Shell cleaning device for speed reducer production
By designing a cleaning device that combines the purge tube and fixture, the problem of incomplete cleaning of the reducer housing is solved, and efficient cleaning effect without blind spots is achieved.
Patent Information
- Application Number
- CN202421931216.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the prior art, the reducer housing is not thoroughly cleaned, and the high-pressure airflow coverage is not comprehensive enough during blowing, resulting in poor cleaning effect.
A cleaning device including a purge tube and a clamp is designed. The purge tube rotates and drives the nozzle to swing back and forth, the clamp slides along the central axis, and moves with the reducer housing to achieve high-pressure airflow without blind spots.
The reduction gearbox housing is cleaned without dead corners to ensure that the dust and debris are completely removed and the cleaning effect is improved.
Smart Images

Figure CN223264418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer production equipment, in particular to a shell cleaning device for reducer production. Background Art
[0002] The reducer housing is used to carry the transmission gear of the shaft inside the reducer. It is an important component of the reducer. The processing of the reducer housing involves cutting and deburring. After the above processes, dust and debris will remain inside and on the surface of the reducer. In order to facilitate the subsequent assembly process, the dust and debris on the reducer housing need to be cleaned.
[0003] In the prior art, in order to save manpower, the reducer housing is generally cleaned by blowing and rinsing. However, during blowing and rinsing, the high-pressure airflow blown from the blowing and rinsing nozzle to the reducer housing does not cover the reducer housing completely, and there is also the problem that the cleaning effect is not thorough enough.
[0004] In view of the above problems, the present invention makes improvements. Utility Model Content
[0005] The utility model provides a housing cleaning device for reducer production, which solves the above-mentioned problems existing in the prior art during use.
[0006] The technical solution of the present utility model is achieved as follows:
[0007] A shell cleaning device for reducer production includes a frame, on which a ring-shaped purge pipe is rotatably provided and is transmission-connected to a first driving source provided on the frame. The purge pipe is driven by the first driving source to rotate along the center of the purge pipe. A plurality of purge nozzles are connected to the inner side surface of the purge pipe, which are arranged in a ring array along the center of the purge pipe and are connected to the inside of the purge pipe. The ports of the purge nozzles face the central axis of the purge pipe. A clamp is slidably provided on the frame and is transmission-connected to a second driving source provided on the frame. The clamp is driven by the second driving source to slide through the purge pipe in a direction parallel to the central axis of the purge pipe.
[0008] Preferably, a support ring is fixedly provided on the frame, and a mounting ring groove matching the purge pipe is provided on the inner wall of the support ring. The purge pipe is arranged in the mounting ring groove, and a first sliding groove and a second sliding groove symmetrical along the center of the support ring are provided on the bottom of the mounting ring groove. A connecting pipe and a transmission rod symmetrical along the center of the purge pipe are connected to the outer side surface of the purge pipe, and the connecting pipe is connected to the inside of the purge pipe and passes through the first sliding groove. The first driving source is a cylinder hinged to the frame, and the transmission rod is hinged to the output shaft of the cylinder through the second sliding groove.
[0009] Preferably, the clamp includes a first support plate, a second support plate and a sliding plate arranged parallel to each other, the first support plate and the second support plate are connected by at least two connecting rods, the sliding plate is passed through the connecting rod, a locking rod is hinged on the first support plate, a locking groove matching the locking rod is provided on the sliding plate, the locking rod can be inserted into the locking groove and a locking nut is threaded on the locking rod.
[0010] Preferably, the frame is provided with two linear slide rails which are respectively located on one side of the first support plate and the second support plate and pass through the purge pipe. The first support plate and the second support plate are each connected with a rotating shaft, and the two rotating shafts are respectively provided on the sliding seats of the two linear slide rails. The second driving source is a synchronous belt connected to the motor transmission provided on the frame, and the sliding seat of the linear slide rail is fixedly connected to the synchronous belt.
[0011] Preferably, the frame is provided with a rack located below the moving path of the rotating shaft, the rotating shaft is fixedly connected with a gear that can move with the rotating shaft and engage with the rack, and the rotating shaft is rotatably provided on the sliding seat of the linear slide rail.
