Visual reaction kettle capable of automatically adjusting glue viscosity

By designing the cleaning mechanism and stirring mechanism of the visual reactor, the adhesion problem of online viscometer is solved, and the automatic adjustment and precise control of glue viscosity is achieved to meet the needs of industrial applications.

CN223263809UActive Publication Date: 2025-08-26HUBEI LIWANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422567253.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

During the working process, the glue adheres to its surface, affecting the detection accuracy and resulting in inaccurate glue viscosity control.

Method used

A visual reactor that can automatically adjust the viscosity of the glue is designed, including the main body of the reactor, cleaning mechanism, online viscometer, electric push rod and protective cover and other components. The online viscometer is removed from the electric push rod for easy cleaning and maintenance, and the mixing mechanism and display screen can achieve automatic adjustment of glue viscosity.

Benefits of technology

It realizes convenient cleaning and maintenance of online viscometers, improves detection accuracy, ensures accurate control of glue viscosity, and meets industrial production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a visual reaction kettle capable of automatically adjusting glue viscosity, and relates to the technical field of reaction kettles. The reaction kettle comprises a reaction kettle main body and a cleaning mechanism, the cleaning mechanism is arranged below one end of the reaction kettle main body and comprises an accessory box arranged below one end of the reaction kettle main body, an electric push rod is arranged in the accessory box, and a sealing plate is arranged at the output end of the electric push rod. An online viscometer is arranged at the end, away from the electric push rod, of the sealing plate, and a protective cover is hinged to the upper portion in the accessory box. Through the arrangement of the reaction kettle main body, the cleaning mechanism, the accessory box, the online viscometer, the sealing plate, the electric push rod, the protective cover, the clamping block, the movable groove, the spring and the adjusting block, the clamping block can be moved out from the interior of the accessory box by pulling the adjusting block, and the protective cover can be opened; and then the online viscometer can be moved out of the reaction kettle main body by utilizing the electric push rod, so that the online viscometer can be conveniently cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a visual reactor capable of automatically adjusting the viscosity of glue. Background Art

[0002] Glue is an intermediate connecting two materials, often in the form of a water-based solution. With socioeconomic development and rising industrialization, glue has become ubiquitous across a wide range of industries, including CCL (copper clad laminate) and PCB (printed circuit board) production, as well as in the food, cosmetics, and chemical industries. Traditional glue is produced by manually adding a fixed adhesive and water to a reactor and stirring them. This creates an uncontrollable viscosity, and either a thin or thick viscosity in the reactor is detrimental to subsequent use. Therefore, a visual reactor with automatic viscosity adjustment is needed.

[0003] Regarding the above-mentioned related technologies, the applicant believes that when the device is working, the viscosity of the glue inside the reactor is detected by an online viscometer, and then displayed on a display screen. The staff can then control the viscosity of the glue inside the reactor by adding materials. However, when the online viscometer is working, the glue will adhere to its surface, thereby affecting the subsequent detection accuracy. Utility Model Content

[0004] The purpose of the utility model is to provide a visual reactor that can automatically adjust the viscosity of glue, so as to solve the problem in the above background technology that glue will adhere to the surface of the online viscometer when it is working, thereby affecting the subsequent detection accuracy.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a visual reactor that can automatically adjust the viscosity of glue, comprising a reactor body and a cleaning mechanism, wherein the cleaning mechanism is arranged below one end of the reactor body, and the cleaning mechanism comprises an accessory box arranged below one end of the reactor body, an electric push rod is arranged inside the accessory box, a sealing plate is provided at the output end of the electric push rod, an online viscometer is provided at the end of the sealing plate away from the electric push rod, a protective cover is hinged at the upper part of the interior of the accessory box, a movable groove is provided inside the protective cover, a spring is provided inside the movable groove, an adjusting block is provided at the end of the spring close to the reactor body, and a clamping block is provided at the end of the adjusting block away from the spring.

[0006] By adopting the above technical solution, the card block can be removed from the accessory box by pulling the adjustment block, the protective cover can be opened, and then the online viscometer can be removed from the reactor body by using the electric push rod, so that the online viscometer can be easily cleaned.

