Constant-temperature curing tunnel furnace
By setting up guard plates, open bottom and side doors, heat insulation plates, conveying chains and blower heating systems in a constant temperature curing tunnel furnace, the problems of oven thermal energy loss and glue flowability are solved, and efficient thermal energy utilization and glue filling quality control are achieved.
Patent Information
- Application Number
- CN202421837105.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the heat energy loss in the oven is relatively high, and the fluidity and quality of the glue during the filling process are difficult to guarantee.
A constant temperature curing tunnel furnace is designed. By setting a guard plate, a bottom open design and an open side door on the side wall of the abutment, a heat insulation plate and a conveyor chain are installed in the constant temperature cabin, and the temperature in the constant temperature cabin is maintained by using a blower and heating pipe, and the effective utilization of heat is achieved through the open constant temperature cabin door and lifting drive.
It effectively reduces heat energy loss, improves heat energy utilization, ensures the fluidity of glue in the stator and the adequacy of glue filling, and ensures the consistency of glue filling quality.
Smart Images

Figure CN223261424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue pouring equipment, in particular to a constant temperature curing tunnel furnace. Background Art
[0002] The motor stator needs to be glued during the production and assembly process. After glue filling, the motor stator has the advantages of waterproof, fast heat dissipation, dustproof and shockproof. The motor glue filling was initially done manually, and the process was relatively cumbersome and could not guarantee the consistency of the glued products. Therefore, glue filling automation has become an industry development trend. The glue-filled motor stator needs to be kept at a constant temperature in the oven to make the glue have good fluidity, thereby ensuring the quality and comprehensiveness of the glue filling and meeting the glue filling requirements of the product. How to effectively utilize the heat in the oven, reduce heat energy loss, and at the same time maintain the ambient temperature required for the glue to flow, therefore, a constant temperature curing tunnel furnace is needed. Utility Model Content
[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a constant temperature curing tunnel furnace to solve the problem of reducing heat energy loss in the oven in the prior art.
[0004] To achieve the above-mentioned and other related purposes, the present invention provides the following technical solutions:
[0005] A constant temperature curing tunnel furnace, comprising:
[0006] The base is a hollow base, the side walls of the base are provided with guard plates, the bottom of the base is open, and the bottom of the base is provided with supporting legs, and open side doors are provided at both ends of the base;
[0007] A constant temperature chamber is arranged on the upper side of the base, an insulation board is arranged at the bottom of the constant temperature chamber to separate the bottom of the constant temperature chamber from the base, a conveyor chain is arranged on the insulation board, a material plate is arranged on the conveyor chain, and a constant temperature component is arranged on the top of the constant temperature chamber to keep the temperature inside the constant temperature chamber constant.
[0008] To implement the above technical solution, protective plates are provided on the side walls of the base to improve the thermal insulation effect of the base. The bottom of the base is set to be open, and open side doors are provided at both ends of the base to maintain the ventilation effect inside the base. An insulation board is provided at the bottom of the constant temperature chamber to prevent the temperature inside the constant temperature chamber from being lost from the bottom of the constant temperature chamber. A conveyor chain is provided on the insulation board, and the stator after glue filling is conveyed to the constant temperature chamber for heating treatment by means of a material plate, so that the glue has better fluidity in the stator, thereby achieving sufficient glue filling of the stator, and the constant temperature component keeps the temperature inside the constant temperature chamber constant.
[0009] In one embodiment of the present invention, both ends of the constant temperature chamber are open, and constant temperature doors are arranged at both ends of the constant temperature chamber. A lifting drive member is provided on the upper side of the constant temperature chamber. The constant temperature door is provided at the movable end of the lifting drive member and moves up and down with the movable end of the lifting drive member to open or close the constant temperature chamber.
[0010] To implement the above technical solution, the thermostatic chamber is open at both ends, which can facilitate the conveyor chain to transport the stator after the glue filling process. The setting of the thermostatic chamber door can close the thermostatic chamber, thereby reducing the heat loss in the thermostatic chamber and improving the thermal energy utilization rate in the thermostatic chamber.
[0011] In one embodiment of the present invention, two groups of door stop plates are symmetrically provided on both sides of the constant temperature door, and the two groups of door stop plates are both right-angle plates. The constant temperature door slides with the two groups of door stop plates.