[0012] Preferably, a ball bearing is connected to the rotating shaft, and a placement groove matching the ball bearing is provided on the sliding seat of the linear slide rail, and the ball bearing is placed in the placement groove.
[0013] Preferably, the purging nozzle is inclined in a direction opposite to the moving direction of the clamp.
[0014] To sum up, the beneficial effect of the present invention is that the reducer housing is cleaned by blowing a high-pressure airflow through the cleaning nozzle to the reducer housing fixed on the fixture and moving with the fixture through the cleaning pipe. During the cleaning process, the cleaning pipe repeatedly rotates to drive the cleaning nozzle to swing back and forth, and cooperates with the movement of the reducer housing, so that the high-pressure airflow blown to the reducer housing can cover the reducer housing without dead angles, thereby achieving a more thorough cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 for Figure 1 A magnified schematic diagram of point A in the middle;
[0018] Figure 3 This is a structural diagram of the utility model from another perspective;
[0019] Figure 4 This is a schematic structural diagram of the purge pipe and support ring in the utility model;
[0020] Figure 5 It is a structural diagram of the clamp in the present utility model.
[0021] In the figure: 1. Frame; 2. Purge pipe; 21. Purge nozzle; 22. Connecting pipe; 23. Transmission rod; 3. Clamp; 31. First support plate; 32. Second support plate; 33. Sliding plate; 331. Locking groove; 34. Connecting rod; 35. Locking rod; 36. Locking nut; 37. Rotating shaft; 38. Gear; 39. Ball bearing; 4. Support ring; 41. Mounting ring groove; 42. First sliding groove; 43. Second sliding groove; 5. Cylinder; 6. Linear slide; 61. Placement groove; 7. Synchronous belt; 8. Rack. DETAILED DESCRIPTION
[0022] The following is a combination of the appended examples of the present invention Figure 1-5 , clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0023] As shown in the figure, a shell cleaning device for reducer production includes a frame 1, on which a ring-shaped purge pipe 2 is rotatably provided and is transmission-connected to a first driving source provided on the frame 1. The purge pipe 2 is driven by the first driving source to rotate along the center of the purge pipe 2. The inner side surface of the purge pipe 2 is connected to a plurality of purge nozzles 21 arranged along the center ring array of the purge pipe 2 and connected to the inside of the purge pipe 2. The ports of the purge nozzles 21 face the central axis of the purge pipe 2. A clamp 3 transmission-connected to a second driving source provided on the frame 1 is slidingly provided on the frame 1. The clamp 3 is driven by the second driving source to slide through the purge pipe 2 in a direction parallel to the central axis of the purge pipe 2.
[0024] Specifically, the purge pipe 2 is rotatably arranged on the frame 1 and is transmission-connected to the first driving source: a supporting ring 4 is fixedly arranged on the frame 1, and a mounting ring groove 41 matching the purge pipe 2 is opened on the inner wall of the supporting ring 4, and the purge pipe 2 is arranged in the mounting ring groove 41, and a first sliding groove 42 and a second sliding groove 43 symmetrical along the center of the supporting ring 4 are opened on the bottom of the mounting ring groove 41. The outer surface of the purge pipe 2 is connected with a connecting pipe 22 and a transmission rod 23 symmetrical along the center of the purge pipe 2, and the connecting pipe 22 is connected to the interior of the purge pipe 2 and passes through the first sliding groove 42. The first driving source is a cylinder 5 hinged on the frame 1, and the transmission rod 23 is hinged to the output shaft of the cylinder 5 through the second sliding groove 43. Through the above structure, the purge pipe 2 can be rotatably maintained in the mounting ring groove 41, and the cylinder 5 drives the transmission rod 23 to swing back and forth in the second sliding groove 43, and the transmission rod 23 drives the purge pipe 2 to rotate back and forth in the mounting ring groove 41.
