Novel alternating-current and direct-current integrated charging seat
By connecting the conductive strip to the fixed part of the DC power supply terminal, combined with the snap and sealing ring design, the problem of complex process and high cost of AC and DC integrated charging stand in the prior art is solved, and an efficient and low-cost high-power charging solution is achieved.
Patent Information
- Application Number
- CN202422027277.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing AC-DC integrated charging base uses copper cable crimped DC power terminals, which are complex in process, high in cost and cannot meet the needs of high power usage.
The fixed part connection method of the conductive strip and the DC power supply terminal is adopted to replace the traditional copper cable crimping process, and combine the snap and sealing ring design to simplify the assembly process and reduce material requirements.
Simplify production steps, reduce costs, improve charging efficiency and user experience, meet high-power charging needs, and have good sealing and reliability.
Smart Images

Figure CN223260912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of AC and DC charging seats, and specifically to a novel AC and DC integrated charging seat. Background Art
[0002] With the development of new energy vehicles, fast charging technology and other high-power charging guns are becoming more and more widely used. However, in the existing technology, the fast charging connector and the ordinary charging connector on the vehicle are set separately, which not only makes the vehicle structure more complicated, but also increases the vehicle cost and reduces the user experience.
[0003] Chinese utility model patent publication CN220809149U discloses an integrated AC / DC charging station, comprising a housing, a DC component, and an AC component. The housing is provided with a DC chamber and an AC chamber separated by a gap. The DC component is located within the DC chamber, and the AC component is located within the AC chamber. This integrated AC / DC charging station integrates both AC and DC, facilitating installation and selective use.
[0004] However, the aforementioned AC / DC integrated charging station still uses traditional copper cables to crimp the DC power terminals, which are then connected to the high-power DC fast charging port via the copper cables. This connection method is not only complex and costly, but the copper cables also have limited current carrying capacity, making them incapable of meeting high-power requirements. Utility Model Content
[0005] In order to overcome the problems in the prior art of AC / DC integrated charging stand that the copper cable is used to crimp the DC power terminal, which has complex process, high cost, and cannot meet the high power usage requirements, the utility model provides a new AC / DC integrated charging stand.
[0006] The technical solution of this utility model is as follows:
[0007] A novel AC / DC integrated charging stand comprises a shell, and a DC charging stand and an AC charging stand arranged at intervals on the shell. The DC charging stand is provided with a DC power terminal, and the rear end cover of the DC charging stand is provided with a rear upper cover. The DC power terminal includes a contact portion and a fixing portion for docking with a plug power terminal. The contact portion is provided in the DC charging stand, and the fixing portion extends into the rear upper cover. A conductive bar is provided in the rear upper cover, and one end of the conductive bar is connected to the fixing portion through a locking piece, and the other end extends out of the rear upper cover.
[0008] As a preferred solution of the present invention, a plurality of first buckles are circumferentially provided on the rear end of the DC charging seat, and a plurality of first bayonet holes that cooperate with the first buckles are circumferentially provided on the rear upper cover.
[0009] As a preferred solution of the present invention, a first sealing ring is provided between the rear upper cover and the DC charging base.
[0010] As a preferred solution of the present invention, the rear upper cover is provided with a mounting hole on a side corresponding to the fixing portion, the mounting hole upper cover is provided with a side cover, the fixing portion is provided with a first fixing hole along the direction of the mounting hole that cooperates with the locking piece, and the conductive bar is provided with a second fixing hole along the direction of the mounting hole at one end close to the fixing portion that cooperates with the locking piece, and the first fixing hole and the second fixing hole completely overlap along the direction of the mounting hole.
[0011] As a preferred solution of the present invention, a second sealing ring for sealing the mounting hole is provided in the side cover.
[0012] As a preferred solution of the present invention, the locking member is a screw, and the first fixing hole and the second fixing hole are screw holes.
[0013] As a preferred solution of the present invention, a plurality of second buckles are circumferentially provided on the outer wall of the mounting hole, and a plurality of second bayonet holes that cooperate with the second buckles are circumferentially provided on the side cover.
[0014] As a preferred solution of the present invention, the rear upper cover is provided with an opening for the conductive bar to pass through.
