computer 3.
[0029] In actual use, when backing up the key operating data of the high-speed packaging equipment, the ordinary computer 3 first accesses the industrial control computer 1 connected to the high-speed packaging equipment through the switch 2 to obtain the key parameters of the high-speed packaging equipment production process; after obtaining the key parameters of the high-speed packaging equipment production process, the ordinary computer 3 saves and backs up the key parameters of the high-speed packaging equipment production process;
[0030] If the parameter data of the high-speed packaging equipment changes, causing the high-speed packaging equipment to operate abnormally, or if the high-speed packaging equipment operates abnormally and needs to be debugged after the packaging equipment unit is debugged and the packaging equipment parameters are modified, the key parameters of the high-speed packaging equipment production process previously backed up in the ordinary computer 3 can be used to debug or restore the relevant parameters in the industrial control computer 1. This not only shortens the debugging time of the high-speed packaging equipment, but also reduces the maintenance cost of the high-speed packaging equipment.
[0031] See also Figure 1 In order to power the industrial control computer 1 and the switch 2, a high-speed packaging unit key operating parameter backup device also includes a power module, which is an AC / DC switching power supply 4. The power module is electrically connected to the industrial control computer 1 and the switch 2 respectively. Specifically, the power module is electrically connected to the industrial control computer 1 and the switch 2 respectively through wires.
[0032] In actual use, when powering the industrial control computer 1 and the switch 2, the power module will respectively supply power to the industrial control computer 1 and the switch 2 through wires to ensure that the industrial control computer 1 and the switch 2 can operate normally, so that the subsequent backup process of the key operating parameters of the high-speed packaging unit can proceed normally.
[0033] It should be noted that the AC / DC switching power supply 4 is a prior art and has not been improved or designed, so its structure will not be described in detail.
[0034] It should be noted that the AC / DC switching power supply 4 converts 220V alternating current into 24V direct current.
[0035] See also Figure 1 In order to facilitate better communication between the switch 2 and the industrial control computer 1, the switch 2 is electrically connected to the industrial control computer 1 through a network cable.
[0036] In actual use, when data is transmitted between the switch 2 and the industrial control computer 1, information data transmission between the two can be achieved through the data transmission line 1, thereby improving the data transmission effect between the switch 2 and the industrial control computer 1.
[0037] See also Figure 1In order to facilitate better data transmission between the switch 2 and the ordinary computer 3, the switch 2 is connected to the ordinary computer 3 through the data transmission line 2.
[0038] In actual use, when data is transmitted between the switch 2 and the ordinary computer 3, the information data transmission between the two can be realized through the data transmission line 2, thereby improving the data transmission effect between the switch 2 and the computer 3.
[0039] See also Figure 1 ,In order to ensure that the subsequent backup process of the key operating parameters of the ,high-speed packaging unit can proceed normally, three industrial control computers are ,connected to the high-speed packaging unit.
[0040] In actual use, when backing up the key operating parameters of the high-speed packaging unit, if any of the three industrial control computers 1 fails, the ordinary computer 3 can access the surviving industrial control computer 1 through the switch 2 to obtain the key parameters of the production process of the cigarette high-speed packaging equipment, and then the computer saves and backs up the key parameters of the cigarette high-speed packaging equipment production.
[0041] This application combines an industrial control computer, a switch and an ordinary computer to form a backup device for the key operating parameters of a high-speed packaging unit. When the key operating parameters of the high-speed packaging unit change due to a failure of the industrial control computer or a failure of the high-speed cigarette packaging equipment, resulting in abnormal operation of the packaging unit equipment, the key parameters of the high-speed cigarette packaging equipment production process backed up in the computer can be referred to, and the corresponding parameters of the industrial control computer can be adjusted, so that the high-speed cigarette packaging equipment can be restored to normal operating state in a short time. In this way, not only the debugging time of the high-speed cigarette packaging equipment is shortened, but also the maintenance cost of the high-speed cigarette packaging equipment is reduced.
[0042] Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and implementations may be devised by those skilled in the art that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, the drawings, and the claims, various variations and modifications may be made to the components and / or layout of the subject combination arrangement. In addition to variations and modifications to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A key operating parameter backup device for a high-speed packaging unit, characterized by: include Industrial control computers (1); A switch (2), wherein the three industrial control computers (1) are respectively connected to the switch (2); A common computer (3) and a switch (2) are connected to the common computer (3).
2. A key operating parameter backup device for a high-speed packaging unit according to claim 1, characterized in that: It also includes a power supply module, which is electrically connected to the industrial control computer (1) and the switch (2) through wires.
3. The key operating parameter backup device of a high-speed packaging unit according to claim 2, characterized in that: The power supply module is an AC / DC switching power supply (4).
4. The key operating parameter backup device for a high-speed packaging unit according to claim 1, characterized in that: The switches (2) are electrically connected to the industrial control computers (1) via data transmission lines 1.
5. The key operating parameter backup device for a high-speed packaging unit according to claim 1, characterized in that: The switch (2) is connected to a common computer (3) via a second data transmission line.
6. The key operating parameter backup device for a high-speed packaging unit according to claim 1, characterized in that: The industrial control computers (1) are provided in at least three units.