Portable insulation clamp for hot-line work

By designing portable insulating clips, the safety risks of cutting and clamping of multiple wires in live operations are solved, safe and efficient wire operation is achieved, reducing operation risks and improving efficiency.

CN223261136UActive Publication Date: 2025-08-22ZHEJIANG BOZHOU ELECTRIC CO LTD
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Patent Information

Application Number
CN202422085242.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-22
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In existing live operations, especially when replacing electrical components, the shearing and clamping operations of multiple wires pose safety risks, and existing equipment cannot be accurately sheared, requiring manual operation, resulting in low operating efficiency and high safety risks.

Method used

A portable insulating clip for live operations is designed, made of insulating material, including hinged first and second parts, equipped with clamping holes and magnetic blocks, which can clamp multiple wires at the same time, and protect the shear ends through insulating bags, and fix them on the metal surface by magnetic adsorption to reduce the risk of accidentally touching.

Benefits of technology

It realizes safe and efficient clamping of multiple wires, reduces the risk of accidental electric shock to workers, improves operating efficiency and safety, and reduces manual operation needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a live-line work portable insulation clamp comprising an insulation clamp main body, the main body is made of an insulation material, the insulation clamp main body comprises a first part and a second part which are mutually hinged through a pin shaft, the first part comprises a first handle and a first clamping rod, and the second part comprises a second handle and a second clamping rod. The inner side of the first clamping rod is provided with a plurality of first slotted holes which are arranged at intervals along the length direction of the first clamping rod, the inner side of the second clamping rod is provided with a plurality of second slotted holes which are arranged at intervals along the length direction of the second clamping rod, and the insulating clamp main body is provided with at least one magnetic block. The insulating bag cover covers the broken wire end to further protect the broken wire end and prevent an operator from mistakenly touching the broken wire end in the operation process, the magnetic block is fixed to the end of the first handle, the insulating clamp can be attracted and fixed to the metal surface through the magnetic attraction effect, the operator can replace wires conveniently, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power construction equipment, in particular to a portable insulating clamp for live working. Background Art

[0002] In the power industry, live working is an important maintenance method to ensure the safety of power supply equipment and improve the quality of grid services. Live wire cutting is a common operation in distribution network operations. Currently, most wire cutting operations use insulating methods, that is, using wire cutters with insulating rods or using insulating gloves. The entire process requires the use of a variety of insulating protective equipment and insulating tools. The operators are under great psychological pressure, the work intensity is high, the work efficiency is low, and it is easy to cause safety accidents.

[0003] During live work, especially when replacing electrical components in a distribution box, there are many wires in the distribution box. When replacing or repairing electrical components, multiple live wires on the electrical components need to be cut and then processed live. During this process, since the cut ends of the wires are live, if they touch other wires or other electrical components, there will be a great safety hazard, and it may even cause the distribution box to burn and cause a fire. In addition, the personal safety of the workers is not guaranteed. The workers need to pay attention to the placement of each wire at all times and sometimes need to hold the wires. In the prior art, such as Chinese patent CN202220093392.0, a clamp device for disconnecting leads is disclosed. In this patent, a robot is used to complete live work to cut and clamp the wires. However, this device is mainly used for directly cutting cables and cannot accurately cut and clamp the multiple wires in the electrical components. In addition, after cutting the wires, wiring is still required. Such live work currently requires manual operation. Therefore, it is necessary to develop supporting construction equipment for the above-mentioned dangerous operations to reduce operational risks. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes a portable insulating clamp for live working.

[0005] The technical solution adopted by the present utility model is: a portable insulating clamp for live working, comprising an insulating clamp main body, the insulating clamp main body is made of insulating material, the insulating clamp main body comprises a first component and a second component hinged to each other by a pin shaft, wherein the first component comprises a first handle and a first clamping rod connected to each other, the second component comprises a second handle and a second clamping rod connected to each other, the first handle and the second handle are both arranged behind the pin shaft, the first clamping rod and the second clamping rod are both arranged in front of the pin shaft, the inner side of the first clamping rod is provided with a plurality of first slots spaced apart from each other along its own length, the inner side of the second clamping rod is provided with a plurality of second slots spaced apart from each other along its own length, the insulating clamp main body has a clamping state, in the clamping state, the first clamping rod and the second clamping rod are closed together, the first slot hole and the second slot hole cooperate to form a clamping hole for clamping the live broken wire, and at least one magnetic block is installed on the insulating clamp main body.

