Square tubular aluminum profile extrusion die

By using a movable semicircular insulation board and hot air fan system in the aluminum profile extrusion mold, the problem of aluminum rod cooling too fast during the extrusion process is solved, and better insulation effect and extrusion efficiency are achieved.

CN223264522UActive Publication Date: 2025-08-26JIANGXI ZHIBANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422009574.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-26
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

In the prior art, aluminum rods fail to effectively keep insulated during the extrusion process, resulting in too fast cooling and increasing the difficulty of extrusion.

Method used

A square tubular aluminum profile extrusion die is designed, using a movable semicircular insulation board and a hot air fan system. The air between the insulation board is heated by a hot air fan to ensure that the aluminum rod maintains temperature during the extrusion process. The moving component is used to cover the air supply and exhaust pipes after heating to maintain the insulation effect.

Benefits of technology

It improves the insulation effect of aluminum rods, reduces cooling speed, reduces extrusion difficulty, and improves fluidity and extrusion efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a square tubular aluminum profile extrusion die, which relates to the technical field of aluminum profile extrusion dies and comprises a base provided with a hydraulic extrusion component, a square tube extrusion die component and an air heater. A fixing pipe is arranged on the right side of the hydraulic extrusion assembly, and a connecting pipe is arranged at the left end of the square pipe extrusion mold assembly. The opposite sides of the fixing pipe and the connecting pipe make contact with the semicircular heat preservation plate. A two-way electric guide rail is arranged on the base, and the two sides of the two-way electric guide rail are connected with the two semicircular heat preservation plates correspondingly; the outer side of an aluminum bar is covered with the two movable semicircular heat preservation plates, heat preservation of the outer portion of the aluminum bar in the extrusion process is achieved, cold air between the two semicircular heat preservation plates is heated through the air heater, the telescopic hose, the air supply pipe and the exhaust pipe, so that the cold air between the two semicircular heat preservation plates cannot cool the aluminum bar, and the heat preservation effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile extrusion dies, in particular to a square tubular aluminum profile extrusion die. Background Art

[0002] The aluminum rod is heated to a certain temperature, then fed into the extruder and extruded through a die to produce the desired cross-sectional shape. A matching square tube die can be used to extrude square tubular aluminum profiles.

[0003] In the prior art, when extruding aluminum rods, it is not convenient to properly insulate the preheated aluminum rods, resulting in the portion of the aluminum rod that has not yet entered the extrusion die cooling too quickly during the extrusion process, which reduces the fluidity and increases the difficulty of extrusion. To this end, we propose a square tubular aluminum profile extrusion die. Utility Model Content

[0004] The purpose of the utility model is to provide a square tubular aluminum profile extrusion die to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical solutions: a square tubular aluminum profile extrusion die, comprising a base, on which a hydraulic extrusion assembly, a square tube extrusion die assembly and a hot air blower are arranged;

[0006] A fixed pipe is provided on the right side of the hydraulic extrusion assembly, and a connecting pipe is provided on the left end of the square tube extrusion die assembly;

[0007] The opposite sides of the fixed pipe and the connecting pipe are in contact with the semicircular insulation board;

[0008] A bidirectional electric guide rail is provided on the base, and both sides of the bidirectional electric guide rail are respectively connected to two semicircular insulation plates;

[0009] The hot air blower is connected to a telescopic hose, the telescopic hose is connected to a connection box, the connection box is evenly connected to an air supply pipe, and the air supply pipe is connected to the bottom semicircular insulation plate;

[0010] The top semicircular insulation board is evenly connected to the exhaust pipe, and valves are installed on the air supply pipe and exhaust pipe;

[0011] The inner walls of the semicircular insulation plates on both sides are fitted with arc-shaped insulation rods, and the arc-shaped insulation rods are connected to the moving components;

[0012] The top arc-shaped insulation rod is located just below the exhaust pipe, and the bottom arc-shaped insulation rod is located just above the air supply pipe.

[0013] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, the movable component includes an arc-shaped tooth plate connected to both ends of the arc-shaped insulation rod, the arc-shaped tooth plate is slidably sleeved on the guide plate, the guide plate is connected to the semicircular insulation plate, the arc-shaped tooth plate is meshed with a gear, the gear is set on the rotating shaft, and the right end of the rotating shaft is connected to the semicircular insulation plate through a bearing.

[0014] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, a motor is provided on the semicircular insulation plate, and the output shaft of the motor is connected to the rotating shaft.

[0015] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, an arc-shaped sliding groove matching the guide plate is provided in the arc-shaped tooth plate.