[0025] Specifically, the structure of the clamp 3 is as follows: the clamp 3 includes a first support plate 31, a second support plate 32 and a sliding plate 33 arranged parallel to each other, the first support plate 31 and the second support plate 32 are connected by at least two connecting rods 34, the sliding plate 33 is passed through the connecting rod 34, a locking rod 35 is hinged on the first support plate 31, a locking groove 331 matching the locking rod 35 is provided on the sliding plate 33, the locking rod 35 can be inserted into the locking groove 331 and a locking nut 36 is screwed on the locking rod 35, and the cross-section of the first support plate 31 and the second support plate 32 is L-shaped.
[0026] Specifically, the clamp 3 is slidably arranged on the frame 1 and is connected to the second driving source by transmission: the frame 1 is provided with two linear slide rails 6 respectively located on one side of the first support plate 31 and the second support plate 32 and passing through the purge pipe 2, and the first support plate 31 and the second support plate 32 are each connected to a rotating shaft 37, and the two rotating shafts 37 are respectively arranged on the sliding seats of the two linear slide rails 6, and the second driving source is a synchronous belt 7 connected to the motor transmission arranged on the frame 1, and the sliding seat of the linear slide rail 6 is fixedly connected to the synchronous belt 7.
[0027] When the cam 33 is in the unlocking state, the locking lever 35 is locked and the locking lever 331 is locked. The clamp 3 is driven to move the reducer housing toward the purging pipe 2. In the process of the reducer housing moving toward the purging pipe 2 with the clamp 3 and passing through the purging pipe 2, the purging pipe 2 is connected to the external air supply equipment through the connecting pipe 22. The air supply equipment works to deliver high-pressure airflow into the purging pipe 2. The high-pressure airflow entering the purging pipe 2 flows out from the purging nozzle 21 and blows toward the moving reducer housing. At the same time, the cylinder 5 drives the purging pipe 2 to swing back and forth and drives the purging nozzle 21 to swing back and forth. Through the reciprocating swing of the purging nozzle 21 and the movement of the reducer housing, the high-pressure airflow blown toward the reducer housing can cover the reducer housing without dead angles, thereby achieving a more thorough cleaning effect. After cleaning is completed, the reducer housing can be removed from the clamp 3.
[0028] Furthermore, the frame 1 is provided with a rack 8 located below the moving path of the rotating shaft 37, and the rotating shaft 37 is fixedly connected with a gear 38 that can move with the rotating shaft 37 and engage with the rack 8, and the rotating shaft 37 is rotatably set on the sliding seat of the linear slide rail 6.
[0029] Specifically, the rotating shaft 37 is rotatably arranged on the sliding seat of the linear slide rail 6: a ball bearing 39 is connected to the rotating shaft 37, and a placement groove 61 matching the ball bearing 39 is opened on the sliding seat of the linear slide rail 6, and the ball bearing 39 is placed in the placement groove 61.
[0030] In the above preferred embodiment, during the movement of the clamp 3 through the purge pipe 2, the gear 38 engages with the rack 8. Through the cooperation of the gear 38 and the rack 8, the rotating shaft 37 rotates on the sliding seat of the linear slide 6 while the clamp 3 moves, thereby driving the clamp 3 and the reducer housing fixed on the clamp 3 to rotate. Through the rotation of the reducer housing, the high-pressure airflow blown out from the purge nozzle 21 can be blown onto the reducer housing from multiple angles, so that the high-pressure airflow can more comprehensively cover the interior and surface of the reducer housing, achieving a more thorough cleaning effect. By placing the ball bearing 39 in the placement groove 61 to realize the rotatable connection between the rotating shaft 37 and the sliding seat of the linear slide 6, it is convenient to connect the clamp 3 with the sliding seat of the linear slide 6, so that the worker can fix the reducer housing on the clamp 3 in advance when operating, and then connect the clamp 3 to the sliding seat of the linear slide 6, thereby facilitating the loading and unloading operations of the reducer housing during cleaning.
