Water separator for disassembling waste battery
Through the water separator controlled by the lifting mechanism and the liquid level sensor, the problem of inconvenient separation between metal and plastic in the disassembly of waste batteries is solved, convenient metal and plastic removal is achieved, and material removal efficiency is improved.
Patent Information
- Application Number
- CN202422456849.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the disassembly of existing waste batteries, it is difficult to efficiently separate metal and plastic, especially metal is difficult to remove from water, resulting in inconvenient material removal.
A water separator including a lifting mechanism and a reservoir is designed. Using the principle of communicator and liquid level sensor, the separation and convenient removal of metal and plastics are achieved by controlling the lifting and lowering of the separation tank and the return of liquid, and the metal is assisted in the removal of metal by using hydraulic telescopic rods and frame mesh panel structure.
The efficient separation of metal and plastic is achieved, which is easy to remove through the cutting tray, and the metal is easy to clear the water in the separation tank through the lifting mechanism and mesh structure, which improves the material removal efficiency.
Smart Images

Figure CN223263992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of waste battery recycling equipment, in particular to a water separator for disassembling waste batteries. Background Art
[0002] A water separator utilizes the different buoyancy characteristics of different substances in water, and puts different substances into water to present different height distributions in the water, thereby separating the different substances. In the dismantling of waste batteries, a water separator is needed to separate the plastic and metal produced after the waste batteries are crushed. However, since metal is heavy, it often sinks to the bottom of the water, making it difficult to salvage and inconvenient to retrieve. Therefore, it is particularly necessary to develop a water separator for waste battery dismantling that is easy to retrieve. Summary of the Invention
[0003] The purpose of the utility model is to provide a water separator for dismantling waste batteries, which has the advantage of being easy to take out materials.
[0004] The technical solutions adopted are as follows:
[0005] A water separator for dismantling waste batteries comprises a base, a lifting mechanism and a water reservoir are provided on the base, a separation pool is provided at the upper end of the lifting mechanism, a hose connected to the water reservoir is provided at the lower end of the separation pool, a water inlet pipe is provided at the upper end of the water reservoir, a discharge tray is provided on the side of the upper end of the separation pool, a drain pipe is provided at the lower end of the discharge tray, a filter is provided at the upper end of the drain pipe, and a return pipe is provided at the lower end of the drain pipe.
[0006] Preferably, the lifting mechanism includes a column, a slider is vertically slidably provided on the column, the slider is connected to a beam, the separation tank is fixedly provided on the beam, two telescopic mechanisms are vertically provided on the side of the column, and the upper end of the telescopic mechanism is fixedly connected to the slider.
[0007] Preferably, the telescopic mechanism is a hydraulic telescopic rod.
[0008] Preferably, the bottom surface of the discharge tray extends obliquely, and the drain pipe is at the lowest end of the discharge tray.
[0009] Preferably, a liquid level sensor is provided at the upper end of the water reservoir.
[0010] Preferably, a frame is vertically slidably provided in the separation tank, a mesh plate is provided in the frame, and a plurality of pull rods are vertically provided on the frame, and the upper ends of the pull rods extend above the separation tank.
[0011] Compared with the existing technology, the beneficial effects are:
[0012] 1. The utility model utilizes the difference in buoyancy of plastic and metal in waste batteries in water to separate the metal from the plastic. The fragments of the waste batteries are put into a separation tank, the plastic floats on the water surface, and the metal sinks to the bottom of the separation tank. When the plastic is taken out, the lifting mechanism controls the separation tank to be lowered. According to the principle of communicating vessels, the liquid level of the separation tank is the same as that of the water reservoir. Therefore, the water at the upper end of the separation tank overflows to the discharge tray, and the plastic enters the discharge tray along with the water, which is convenient for taking out the material. When the metal at the bottom of the separation tank needs to be taken out, the lifting mechanism controls the separation tank to be raised, and the liquid in the separation tank flows back to the water reservoir, and the water in the separation tank is emptied, which is convenient for taking out the metal.
[0013] 2. In the utility model, a frame is provided in the separation tank for vertical sliding, and a mesh plate is provided in the frame. The metal on the bottom of the separation tank can be easily taken out by moving the frame and the mesh plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural diagram of a water separator for dismantling waste batteries.
[0015] Figure 2 This is a schematic diagram of the metal unloading state of a water separator for dismantling waste batteries in the utility model.
[0016] Figure 3 This is a schematic diagram of the plastic unloading state of a water separator for dismantling waste batteries in the utility model.
[0017] Figure 4 yes Figure 3 Schematic diagram of the structure at point A.
[0018] In the figure: 1. Base; 2. Water reservoir; 3. Separation tank; 4. Column; 5. Slider; 6. Beam; 7. Telescopic mechanism; 8. Hose; 9. Water inlet pipe; 10. Liquid level sensor; 11. Filter; 12. Discharge tray; 13. Drain pipe; 14. Return pipe; 15. Frame; 16. Mesh plate; 17. Pull rod. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to specific embodiments. Figures 1 to 4 As shown:
[0020] Example 1: A water separator for dismantling waste batteries includes a base 1, on which a lifting mechanism and a water reservoir 2 are provided. A separation tank 3 is provided at the upper end of the lifting mechanism, and a hose 8 connected to the water reservoir 2 is provided at the lower end of the separation tank 3. The water reservoir 2 and the separation tank 3 are connected by the hose 8. According to the principle of communicating vessels, the liquid levels in the water reservoir 2 and the separator are the same.