[0016] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, the two motors are both located outside the connecting tube.

[0017] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, the left end of the rotating shaft is connected to the semicircular insulation plate through a bearing.

[0018] As a preferred solution of the square tubular aluminum profile extrusion die described in the utility model, a filter screen is provided on the air inlet of the hot air blower.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. Two movable semicircular insulation panels are placed on the outside of the aluminum rod to achieve external insulation during the extrusion process of the aluminum rod. The cold air between the two insulation panels is heated by a hot air blower, a telescopic hose, an air supply pipe and an exhaust pipe, so that the cold air between the two semicircular insulation panels will not cool the aluminum rod, thereby improving the insulation effect.

[0021] 2. After heating is completed, the moving assembly drives the two arc-shaped insulation rods to move until the top arc-shaped insulation rod is located directly below the exhaust pipe and the bottom arc-shaped insulation rod is located directly above the air supply pipe. This can avoid the problem of poor insulation effect caused by the air supply pipe and the exhaust pipe not being covered with insulation material. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a square tubular aluminum profile extrusion die of the present invention;

[0023] Figure 2 This is a partial structural schematic diagram of a square tubular aluminum profile extrusion die of the present utility model.

[0024] In the figure: 1. Base; 2. Hydraulic extrusion assembly; 3. Square tube extrusion die assembly; 4. Fixed tube; 5. Connecting tube; 6. Semicircular insulation board; 7. Bidirectional electric guide rail; 8. Hot air blower; 9. Telescopic hose; 10. Connecting box; 11. Air supply pipe; 12. Exhaust pipe; 13. Arc-shaped insulation rod; 14. Arc-shaped tooth plate; 15. Guide plate; 16. Motor; 17. Rotating shaft; 18. Gear. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] As mentioned in the background art, in the prior art, it is difficult to properly insulate the preheated aluminum bar during extrusion, resulting in excessive cooling of the portion of the aluminum bar that has not yet entered the extrusion die, which reduces fluidity and increases the difficulty of extrusion. The present utility model provides an extrusion die for a square tubular aluminum profile. Example

[0027] Reference Figures 1 to 2 A square tubular aluminum profile extrusion die comprises a base 1 on which a hydraulic extrusion assembly 2, a square tube extrusion die assembly 3 and a hot air blower 8 are arranged;

[0028] A fixed pipe 4 is provided on the right side of the hydraulic extrusion assembly 2, and a connecting pipe 5 is provided on the left end of the square tube extrusion die assembly 3;

[0029] The opposite sides of the fixed pipe 4 and the connecting pipe 5 are in contact with the semicircular insulation board 6;

[0030] A bidirectional electric guide rail 7 is provided on the base 1, and the two sides of the bidirectional electric guide rail 7 are respectively connected to the two semicircular insulation plates 6. The left end of the aluminum rod is connected to the hydraulic extrusion assembly 2. The telescopic end of the hydraulic extrusion assembly 2 extends from the fixed tube 4 to push the aluminum rod to move, so that it passes through the connecting tube 5 and enters the square tube extrusion die assembly 3 to extrude a square tubular aluminum profile. After the aluminum rod is placed, the bidirectional electric guide rail 7 drives the two semicircular insulation plates 6 to move between the opposite sides of the fixed tube 4 and the connecting tube 5 until the two stop when they contact each other.

[0031] The hot air blower 8 is connected to the telescopic hose 9, the telescopic hose 9 is connected to the connection box 10, the connection box 10 is evenly connected with the air supply pipe 11, and the air supply pipe 11 is connected to the bottom semicircular insulation board 6;

[0032] The top semicircular insulation board 6 is evenly connected with an exhaust pipe 12, and valves are provided on the air supply pipe 11 and the exhaust pipe 12. The hot air blower 8 sends hot air into the connection box 10 through the telescopic hose 9, so that the air supply pipe 11 sends hot air between the two semicircular insulation boards 6, so that the original cold air is heated, and the exhaust pipe 12 is used to discharge excess air;

[0033] Even if the valve is closed, the air supply pipe 11 and the exhaust pipe 12 will still lose temperature due to the lack of insulation material covering the semicircular insulation plate 6. Therefore, arc-shaped insulation rods 13 are fitted and connected to the inner walls of the semicircular insulation plates 6 on both sides, and the arc-shaped insulation rods 13 are connected to the moving component; the top arc-shaped insulation rod 13 is located directly below the exhaust pipe 12, and the bottom arc-shaped insulation rod 13 is located directly above the air supply pipe 11.