[0007] Preferably, a box cover is provided at the top of the reactor body, and a handle is provided at the top of the box cover.

[0008] By adopting the above technical solution, it is convenient to protect the interior of the reactor body.

[0009] Preferably, a material storage box is provided above one end of the reactor body away from the accessory box, and a water tank is provided above one end of the reactor body close to the accessory box.

[0010] By adopting the above technical solution, the fixed rubber material and water in the storage box and the water tank can be discharged into the interior of the reactor body.

[0011] Preferably, a discharge pipe is provided through the lower part of the reactor body near the storage box, and a control valve is provided on the outside of the discharge pipe.

[0012] By adopting the above technical solution, the glue can be discharged from the reactor body by opening the discharge pipe.

[0013] Preferably, support legs are evenly arranged around the bottom end of the reactor body, and the bottom ends of the support legs are each provided with a frosting pad.

[0014] By adopting the above technical solution, the stability of the reactor body during operation can be improved.

[0015] Preferably, a visual window is provided above one side of the reactor body, and a display screen is provided below the side of the reactor body close to the visual window.

[0016] By adopting the above technical solution, it is convenient for staff to observe the interior of the reactor body.

[0017] Preferably, a stirring mechanism is provided at the bottom end of the reactor body, and the stirring mechanism comprises a driving motor provided at the middle part of the bottom end of the reactor body, and a stirring rod is provided at the output end of the driving motor.

[0018] By adopting the above technical solution, the driving motor is used to drive the stirring rod to rotate, so that the material inside the reactor body can be stirred, thereby facilitating the processing of the glue.

[0019] Preferably, a fixing mechanism is provided at one end of the sealing plate, and the fixing mechanism includes a mounting seat provided at one end of the sealing plate close to the electric push rod, the outside of the mounting seat is evenly provided with external threads, the outside of the electric push rod is provided with a stop block, and the outside of the electric push rod is slidingly provided with a fixing sleeve, and the inside of the fixing sleeve is provided with a thread groove that matches the external thread.

[0020] By adopting the above technical solution, the fixing sleeve can be removed from the outside of the mounting seat by rotating the fixing sleeve, which can facilitate the removal of the mounting seat from the electric push rod and the removal of the online viscometer for maintenance and replacement.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The reactor body, cleaning mechanism, accessory box, online viscometer, sealing plate, electric push rod, protective cover, card block, movable slot, spring and adjustment block are provided. The card block can be removed from the accessory box by pulling the adjustment block, and the protective cover can be opened. Then, the online viscometer can be removed from the reactor body by using the electric push rod, so that the online viscometer can be easily cleaned.

[0023] 2. By providing a fixing mechanism, a mounting seat, a fixing sleeve, an external thread and a stopper, the fixing sleeve can be removed from the outside of the mounting seat by rotating the fixing sleeve, so that the mounting seat can be easily removed from the electric push rod, and the online viscometer can be easily removed for maintenance and replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the overall front view structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of the accessory box of the utility model;

[0027] Figure 4 For this utility model Figure 3 The enlarged structural diagram at B in the middle;

[0028] Figure 5 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0029] In the figure: 1. Box cover; 2. Storage box; 3. Reactor body; 4. Discharge pipe; 5. Support leg; 6. Display screen; 7. Visual window; 8. Stirring mechanism; 801. Stirring rod; 802. Drive motor; 9. Cleaning mechanism; 901. Accessory box; 902. Online viscometer; 903. Sealing plate; 904. Electric push rod; 905. Protective cover; 906. Block; 907. Movable groove; 908. Spring; 909. Adjustment block; 10. Water tank; 11. Fixing mechanism; 1101. Mounting seat; 1102. Fixing sleeve; 1103. External thread; 1104. Stop block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example 1