[0031] Preferably, the purging nozzle 21 is tilted in the direction opposite to the moving direction of the clamp 3, so that the port of the purging nozzle 21 is tilted in the direction opposite to the moving direction of the clamp 3, and thus the high-pressure airflow blown from the purging nozzle 21 to the reducer housing fixed on the clamp 3 is blown onto the reducer housing in the opposite direction of the moving direction of the reducer housing, so that the dust debris blown off the reducer housing falls in the direction opposite to the moving direction of the reducer housing, and does not fall on the reducer housing that has been cleaned, thereby ensuring the cleaning effect.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A housing cleaning device for a reducer production, comprising a frame (1), characterized in that: A ring-shaped purge pipe (2) is rotatably provided on the frame (1) and is transmission-connected to a first driving source provided on the frame (1). The purge pipe (2) is driven by the first driving source to rotate along the center of the purge pipe (2). A plurality of purge nozzles (21) are connected to the inner side of the purge pipe (2) and are arranged in a ring array along the center of the purge pipe (2) and are in communication with the inside of the purge pipe (2). The ports of the purge nozzles (21) face the central axis of the purge pipe (2). A clamp (3) is slidably provided on the frame (1) and is transmission-connected to a second driving source provided on the frame (1). The clamp (3) is driven by the second driving source to slide through the purge pipe (2) in a direction parallel to the central axis of the purge pipe (2).
2. The housing cleaning device for reducer production according to claim 1, characterized in that: A support ring (4) is fixedly provided on the frame (1), and a mounting ring groove (41) matching the purging pipe (2) is provided on the inner wall of the support ring (4). The purging pipe (2) is provided in the mounting ring groove (41), and a first sliding groove (42) and a second sliding groove (43) symmetrical along the center of the support ring (4) are provided on the bottom of the mounting ring groove (41). A connecting pipe (22) and a transmission rod (23) symmetrical along the center of the purging pipe (2) are connected to the outer surface of the purging pipe (2), and the connecting pipe (22) is communicated with the inside of the purging pipe (2) and passes through the first sliding groove (42). The first driving source is a cylinder (5) hinged to the frame (1), and the transmission rod (23) passes through the second sliding groove (43) and is hinged to the output shaft of the cylinder (5).
3. The housing cleaning device for reducer production according to claim 2, characterized in that: The clamp (3) comprises a first support plate (31), a second support plate (32) and a sliding plate (33) which are arranged parallel to each other. The first support plate (31) and the second support plate (32) are connected by at least two connecting rods (34). The sliding plate (33) is passed through the connecting rods (34). A locking rod (35) is hinged on the first support plate (31). A locking groove (331) matching the locking rod (35) is provided on the sliding plate (33). The locking rod (35) can be inserted into the locking groove (331) and a locking nut (36) is screwed on the locking rod (35).
4. The housing cleaning device for reducer production according to claim 3, characterized in that: The frame (1) is provided with two linear slide rails (6) which are respectively located on one side of a first support plate (31) and a second support plate (32) and pass through the purge pipe (2); the first support plate (31) and the second support plate (32) are each connected to a rotating shaft (37); the two rotating shafts (37) are respectively provided on the sliding seats of the two linear slide rails (6); the second driving source is a synchronous belt (7) connected to the motor provided on the frame (1); and the sliding seat of the linear slide rail (6) is fixedly connected to the synchronous belt (7).
5. The housing cleaning device for reducer production according to claim 4, characterized in that: The frame (1) is provided with a rack (8) located below the moving path of the rotating shaft (37); the rotating shaft (37) is fixedly connected with a gear (38) that can move with the rotating shaft (37) and mesh with the rack (8); the rotating shaft (37) is rotatably provided on a sliding seat of the linear slide rail (6).
6. The housing cleaning device for reducer production according to claim 5, characterized in that: A ball bearing (39) is connected to the rotating shaft (37), and a placement groove (61) matching the ball bearing (39) is provided on the sliding seat of the linear slide rail (6), and the ball bearing (39) is placed in the placement groove (61).
7. The housing cleaning device for reducer production according to claim 1, characterized in that: The purge nozzle (21) is inclined in a direction opposite to the moving direction of the clamp (3).