[0012] The above technical solution is implemented by symmetrically arranging two sets of door limit plates on both sides of the constant temperature cabin door, and the constant temperature cabin door and the two sets of door limit plates slide together. In this way, when the lifting drive component drives the constant temperature cabin door to move up and down, it can limit the lifting movement of the constant temperature cabin door, thereby ensuring the stability of the constant temperature cabin door.
[0013] In one embodiment of the present invention, a material belt driving component is provided on the lower side of the heat insulation board, a conveying frame is provided on both sides of the heat insulation board, a tensioning frame is provided between the two ends of the conveying chain and the conveying frame, a tensioning slider is slidably connected to the tensioning frame, a conveying gear supporting the conveying chain is provided on one side of the tensioning slider, and a tensioning drive assembly is provided on one side of the tensioning frame to adjust the position of the tensioning slider along the length direction of the tensioning frame.
[0014] To implement the above technical solution, the position of the conveying gear along the length direction of the tensioning frame can be adjusted through the tensioning slider slidably connected to the tensioning frame, thereby adjusting the tension of the conveyor chain to meet usage requirements.
[0015] In one embodiment of the present invention, the tensioning drive assembly includes a tensioning stud arranged on the tensioning frame along the length direction of the conveying frame, and the tensioning slider is provided at a movable end of the tensioning stud.
[0016] To implement the above technical solution, the tensioning stud is threadedly connected to the tensioning frame, which in turn drives the tensioning slider to adjust its position along the length direction of the conveyor frame, thereby adjusting the tensioning degree of the conveyor chain. A tensioning guide rail is provided on the tensioning frame, and the tensioning slider is slidably assembled on the tensioning guide rail. The tensioning guide rail is used to limit the moving direction and position of the tensioning slider.
[0017] In one embodiment of the present invention, the constant temperature component includes a temperature control cabin, an air inlet is configured at the bottom of the temperature control cabin, and air outlets are configured at both ends of the temperature control cabin. A blower is arranged inside the temperature control cabin and above the air inlet. The air inlet and the blower are provided with heating pipes. The blower discharges the airflow heated by the heating pipe at the air inlet from the air outlets at both ends of the temperature control cabin.
[0018] To implement the above technical solution, a blower is used to discharge the gas at the air inlet from the air outlets at both ends of the temperature control chamber. Under the action of the blower, the air flow velocity at the air outlet is fast enough, and the Coanda effect will not occur. The air flow at the air outlet can directly impact the surface of the glue-filled workpiece below. The heating tube can heat the gas at the air inlet end of the blower, so that the temperature of the gas discharged at the air outlet maintains the required temperature of the oven. The gas at the air inlet end of the blower is also the airflow from the inside of the oven. In this way, the air flow at the air inlet end and the air outlet forms a reflux state, so that the gas can maintain a better constant temperature state. The heating effect of the heating tube is better, so that the entire oven can maintain a better constant temperature state.
[0019] In one embodiment of the present invention, an air outlet compartment is arranged between the rear side of the air outlet and the temperature control compartment. The air outlet compartment is a right-angled trapezoidal air outlet compartment with an opening facing downward, and the oblique side of the air outlet compartment gradually slopes downward away from the temperature control compartment.
[0020] To implement the above technical solution, the hypotenuse of the right-angled trapezoidal air outlet cabin is gradually tilted downward away from the temperature control cabin, so that the airflow output by the blower can be blown directly to the surface of the glue-filled workpiece, ensuring the hot air's thermal drying effect on the glue-filled workpiece.
[0021] In one embodiment of the present invention, an air outlet channel is configured between the air outlet compartment and the temperature control compartment, and the air outlet channel is provided on a right-angled side of the air outlet compartment that is perpendicular to the air outlet direction of the air outlet.
[0022] By implementing the above technical solution, the air outlet channel can guide the gas in the temperature control chamber into the air outlet chamber, and discharge the heated gas from the air outlet chamber.
[0023] In one embodiment of the present invention, the constant temperature components are arranged in multiple groups along the length direction of the base platform in the constant temperature chamber.
[0024] By implementing the above technical solution and setting up multiple groups of constant temperature components, it can be ensured that the constant temperature chamber on the entire base can maintain a good constant temperature state.