[0032] See also Figures 1 to 5 , this embodiment provides a technical solution: a visual reactor that can automatically adjust the viscosity of glue, including a reactor body 3 and a cleaning mechanism 9, the cleaning mechanism 9 is arranged below one end of the reactor body 3, the cleaning mechanism 9 includes an accessory box 901 fixedly connected to the bottom of one end of the reactor body 3, which can conveniently protect the internal accessories, the interior of the accessory box 901 is fixedly connected to an electric push rod 904, the output end of the electric push rod 904 is provided with a sealing plate 903, the end of the sealing plate 903 close to the reactor body 3 is provided with a sealing gasket, which can improve the sealing performance of the interior of the reactor body 3, the end of the sealing plate 903 away from the electric push rod 904 is fixedly connected to an online viscometer 902, and the online viscometer 902 is used to clean the interior of the reactor body 3. 02 can detect the viscosity of the glue inside the reactor body 3. A protective cover 905 is hinged on the upper part of the accessory box 901. A movable groove 907 is provided inside the protective cover 905. A spring 908 is fixedly connected to the movable groove 907. An adjusting block 909 is fixedly connected to the end of the spring 908 close to the reactor body 3. A clamping block 906 is fixedly connected to the end of the adjusting block 909 away from the spring 908. The clamping block 906 can be removed from the inside of the accessory box 901 by pulling the adjusting block 909, and the protective cover 905 can be opened. Then the online viscometer 902 can be removed from the inside of the reactor body 3 by using the electric push rod 904, so that the staff can clean the online viscometer 902 conveniently.

[0033] Example 2

[0034] The top of the reactor body 3 is hinged with a box cover 1, which is convenient for protecting the interior of the reactor body 3. The top of the box cover 1 is fixedly connected to a handle. A storage box 2 is fixedly connected to the top of the reactor body 3 away from the end of the accessory box 901. A water tank 10 is fixedly connected to the top of the reactor body 3 close to the end of the accessory box 901. The interiors of the storage box 2 and the water tank 10 are penetrated by a discharge pipe, which is inserted into the interior of the reactor body 3. A control valve is provided on the discharge pipe. By using a switch to open the control valve on the discharge pipe inside the storage box 2 and the water tank 10, the fixed rubber and water can be discharged into the interior of the reactor body 3. A discharge pipe 4 is provided at the bottom of the reactor body 3 near the side of the storage box 2. A control valve is provided on the outside of the discharge pipe 4. The glue can be discharged from the reactor body 3 by opening the discharge pipe 4. Support legs 5 are evenly and fixedly connected around the bottom end of the reactor body 3. The bottom ends of the support legs 5 are fixedly connected to frosted pads, which can improve the stability of the reactor body 3 during operation; a visual window 7 is provided above one side of the reactor body 3, which can facilitate the staff to observe the inside of the reactor body 3. A display screen 6 is provided below the reactor body 3 near the side of the visual window 7 to facilitate the display of the viscosity of the glue test.

[0035] Example 3

[0036] A stirring mechanism 8 is provided at the bottom end of the reactor body 3. The stirring mechanism 8 includes a driving motor 802 fixedly connected to the middle part of the bottom end of the reactor body 3. The output end of the driving motor 802 is fixedly connected to a stirring rod 801. The driving motor 802 drives the stirring rod 801 to rotate, which can stir the material inside the reactor body 3, thereby facilitating the processing of the glue.

[0037] Example 4

[0038] A fixing mechanism 11 is provided at one end of the sealing plate 903, and the fixing mechanism 11 includes a mounting seat 1101 fixedly connected to one end of the sealing plate 903 near the electric push rod 904, and the mounting seat 1101 can provide bearing capacity. The outside of the mounting seat 1101 is evenly fixedly connected with an external thread 1103, and the outside of the electric push rod 904 is fixedly connected with a stop block 1104. The outside of the electric push rod 904 is slidingly provided with a fixing sleeve 1102, and the inside of the fixing sleeve 1102 is provided with a thread groove that matches the external thread 1103. The fixing sleeve 1102 can be removed from the outside of the mounting seat 1101 by rotating the fixing sleeve 1102, which can facilitate the removal of the mounting seat 1101 from the electric push rod 904, and the online viscometer 902 can be conveniently removed for maintenance and replacement.