[0006] Several optional methods are also provided below, but they are not intended to be additional limitations on the above-mentioned overall solution. They are merely further supplements or optimizations. Under the premise that there are no technical or logical contradictions, each optional method can be combined separately for the above-mentioned overall solution, or multiple optional methods can be combined.

[0007] Preferably, the live wire disconnector has a wire break end, which extends to one side of the clamping hole. The insulating clamp also includes an insulating bag, which is made of a flexible insulating material. The insulating bag is detachably fixed between the first clamping rod and the second clamping rod, and covers the wire break end.

[0008] Preferably, two mounting edges are provided on one side of the insulation bag, and the two mounting edges are respectively fixed to the first clamping rod and the second clamping rod by a plurality of fixing screws, and wrinkles are respectively provided on the front and rear sides of the insulation bag.

[0009] Preferably, the magnetic block is fixed to the end of the first clamping rod.

[0010] Preferably, the length of the first handle is greater than the length of the second handle.

[0011] Preferably, an identification sticker is attached to the first handle or the second handle.

[0012] Preferably, in the line clamping state, the inner sides of the first clamping rod and the second clamping rod are in close contact with each other.

[0013] Preferably, the outside of the first handle and the second handle are both provided with gripping patterns.

[0014] Preferably, the first handle is externally covered with a handle cover.

[0015] More preferably, the inner walls of the first slot and the second slot are both provided with anti-slip pads.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. Since the insulation clamp is made of insulating material, when the wire with the broken end is clamped in the clamping hole, the exposed live parts will not conduct electricity to the operator;

[0018] 2. Use an insulating bag to cover the broken end to provide further protection for the broken end and prevent operators from accidentally touching the broken end during operation.

[0019] 3. Since the insulation clamp is provided with multiple clamping holes, it can clamp multiple wires at the same time;

[0020] 4. By fixing the magnetic block at the end of the first handle, after all the broken wires are clamped on the clamping hole, the insulation clip can be adsorbed on the metal surface by magnetic attraction, which is convenient for operators to change wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0022] Figure 1 This is an overall structural diagram of an embodiment of the present application in a line clamping state;

[0023] Figure 2 This is a diagram of the overall structure after the insulation clip body is opened in one embodiment of the present application;

[0024] Figure 3 This is a schematic structural diagram of an insulation bag in one embodiment of the present application.

[0025] Markings in the accompanying drawings are: 1-first handle, 2-second handle, 3-first clamping rod, 31-first slot, 32-first screw hole, 4-second clamping rod, 41-second slot, 42-second screw hole, 5-clamping hole, 6-logo sticker, 7-handle cover, 8-magnetic block, 9-insulating bag, 91-pleated part, 10-installation edge, 11-fixing screw.

[0026] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0029] Furthermore, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include at least one such feature. Furthermore, the technical solutions of various embodiments may be combined, but only if they are achievable by persons of ordinary skill in the art. If a combination of technical solutions contradicts or is unachievable, such combination shall be deemed non-existent and outside the scope of protection claimed by this utility model.