[0025] As described above, a constant temperature curing tunnel furnace of the present invention has the following beneficial effects: by arranging a protective plate on the side wall of the base, the thermal insulation effect of the base can be improved; the bottom of the base is set to be open, and open side doors are set at both ends of the base to maintain the ventilation effect inside the base; by arranging a heat insulation board at the bottom of the constant temperature chamber, the temperature inside the constant temperature chamber can be prevented from being lost from the bottom of the constant temperature chamber; a conveyor chain is arranged on the heat insulation board, and the stator after glue filling is conveyed to the constant temperature chamber for heating treatment by using a material plate, so that the glue has better fluidity in the stator, and the stator is fully glued, and the constant temperature component keeps the temperature inside the constant temperature chamber constant. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Shown is a structural schematic diagram of a constant temperature curing tunnel furnace disclosed in an embodiment of the present utility model.
[0027] Figure 2 Display as Figure 1 A partial enlarged view of the figure marked A.
[0028] Figure 3 Shown is a schematic diagram of the conveyor frame structure of the constant temperature curing tunnel furnace disclosed in an embodiment of the present utility model.
[0029] Figure 4 Shown is a schematic diagram of the temperature control cabin structure of the constant temperature curing tunnel furnace disclosed in an embodiment of the present utility model.
[0030] Figure 5 Shown is a schematic diagram of the air inlet structure of the constant temperature curing tunnel furnace disclosed in an embodiment of the present utility model.
[0031] Component number description
[0032] 1. Base; 2. Guard plate; 3. Constant temperature chamber; 4. Insulation board; 5. Conveyor chain; 6. Material plate; 7. Constant temperature chamber door; 8. Lifting drive component; 9. Door limit plate; 10. Conveyor rack; 11. Tensioning rack; 12. Tensioning slider; 13. Conveyor gear; 14. Tensioning stud; 15. Temperature control chamber; 16. Air inlet; 17. Air outlet; 18. Blower; 19. Heating pipe; 20. Air outlet chamber. DETAILED DESCRIPTION
[0033] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. It should be noted that the following embodiments and features in the embodiments can be combined with each other unless there is a conflict.
[0034] See also Figures 1 to 5The utility model provides a constant temperature curing tunnel furnace, including a hollow base 1, a guard plate 2 is arranged on the side wall of the base 1, the bottom of the base 1 is open, and support legs are arranged at the bottom of the base 1, open side doors are arranged at both ends of the base 1, and a constant temperature chamber 3 is arranged on the upper side of the base 1. An insulation board 4 is arranged at the bottom of the constant temperature chamber 3 to separate the bottom of the constant temperature chamber 3 from the base 1, a conveyor chain 5 is arranged on the insulation board 4, and a material plate 6 is arranged on the conveyor chain 5. A constant temperature component is arranged on the top of the constant temperature chamber 3 to keep the internal temperature of the constant temperature chamber 3 constant.
[0035] By arranging a protective plate 2 on the side wall of the base 1, the thermal insulation effect of the base 1 can be improved. By setting the bottom of the base 1 to be open and arranging open side doors at both ends of the base 1, the ventilation effect inside the base 1 can be maintained. By arranging a heat insulation board 4 at the bottom of the constant temperature chamber 3, the temperature inside the constant temperature chamber 3 can be prevented from being lost from the bottom of the constant temperature chamber 3. A conveyor chain 5 is arranged on the heat insulation board 4, and the stator after glue filling is conveyed to the constant temperature chamber 3 for heating treatment by using a material plate 6, so that the glue has better fluidity in the stator, and the stator is fully glued. The constant temperature component keeps the temperature inside the constant temperature chamber 3 constant.
[0036] Both ends of the constant temperature chamber 3 are open, and constant temperature doors 7 are arranged at both ends of the constant temperature chamber 3. A lifting drive member 8 is provided on the upper side of the constant temperature chamber 3. The constant temperature door 7 is provided at the movable end of the lifting drive member 8 and moves up and down with the movable end of the lifting drive member 8 to open or close the constant temperature chamber 3. The open ends of the constant temperature chamber 3 can facilitate the conveying of the stator after the glue filling treatment by the conveyor chain 5. The setting of the constant temperature door 7 can close the constant temperature chamber 3, thereby reducing the loss of heat in the constant temperature chamber 3 and improving the utilization rate of heat energy in the constant temperature chamber 3.