[0021] A water inlet pipe 9 is provided at the upper end of the water reservoir 2, and the water inlet pipe 9 adds water to the water reservoir 2. A discharge tray 12 is provided on the side of the upper end of the separation tank 3, and a drain pipe 13 is provided at the lower end of the discharge tray 12. A filter screen 11 is provided at the upper end of the drain pipe 13, and a return pipe 14 is provided at the lower end of the drain pipe 13.
[0022] When separating metal and plastic, the fragments of used batteries are put into the separation tank 3. The plastic floats on the water surface and the metal sinks to the bottom of the separation tank 3. When taking out the plastic, the lifting mechanism controls the separation tank 3 to be lowered. The water at the upper end of the separation tank 3 overflows to the discharge tray 12. The plastic enters the discharge tray 12 along with the water, which is convenient for taking out the material. When the metal at the bottom of the separation tank 3 needs to be taken out, the lifting mechanism controls the separation tank 3 to be raised. The liquid in the separation tank 3 flows back to the water reservoir 2, and the water in the separation tank 3 is emptied to facilitate the removal of the metal.
[0023] Example 2: A water separator for dismantling waste batteries, comprising a base 1, on which a lifting mechanism and a water reservoir 2 are provided, a separation tank 3 is provided at the upper end of the lifting mechanism, the lifting mechanism comprising a column 4, a slider 5 is vertically slidably provided on the column 4, the slider 5 is connected to a crossbeam 6, the separation tank 3 is fixedly provided on the crossbeam 6, two telescopic mechanisms 7 are vertically provided on the side of the column 4, the upper end of the telescopic mechanism 7 is fixedly connected to the slider 5, and the telescopic mechanism 7 is a hydraulic telescopic rod.
[0024] A hose 8 connected to the water reservoir 2 is provided at the lower end of the separation tank 3. The water reservoir 2 and the separation tank 3 are connected by the hose 8. According to the principle of communicating vessels, the liquid levels in the water reservoir 2 and the separator are the same.
[0025] A water inlet pipe 9 is provided at the upper end of the water reservoir 2, and the water inlet pipe 9 adds water to the water reservoir 2. A liquid level sensor 10 is provided at the upper end of the water reservoir 2, and the liquid level sensor 10 monitors the water level of the water reservoir 2, making it convenient to add water to the water reservoir 2.
[0026] A discharge tray 12 is provided on the side of the upper end of the separation tank 3, a drain pipe 13 is provided at the lower end of the discharge tray 12, a filter screen 11 is provided at the upper end of the drain pipe 13, and a return pipe 14 is provided at the lower end of the drain pipe 13. The bottom surface of the discharge tray 12 extends obliquely, and the drain pipe 13 is the lowest end of the discharge tray 12. A frame 15 is vertically slidably provided in the separation tank 3, and a mesh plate 16 is provided in the frame 15. A plurality of pull rods 17 are vertically provided on the frame 15, and the upper end of the pull rod 17 extends to the top of the separation tank 3. The metal at the bottom of the separation tank 3 can be easily removed by moving the frame 15 and the mesh plate 16.
[0027] The specific working process is as follows: when separating metal and plastic, the fragments of waste batteries are put into the separation tank 3, the plastic floats on the water surface, and the metal sinks to the bottom of the separation tank 3. When taking out the plastic, the lifting mechanism controls the separation tank 3 to be lowered, and the water at the upper end of the separation tank 3 overflows to the discharge tray 12. The plastic enters the discharge tray 12 along with the water, which is convenient for taking out the material. When the metal at the bottom of the separation tank 3 needs to be taken out, the lifting mechanism controls the separation tank 3 to be raised, and the liquid in the separation tank 3 flows back to the water reservoir 2, and the water in the separation tank 3 is emptied. The pull rod 17 is pulled, so that the frame 15 and the mesh plate 16 drive the metal to rise, thereby facilitating the removal of the metal that has sunk to the bottom of the separation tank 3.
[0028] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A water separator for dismantling waste batteries, characterized by: The invention comprises a base (1), a lifting mechanism and a water reservoir (2) are provided on the base (1), a separation pool (3) is provided at the upper end of the lifting mechanism, a hose (8) connected to the water reservoir (2) is provided at the lower end of the separation pool (3), a water inlet pipe (9) is provided at the upper end of the water reservoir (2), a material tray (12) is provided on the side of the upper end of the separation pool (3), a drainage pipe (13) is provided at the lower end of the material tray (12), a filter screen (11) is provided at the upper end of the drainage pipe (13), and a return pipe (14) is provided at the lower end of the drainage pipe (13).
2. The water separator for dismantling waste batteries according to claim 1, characterized in that: The lifting mechanism includes a column (4), a slider (5) is vertically slidably provided on the column (4), the slider (5) is connected to a crossbeam (6), the separation tank (3) is fixedly provided on the crossbeam (6), and two telescopic mechanisms (7) are vertically provided on the side of the column (4), and the upper end of the telescopic mechanism (7) is fixedly connected to the slider (5).
3. A water separator for dismantling waste batteries as claimed in claim 2, characterized in that: The telescopic mechanism (7) is a hydraulic telescopic rod.
4. The water separator for dismantling waste batteries according to claim 1, characterized in that: The bottom surface of the discharge tray (12) extends obliquely, and the drain pipe (13) is at the lowest end of the discharge tray (12).
5. The water separator for dismantling waste batteries according to claim 1, characterized in that: A liquid level sensor (10) is provided at the upper end of the water reservoir (2).
6. The water separator for dismantling waste batteries according to claim 1, characterized in that: A frame (15) is vertically slidably provided in the separation tank (3), a mesh plate (16) is provided in the frame (15), and a plurality of pull rods (17) are vertically provided in the frame (15), and the upper ends of the pull rods (17) extend above the separation tank (3).