[0034] The moving component includes an arc-shaped tooth plate 14 connected to both ends of the arc-shaped insulation rod 13. The arc-shaped tooth plate 14 is slidably mounted on the guide plate 15. The guide plate 15 is connected to the semicircular insulation plate 6. The arc-shaped tooth plate 14 is meshed with a gear 18. The gear 18 is set on the rotating shaft 17, and the right end of the rotating shaft 17 is connected to the semicircular insulation plate 6 through a bearing. In order to make the rotating shaft 17 rotate, a motor 16 is provided on the semicircular insulation plate 6, and the output shaft of the motor 16 is connected to the rotating shaft 17. The motor 16 is controlled and powered by existing technology, so that the rotating shaft 17 rotates, which can rotate the gear 18, and then the arc-shaped tooth plate 14 moves on the guide plate 15, which can move the arc-shaped insulation rod 13 without affecting the air inlet and outlet. After the heating is completed, it can also block the air supply pipe 11 and the exhaust pipe 12 to achieve insulation there.

[0035] An arc-shaped sliding groove matching the guide plate 15 is provided in the arc-shaped tooth plate 14 so that the arc-shaped tooth plate 14 can slide along the circumference.

[0036] The two motors 16 are both located outside the connecting pipe 5 , which does not affect the movement of the motors 16 following the semicircular insulation plate 6 .

[0037] The left end of the rotating shaft 17 is connected to the semicircular insulation plate 6 through a bearing to improve the stability during rotation. Example

[0038] Reference Figure 1 The air inlet of the hot air blower 8 is provided with a filter to avoid sending in hot air with dust and impurities.

[0039] The rest of the structure is the same as that of Example 1.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A square tubular aluminum profile extrusion die, characterized by: include, A base (1), wherein a hydraulic extrusion assembly (2), a square tube extrusion die assembly (3) and a hot air blower (8) are provided on the base (1); A fixed pipe (4) is provided on the right side of the hydraulic extrusion assembly (2), and a connecting pipe (5) is provided on the left end of the square tube extrusion die assembly (3); The opposite sides of the fixed pipe (4) and the connecting pipe (5) are in contact with the semicircular insulation plate (6); A bidirectional electric guide rail (7) is provided on the base (1), and two sides of the bidirectional electric guide rail (7) are respectively connected to two semicircular insulation plates (6); The hot air blower (8) is in communication with the telescopic hose (9), the telescopic hose (9) is in communication with the connection box (10), the connection box (10) is evenly connected with an air supply pipe (11), and the air supply pipe (11) is in communication with the bottom semicircular insulation plate (6); The top semicircular insulation plate (6) is evenly connected to the exhaust pipe (12), and valves are provided on the air supply pipe (11) and the exhaust pipe (12); The inner walls of the semicircular insulation plates (6) on both sides are fitted with arc-shaped insulation rods (13), and the arc-shaped insulation rods (13) are connected to the moving assembly; The top arc-shaped heat-insulating rod (13) is located directly below the exhaust pipe (12), and the bottom arc-shaped heat-insulating rod (13) is located directly above the air supply pipe (11).

2. The square tubular aluminum profile extrusion die according to claim 1, characterized in that: The moving assembly comprises an arc-shaped toothed plate (14) connected to both ends of the arc-shaped heat-insulating rod (13); the arc-shaped toothed plate (14) is slidably sleeved on a guide plate (15); the guide plate (15) is connected to a semicircular heat-insulating plate (6); a gear (18) is meshedly connected to the arc-shaped toothed plate (14); the gear (18) is arranged on a rotating shaft (17); and the right end of the rotating shaft (17) is connected to the semicircular heat-insulating plate (6) via a bearing.

3. The square tubular aluminum profile extrusion die according to claim 2, characterized in that: A motor (16) is provided on the semicircular heat-insulating plate (6), and an output shaft of the motor (16) is connected to a rotating shaft (17).

4. The square tubular aluminum profile extrusion die according to claim 2, characterized in that: An arc-shaped sliding groove matching the guide plate (15) is provided in the arc-shaped tooth plate (14).

5. The square tubular aluminum profile extrusion die according to claim 3, characterized in that: Both motors (16) are located outside the connecting pipe (5).

6. The square tubular aluminum profile extrusion die according to claim 2, characterized in that: The left end of the rotating shaft (17) is connected to the semicircular insulation plate (6) via a bearing.

7. The square tubular aluminum profile extrusion die according to claim 1, characterized in that: A filter is provided on the air inlet of the hot air blower (8).