[0037] Two groups of door limit plates 9 are symmetrically arranged on both sides of the constant temperature cabin door 7. Both groups of door limit plates 9 are right-angle plates. The constant temperature cabin door 3 slides with the two groups of door limit plates 9. By symmetrically arranging two groups of door limit plates 9 on both sides of the constant temperature cabin door 7, and slidingly cooperating with the two groups of door limit plates 9, when the lifting drive member 8 drives the constant temperature cabin door 7 to move up and down, it can limit the lifting movement of the constant temperature cabin door 7 and ensure the stability of the constant temperature cabin door 7.
[0038] A material belt driving component is set on the lower side of the insulation board 4, and a conveyor frame 10 is arranged on both sides of the insulation board 4. A tensioning frame 11 is arranged between the two ends of the conveyor chain 5 and the conveyor frame 10. A tensioning slider 12 is slidably connected to the tensioning frame 11, and a conveying gear 13 supporting the conveyor chain 5 is set on one side of the tensioning slider 12. A tensioning drive assembly is set on one side of the tensioning frame 11 to adjust the position of the tensioning slider 12 along the length direction of the tensioning frame 11. Through the tensioning slider 12 slidably connected to the tensioning frame 11, the position of the conveying gear 13 along the length direction of the tensioning frame 11 can be adjusted, thereby adjusting the tensioning degree of the conveyor chain 5 to meet usage requirements.
[0039] The tensioning drive assembly includes a tensioning stud 14 arranged on the tensioning frame 11 along the length direction of the conveyor frame 10, a tensioning slider 12 is arranged at the movable end of the tensioning stud 14, and the tensioning stud 14 is threadedly connected to the tensioning frame 11, thereby driving the tensioning slider 12 to adjust its position along the length direction of the conveyor frame 10, thereby adjusting the tensioning degree of the conveyor chain 5, a tensioning guide rail is provided on the tensioning frame 11, and the tensioning slider 12 is slidably assembled on the tensioning guide rail, and the tensioning guide rail is used to limit the moving direction and position of the tensioning slider 12.
[0040] The constant temperature component includes a temperature control cabin 15, an air inlet 16 is configured at the bottom of the temperature control cabin 15, and air outlets 17 are configured at both ends of the temperature control cabin 15. A blower 18 is arranged inside the temperature control cabin 15 and above the air inlet 16. A heating pipe 19 is configured between the air inlet 16 and the blower 18. The blower 18 discharges the airflow heated by the heating pipe 19 at the air inlet 16 from the air outlets 17 at both ends of the temperature control cabin 15.
[0041] The blower 18 is used to discharge the gas at the air inlet 16 from the air outlet 17 at both ends of the temperature control chamber 15. Under the action of the blower 18, the air flow velocity at the air outlet 17 is fast enough, and the Coanda effect will not occur. The air flow at the air outlet 17 can directly impact the surface of the glue-filled workpiece below. The heating tube 19 can heat the gas at the air inlet end of the blower 18, so that the temperature of the gas discharged from the air outlet 17 maintains the required temperature of the oven. The gas at the air inlet end of the blower 18 is also the airflow from the inside of the oven. In this way, the air flow at the air inlet end and the air outlet 17 forms a reflux state, so that the gas can maintain a better constant temperature state. The heating effect of the heating tube 19 is better, so that the whole oven can maintain a better constant temperature state.
[0042] An air outlet cabin 20 is arranged between the rear side of the air outlet 17 and the temperature control cabin 15. The air outlet cabin 20 is a right-angled trapezoidal air outlet cabin 20 with an opening facing downward. The hypotenuse of the air outlet cabin 20 gradually tilts downward in the direction away from the temperature control cabin 15. By gradually tilting the hypotenuse of the right-angled trapezoidal air outlet cabin 20 away from the temperature control cabin 15, the air flow output by the blower 18 can be blown directly onto the surface of the glue-filled workpiece, thereby ensuring the hot air drying effect on the glue-filled workpiece.
[0043] An air outlet channel is configured between the air outlet cabin 20 and the temperature control cabin 15. The air outlet channel is set at a right angle side of the air outlet cabin 20 that is perpendicular to the air outlet direction of the air outlet 17. The air outlet channel can guide the gas in the temperature control cabin 15 into the air outlet cabin 20 and discharge the heated gas from the air outlet cabin 20.