[0015] As a preferred solution of the present invention, the open hole upper cover is provided with a conductive bar cover, and the conductive bar cover is sleeved on the conductive bar, and a third sealing ring is provided in the conductive bar cover for sealing the gap between the conductive bar and the rear upper cover, and the third sealing ring is sleeved on the conductive bar.
[0016] As a preferred solution of the present invention, a plurality of third buckles are circumferentially provided on the outer wall of the opening, and a plurality of third bayonet holes cooperating with the third buckles are circumferentially provided on the conductive bar cover.
[0017] As a preferred solution of the present invention, the conductive bar is a copper bar or an aluminum bar.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. By connecting the conductive busbar to the fixed part of the DC power terminal, the traditional copper cable crimping process is replaced. This not only simplifies the assembly steps in the production process and reduces manual operations, but also reduces the demand for materials (such as copper cables), thereby effectively reducing production costs.
[0020] 2. The configuration of the conductive bar and the fixed part can carry a larger current. Therefore, this new AC / DC integrated charging station can better meet the use requirements of high-power charging equipment, such as electric vehicle fast charging, and improve charging efficiency and user experience.
[0021] 3. The conductive busbar is made of copper or aluminum. Compared with copper busbar, aluminum busbar has lower cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is a structural diagram of a novel AC / DC integrated charging station in one embodiment of the present utility model;
[0024] Figure 2 This is a cross-sectional view of a novel AC / DC integrated charging stand in one embodiment of the present utility model;
[0025] Figure 3 This is an exploded view of a novel AC / DC integrated charging station in one embodiment of the present utility model.
[0026] In the figure,
[0027] 1. Housing; 2. DC charging base; 201. First clip; 3. AC charging base; 4. DC power terminal; 401. Contact portion; 402. Fixing portion; 4021. First fixing hole; 5. Rear cover; 501. First clip; 502. Mounting hole; 503. Second clip; 504. Opening; 505. Third clip; 6. Conductive bar; 601. Second fixing hole; 7. Locking piece; 8. First sealing ring; 9. Side cover; 901. Second clip; 10. Second sealing ring; 11. Conductive bar cover; 1101. Third clip; 12. Third sealing ring. DETAILED DESCRIPTION
[0028] To make the technical problems, technical solutions, and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. It should also be noted that the embodiments described below are intended only to illustrate the present invention and are not intended to limit the present invention.
[0029] It should be noted that the terms "installed," "set," "connected," and "fixed" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; internal connections between two elements, or interactions between two elements, unless otherwise expressly defined. The indication of orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the application is typically placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, or the orientation or positional relationship in which the product of the application is typically placed when in use. These indications are intended solely to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. The terms "first," "second," and "third" are intended solely for descriptive purposes and should not be construed to indicate or imply relative importance or to implicitly indicate the number of technical features. "Several" means one or more, unless otherwise expressly defined.
[0030] See also Figures 1 to 3 This embodiment provides a novel AC / DC integrated charging station, including a housing 1, and a DC charging station 2 and an AC charging station 3 spaced apart on the housing 1. A DC power terminal 4 is provided in the DC charging station 2, and the rear cover of the DC charging station 2 is provided with a rear upper cover 5. The DC power terminal 4 includes a contact portion 401 for docking with a plug power terminal and a fixing portion 402. The contact portion 401 is provided in the DC charging station 2, and the fixing portion 402 extends into the rear upper cover 5. A conductive bar 6 is provided in the rear upper cover 5. One end of the conductive bar 6 is connected to the fixing portion 402 via a locking member 7, and the other end extends outside the rear upper cover 5. By connecting the conductive bus 6 with the fixed portion 402 of the DC power terminal 4, the traditional copper cable crimping process is replaced, which not only simplifies the assembly steps in the production process and reduces manual operations, but also reduces the demand for materials (such as copper cables), thereby effectively reducing production costs; in addition, the setting of the conductive bus 6 and the fixed portion 402 can carry a larger current, so the new AC / DC integrated charging stand can better meet the use requirements of high-power charging equipment, such as electric vehicle fast charging scenarios, and improve charging efficiency and user experience.