[0030] Specific implementation plan: see Figure 1-Figure 3 The utility model is a portable insulating clamp for live working, comprising an insulating clamp body, the insulating clamp body being made of insulating material, the insulating clamp body comprising a first component and a second component hinged to each other by a pin, wherein the first component comprises a first handle 1 and a first clamping rod 3 connected to each other, the second component comprises a second handle 2 and a second clamping rod 4 connected to each other, the first handle 1 and the second handle 2 are both arranged behind the pin, the first clamping rod 3 and the second clamping rod 4 are both arranged in front of the pin, the inner side of the first clamping rod 3 is provided with a plurality of first slots 31 spaced apart from each other along its own length, the inner side of the second clamping rod 4 is provided with a plurality of second slots 41 spaced apart from each other along its own length, the insulating clamp body has a clamping state, in which the first clamping rod 3 and the second clamping rod 4 are closed together, the first slot 31 and the second slot 41 cooperate to form a clamping hole 5 for clamping the live broken wire, and at least one magnetic block 8 is installed on the insulating clamp body.

[0031] As a preferred implementation of this embodiment, the live wire disconnector has a wire break end, which extends to one side of the clamping hole 5. The insulating clamp also includes an insulating bag 9, which is made of a flexible insulating material. The insulating bag 9 is detachably fixed between the first clamping rod 3 and the second clamping rod 4, and covers the wire break end.

[0032] Then, see Figure 1 and Figure 3 It can be seen that in this embodiment, two mounting edges 10 are provided on one side of the insulation bag 9, and the two mounting edges 10 are respectively fixed to the first clamping rod 3 and the second clamping rod 4 by a plurality of fixing screws 11, and the front and rear sides of the insulation bag 9 are respectively provided with pleated portions 91.

[0033] In this embodiment, the first clamping rod 3 is provided with a plurality of first screw holes 32 spaced apart from each other, the second clamping rod 4 is provided with a plurality of second screw holes 42 spaced apart from each other, and the mounting edge 91 is provided with a plurality of through holes, the first screw holes 32 and the second screw holes 42 both correspond to the positions of the through holes, and after the fixing screws 11 pass through the through holes, they are screwed and fixed in the first screw holes 32 and the second screw holes 42, thereby achieving the two mounting edges 10 being fixed on the first clamping rod 3 and the second clamping rod 4 respectively.

[0034] To ensure safety, in this embodiment, the fixing screw 11 is an insulating screw.

[0035] In addition, in this embodiment, since the front and rear sides of the insulation bag 9 are respectively provided with pleated portions 91, and the insulation bag 9 is made of a flexible material, during the opening process of the insulation clamp, the pleated portions 91 will expand (the expansion amplitude of the pleated portions 91 at the front end is greater than the expansion amplitude of the pleated portions 91 at the rear end), and the inner cavity of the insulation bag 9 will increase. During the closing process of the insulation clamp, the pleated portions 91 will shrink, and the inner cavity of the insulation bag will decrease, thereby ensuring that the insulation bag is always fixed on one side of the first clamping rod 3 and the second clamping rod 4.

[0036] When the wire is cut, the inner core of the wire end is exposed. The operator must first open the insulation clamp. Figure 2 At this time, the insulation clamp is opened, and then the remaining wires after cutting are clamped into the first slot 31 from the side facing away from the insulation bag 9 (because the wires and the first slot 31 match and clamp, the wires can be preliminarily positioned), and the broken wire ends enter the insulation bag 9. Next, please refer to Figure 1 By holding the first handle 1 and the second handle 2 and pressing them inward, all the wires can be clamped in the clamping hole 5. At this time, the exposed broken ends of all the wires are located inside the insulating bag 9, and there is no risk of leakage or accidental touch.

[0037] Then, see Figure 1 It can be seen that in this embodiment, the magnetic block 8 is fixed to the end of the first clamping rod 3.

[0038] Note that the magnetic block 8 must be a strong magnetic block 8 and is set at the end of the first clamping rod 3. After the operator clamps all the wires that need to be connected in the clamping hole 5, the insulating clamp is placed close to the iron plate. Through the magnetic attraction of the magnetic block 8 and the iron plate, the insulating clamp can be adsorbed and fixed on the iron plate, which makes it convenient for the operator to operate.

[0039] Then, in this embodiment, the length of the first handle 1 is greater than the length of the second handle 2 .