[0039] Working principle: First, use the switch to open the control valves on the discharge pipes inside the storage box 2 and the water tank 10, so that the fixed glue and water can be discharged into the reactor body 3. Then, use the driving motor 802 to drive the stirring rod 801 to rotate, so as to stir the materials, thereby facilitating the processing of the glue. After the glue stirring is completed, the viscosity of the glue inside the reactor body 3 can be tested by using the online viscometer 902. The test results are displayed on the display screen 6. When the viscosity of the glue needs to be adjusted, the control valves on the discharge pipes inside the storage box 2 and the water tank 10 are opened again, and the fixed glue and water can be added into the reactor body 3, thereby controlling the viscosity of the glue inside the reactor body 3.

[0040] Secondly, after the glue processing is completed, the glue can be discharged from the reactor body 3 by opening the discharge pipe 4. After the glue is discharged, the block 906 can be removed from the accessory box 901 by pulling the adjustment block 909, and the protective cover 905 can be opened. Then, the electric push rod 904 can be used to remove the online viscometer 902 from the reactor body 3, so that the staff can easily clean the online viscometer 902.

[0041] Finally, when the online viscometer 902 fails, the fixing sleeve 1102 can be removed from the outside of the mounting base 1101 by rotating the fixing sleeve 1102, which can facilitate the removal of the mounting base 1101 from the electric push rod 904, and the online viscometer 902 can be easily removed for maintenance and replacement.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A visual reactor capable of automatically adjusting glue viscosity, characterized by: include: Reactor body (3); A cleaning mechanism (9) is provided below one end of the reactor body (3). The cleaning mechanism (9) comprises an accessory box (901) provided below one end of the reactor body (3). An electric push rod (904) is provided inside the accessory box (901). A sealing plate (903) is provided at the output end of the electric push rod (904). An online viscometer (902) is provided at the end of the sealing plate (903) away from the electric push rod (904). A protective cover (905) is hingedly connected to the upper part of the interior of the accessory box (901). A movable groove (907) is provided inside the protective cover (905). A spring (908) is provided inside the movable groove (907). An adjusting block (909) is provided at one end of the spring (908) close to the reactor body (3). A clamping block (906) is provided at one end of the adjusting block (909) away from the spring (908).

2. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: The top of the reactor body (3) is provided with a box cover (1), and the top of the box cover (1) is provided with a handle.

3. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: A material storage box (2) is provided above one end of the reactor body (3) away from the accessory box (901), and a water tank (10) is provided above one end of the reactor body (3) close to the accessory box (901).

4. The visual reactor capable of automatically adjusting glue viscosity according to claim 3, characterized in that: A discharge pipe (4) is provided through the lower portion of the reactor body (3) near the storage box (2), and a control valve is provided on the outside of the discharge pipe (4).

5. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: Support legs (5) are evenly arranged around the bottom of the reactor body (3), and the bottom ends of the support legs (5) are all provided with a grinding pad.

6. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: A visual window (7) is provided above one side of the reactor body (3), and a display screen (6) is provided below the side of the reactor body (3) close to the visual window (7).

7. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: A stirring mechanism (8) is provided at the bottom end of the reactor body (3), and the stirring mechanism (8) comprises a driving motor (802) provided at the middle portion of the bottom end of the reactor body (3), and a stirring rod (801) is provided at the output end of the driving motor (802).

8. The visual reactor capable of automatically adjusting glue viscosity according to claim 1, characterized in that: A fixing mechanism (11) is provided at one end of the sealing plate (903), and the fixing mechanism (11) includes a mounting seat (1101) provided at one end of the sealing plate (903) close to the electric push rod (904), the outside of the mounting seat (1101) is evenly provided with external threads (1103), the outside of the electric push rod (904) is provided with a stopper (1104), and the outside of the electric push rod (904) is slidably provided with a fixing sleeve (1102), and the inside of the fixing sleeve (1102) is provided with a thread groove that matches the external thread (1103).