[0044] Multiple groups of thermostatic components are arranged in the thermostatic chamber 3 along the length direction of the base 1. Arranging multiple groups of thermostatic components can ensure that the thermostatic chamber 3 on the entire base 1 can maintain a good constant temperature state.
[0045] The utility model can improve the heat preservation effect of the base by arranging the guard plate on the side wall of the base; the bottom of the base is set as an open setting, and open side doors are arranged at both ends of the base, so as to maintain the ventilation effect in the base; by arranging the heat insulation board at the bottom of the constant temperature chamber, it can prevent the temperature in the constant temperature chamber from being lost from the bottom of the constant temperature chamber; a conveyor chain is arranged on the heat insulation board, and the stator after glue filling is conveyed to the constant temperature chamber for heating treatment by using the material plate, so that the glue has better fluidity in the stator, the glue filling of the stator is achieved, and the constant temperature component keeps the temperature inside the constant temperature chamber constant.
[0046] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Any equivalent modifications or variations made by persons skilled in the art without departing from the spirit and technical concepts disclosed herein shall be encompassed by the claims of the present invention.
Claims
1. A constant temperature curing tunnel furnace, characterized in that: include: The base is a hollow base, the side walls of the base are provided with guard plates, the bottom of the base is open, and the bottom of the base is provided with supporting legs, and open side doors are provided at both ends of the base; A constant temperature chamber is arranged on the upper side of the base, an insulation board is arranged at the bottom of the constant temperature chamber to separate the bottom of the constant temperature chamber from the base, a conveyor chain is arranged on the insulation board, a material plate is arranged on the conveyor chain, and a constant temperature component is arranged on the top of the constant temperature chamber to keep the temperature inside the constant temperature chamber constant.
2. The constant temperature curing tunnel furnace according to claim 1, characterized in that: Both ends of the constant temperature chamber are open, and constant temperature doors are arranged at both ends of the constant temperature chamber. A lifting drive member is provided on the upper side of the constant temperature chamber. The constant temperature door is provided at the movable end of the lifting drive member and moves up and down with the movable end of the lifting drive member to open or close the constant temperature chamber.
3. The constant temperature curing tunnel furnace according to claim 1, characterized in that: Two groups of door limiting plates are symmetrically arranged on both sides of the constant temperature door. Both groups of door limiting plates are right-angle plates. The constant temperature door is slidably matched with the two groups of door limiting plates.
4. The constant temperature curing tunnel furnace according to claim 1, characterized in that: A material belt driving component is provided on the lower side of the heat insulation board, and conveying frames are provided on both sides of the heat insulation board. A tensioning frame is provided between the two ends of the conveying chain and the conveying frame. A tensioning slider is slidably connected to the tensioning frame, and a conveying gear supporting the conveying chain is provided on one side of the tensioning slider. A tensioning driving assembly is provided on one side of the tensioning frame to adjust the position of the tensioning slider along the length direction of the tensioning frame.
5. The constant temperature curing tunnel furnace according to claim 4, characterized in that: The tensioning drive assembly includes a tensioning stud arranged on the tensioning frame along the length direction of the conveying frame, and the tensioning slider is arranged at the movable end of the tensioning stud.
6. The constant temperature curing tunnel furnace according to claim 1, characterized in that: The constant temperature component includes a temperature control cabin, an air inlet is configured at the bottom of the temperature control cabin, and air outlets are configured at both ends of the temperature control cabin. A blower is arranged inside the temperature control cabin and above the air inlet. The air inlet and the blower are provided with heating pipes. The blower discharges the airflow heated by the heating pipe at the air inlet from the air outlets at both ends of the temperature control cabin.
7. The constant temperature curing tunnel furnace according to claim 6, characterized in that: An air outlet cabin is arranged between the rear side of the air outlet and the temperature control cabin. The air outlet cabin is a right-angled trapezoidal air outlet cabin with an opening facing downward, and the oblique side of the air outlet cabin gradually tilts downward in a direction away from the temperature control cabin.
8. The constant temperature curing tunnel furnace according to claim 7, characterized in that: An air outlet channel is configured between the air outlet cabin and the temperature control cabin, and the air outlet channel is arranged on a right-angled side of the air outlet cabin that is perpendicular to the air outlet direction of the air outlet.
9. The constant temperature curing tunnel furnace according to claim 1, characterized in that: The constant temperature components are arranged in multiple groups along the length direction of the base platform in the constant temperature chamber.