[0040] Here, the length of the first handle 1 is increased to utilize the principle of leverage, reducing the required power by increasing the power arm, thereby making it easier to use the insulation clamp. This design makes the insulation clamp a force-saving lever, suitable for situations where greater force is required but hand strength is desired, thereby making it more convenient for operators to perform clamping operations.

[0041] Then, see Figure 1 It can be seen that in this embodiment, a logo sticker 6 is attached to the first handle 1 or the second handle 2 .

[0042] Here, when multiple line numbers and connections need to be replaced, the operator can write the line number and connection name on the identification sticker 6 and stick it on the first handle 1 or the second handle 2, so that the operator can check the corresponding wires clamped by the insulating clamp for subsequent line replacement.

[0043] In this embodiment, in the wire clamping state, the inner sides of the first clamping rod 3 and the second clamping rod 4 are in close contact with each other.

[0044] Next, in order to enhance the gripping feel, in this embodiment, gripping patterns are provided on the exterior of the first handle 1 and the second handle 2 .

[0045] In addition, in this embodiment, a handle cover 7 is provided on the outside of the first handle 1 .

[0046] Here, according to the corresponding clamped line phases as needed, and to distinguish different line phases, the colors of the handles on different insulation clamps (without the handle cover 7) or the colors of the handle cover 7 are different.

[0047] More specifically, the inner walls of the first slotted hole 31 and the second slotted hole 41 are both provided with anti-skid pads. Here, the design of the anti-skid pads can make the wires more stably clamped in the clamping hole 5.

[0048] The above description of the portable insulating clamp for live working of the present invention is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the description and drawings of the present invention under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A portable insulating clamp for live working, characterized in that: It includes an insulating clamp main body, which is made of insulating material. The insulating clamp main body includes a first component and a second component hinged to each other through a pin shaft, wherein the first component includes a first handle and a first clamping rod connected to each other, and the second component includes a second handle and a second clamping rod connected to each other, the first handle and the second handle are both arranged behind the pin shaft, and the first clamping rod and the second clamping rod are both arranged in front of the pin shaft, the inner side of the first clamping rod is provided with a plurality of first slots spaced apart from each other along its own length, and the inner side of the second clamping rod is provided with a plurality of second slots spaced apart from each other along its own length, the insulating clamp main body has a clamping state, in which the first clamping rod and the second clamping rod are closed to each other, the first slot hole and the second slot hole cooperate to form a clamping hole for clamping the energized broken wire, and at least one magnetic block is installed on the insulating clamp main body.

2. A portable insulating clamp for live working according to claim 1, characterized in that: The live wire disconnector has a wire disconnect end, which extends to the side of the clamping hole. The insulating clamp also includes an insulating bag, which is made of a flexible insulating material. The insulating bag is detachably fixed between the first clamping rod and the second clamping rod, and covers the wire disconnect end.

3. A portable insulating clamp for live working according to claim 2, characterized in that: One side of the insulation bag is provided with two mounting edges, which are respectively fixed to the first clamping rod and the second clamping rod by a plurality of fixing screws. The front and rear sides of the insulation bag are respectively provided with pleated parts.

4. A portable insulating clamp for live working according to any one of claims 1 to 3, characterized in that: The magnetic block is fixed to the end of the first clamping rod.

5. The portable insulating clamp for live working according to claim 4, characterized in that: The length of the first handle is greater than the length of the second handle.

6. The portable insulating clamp for live working according to claim 5, characterized in that: An identification sticker is attached to the first handle or the second handle.

7. The portable insulating clamp for live working according to claim 1, characterized in that: In the line clamping state, the inner sides of the first clamping rod and the second clamping rod are in close contact with each other.

8. The portable insulating clamp for live working according to claim 1, characterized in that: The outsides of the first handle and the second handle are both provided with gripping patterns.

9. The portable insulating clamp for live working according to claim 1, characterized in that: The first handle is externally covered with a handle cover.

10. The portable insulating clamp for live working according to claim 1, characterized in that: The inner walls of the first slot and the second slot are both provided with anti-slip pads.

Citation Information

Patent Citations

  • Clamp equipment for disconnecting lead

    CN217182762U