[0031] See also Figure 3In one embodiment, the rear end of the DC charging station 2 is circumferentially provided with a plurality of first latches 201, and the rear upper cover 5 is circumferentially provided with a plurality of first notches 501 that mate with the first latches 201. When the rear upper cover 5 is placed on the rear end of the DC charging station 2 and a certain amount of pressure is applied, the first latches 201 snap into the first notches 501, thereby achieving a secure fastening between the rear upper cover 5 and the DC charging station 2. The provision of the first latches 201 and the first notches 501 simplifies the assembly process, allowing the user to complete the assembly of the rear upper cover 5 without the use of additional tools or fasteners.
[0032] See also Figure 2 、 Figure 3 In one embodiment, a first sealing ring 8 is provided between the rear upper cover 5 and the DC charging base 2. The first sealing ring 8 can effectively isolate external impurities such as moisture and dust from entering the DC charging base 2, protect the internal electrical components from damage, extend the service life, and ensure that the new AC / DC integrated charging base meets the IP67 requirements.
[0033] See also Figures 1 to 3 In one embodiment, a mounting hole 502 is provided on one side of the rear upper cover 5 corresponding to the fixing portion 402. A side cover 9 is provided above the mounting hole 502. A first fixing hole 4021 is provided along the mounting hole 502 of the fixing portion 402, which cooperates with the locking member 7. A second fixing hole 601 is provided along the mounting hole 502 on the end of the conductive bar 6 adjacent to the fixing portion 402, which cooperates with the locking member 7. The first fixing hole 4021 and the second fixing hole 601 completely overlap along the mounting hole 502. The locking member 7, in conjunction with the first fixing hole 4021 and the second fixing hole 601, secures the DC power terminal 4 to the conductive bar 6, simplifying the installation process and improving the reliability and stability of the connection. The provision of the mounting hole 502 provides a passage for the installation of the locking member 7, making it easier for the user to insert the locking member 7 into the rear upper cover 5, thereby securing the DC power terminal 4 to the conductive bar 6. The side cover 9 is provided to facilitate the user to lock the DC power terminal 4 and the conductive bar 6 and then cover the mounting hole 502 , thereby protecting the internal locking member 7 and the connection part from the influence of the external environment.
[0034] See also Figure 2 、 Figure 3 In one embodiment, the locking member 7 is a screw, and the first fixing hole 4021 and the second fixing hole 601 are screw holes. Using a screwdriver, the user can easily screw the screws into the first fixing hole 4021 and the second fixing hole 601. The combination of the screws and the screw holes provides reliable fastening force, ensuring a secure connection between the DC power terminal 4 and the conductive bar 6. This connection method is not only simple and reliable, but also low-cost and easy to maintain.
[0035] See also Figure 2 、 Figure 3 In one embodiment, a second sealing ring 10 for sealing the mounting hole 502 is provided in the side cover 9. The second sealing ring 10 can effectively prevent external moisture, dust and other impurities from entering the interior of the rear cover 5, protect the internal electrical components from damage, extend the service life, and ensure that the new AC / DC integrated charging stand meets the IP67 requirements.
[0036] See also Figure 3 In one embodiment, the outer wall of the mounting hole 502 is circumferentially provided with a plurality of second snaps 503, and the side cover 9 is circumferentially provided with a plurality of second snap notches 901 that mate with the second snaps 503. When the side cover 9 is placed at the end of the mounting hole 502 and a certain amount of pressure is applied, the second snaps 503 snap into the second snap notches 901, thereby achieving a secure engagement between the side cover 9 and the mounting hole 502. The provision of the second snaps 503 and the second snap notches 901 simplifies the assembly process, allowing the user to complete the assembly of the side cover 9 without the use of additional tools or fasteners.
[0037] See also Figure 1 、 Figure 3 In one embodiment, the rear upper cover 5 has an opening 504 for the conductive bar 6 to pass through. A conductive bar cover 11 is installed above the opening 504 and fits over the conductive bar 6. A third sealing ring 12 is installed within the conductive bar cover 11 to seal the gap between the conductive bar 6 and the rear upper cover 5. The third sealing ring 12 fits over the conductive bar 6. By providing the opening 504 in the rear upper cover 5, and providing the conductive bar cover 11 and the third sealing ring 12, the conductive bar 6 maintains a good seal while extending from the rear upper cover 5, ensuring that the new AC / DC integrated charging station meets IP67 requirements.
[0038] See also Figure 3 In one embodiment, a plurality of third latches 505 are circumferentially disposed on the outer wall of the opening 504, and a plurality of third latches 1101 are circumferentially disposed on the conductive busbar cover 11 to engage with the third latches 505. When the conductive busbar cover 11 is placed at the end of the opening 504 and pressure is applied, the third latches 505 snap into the third latches 1101, thereby securing the conductive busbar cover 11 to the opening 504. The provision of the third latches 505 and third latches 1101 simplifies the assembly process, allowing the user to assemble the conductive busbar cover 11 without the use of additional tools or fasteners.
[0039] In one embodiment, the conductive bar 6 is made of copper or aluminum. Aluminum is more cost-effective than copper. This is because aluminum reserves are relatively abundant, and mining and processing costs are relatively low. Therefore, without compromising overall performance, choosing aluminum as the material for the conductive bar 6 can significantly reduce production costs and improve the product's market competitiveness. It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications are intended to fall within the scope of protection of the appended claims of this utility model.
[0040] The above is an exemplary description of the present utility model patent in conjunction with the accompanying drawings. It is obvious that the implementation of the present utility model patent is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present utility model patent, or the concept and technical solution of the present utility model patent are directly applied to other occasions without improvement, they are all within the scope of protection of the present utility model.
Claims
1. A novel AC / DC integrated charging station, comprising a housing, a DC charging station and an AC charging station spaced apart on the housing, wherein the DC charging station is provided with a DC power supply terminal, characterized in that: The rear end cover of the DC charging station is provided with a rear upper cover. The DC power terminal includes a contact portion and a fixing portion for docking with the plug power terminal. The contact portion is provided in the DC charging station, and the fixing portion extends into the rear upper cover. A conductive bar is provided in the rear upper cover. One end of the conductive bar is connected to the fixing portion through a locking piece, and the other end extends out of the rear upper cover.
2. The novel AC / DC integrated charging station according to claim 1 is characterized in that: The rear end of the DC charging seat is circumferentially provided with a plurality of first buckles, and the rear upper cover is circumferentially provided with a plurality of first bayonet holes that match the first buckles.
3. The novel AC / DC integrated charging station according to claim 1 is characterized in that: A first sealing ring is provided between the rear upper cover and the DC charging base.
4. The novel AC / DC integrated charging station according to claim 1 is characterized in that: A mounting hole is provided on one side of the rear upper cover corresponding to the fixing portion, and a side cover is provided on the mounting hole upper cover. The fixing portion is provided with a first fixing hole along the direction of the mounting hole for cooperating with the locking piece, and an end of the conductive bar close to the fixing portion is provided with a second fixing hole along the direction of the mounting hole for cooperating with the locking piece, and the first fixing hole and the second fixing hole completely overlap along the direction of the mounting hole.
5. The novel AC / DC integrated charging station according to claim 4 is characterized in that: A second sealing ring for sealing the mounting hole is provided in the side cover.
6. The novel AC / DC integrated charging station according to claim 4 is characterized in that: A plurality of second buckles are circumferentially provided on the outer wall of the mounting hole, and a plurality of second bayonet holes matched with the second buckles are circumferentially provided on the side cover.
7. The novel AC / DC integrated charging station according to claim 1 is characterized in that: The rear upper cover is provided with an opening for the conductive bar to pass through.
8. The novel AC / DC integrated charging station according to claim 7, characterized in that: The open top cover is provided with a conductive bar cover, and the conductive bar cover is sleeved on the conductive bar. A third sealing ring is provided in the conductive bar cover for sealing the gap between the conductive bar and the rear top cover, and the third sealing ring is sleeved on the conductive bar.
9. The novel AC / DC integrated charging station according to claim 8, characterized in that: A plurality of third buckles are circumferentially provided on the outer wall of the opening, and a plurality of third bayonet holes that match the third buckles are circumferentially provided on the conductive bar cover.
10. The novel AC / DC integrated charging station according to claim 1, characterized in that: The conductive bar is a copper bar or an aluminum bar.
Citation Information
Patent Citations
Alternating current and direct current integrated charging seat
CN220809149U