Thin-wall plate rolling machine with diameter-adjustable roll shaft
By using the design of hexagonal connecting seats and mating seats and servo motor drive in the thin-walled plate rolling machine, the roller diameter is quickly adjusted, the existing thin-walled plate rolling machine is solved, and the machining inner diameter range and efficiency are improved.
Patent Information
- Application Number
- CN202422335871.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing thin-walled plate rolling machines are cumbersome when adjusting the roller diameter, making it difficult to meet the processing needs beyond the adjustment range, resulting in low processing efficiency.
A thin-wall rolling machine with adjustable roller diameter is designed, which adopts the matching relationship between the hexagonal connecting seat and the mating seat and the thread tightening design of the side thread groove and hexagonal bolts. Driven by servo motor and hydraulic cylinder, the roller diameter is quickly adjusted and replaced.
The machining inner diameter range of the equipment is improved, the adjustment operation of roller shaft diameter is simplified, and the processing efficiency and equipment adaptability are improved.
Smart Images

Figure CN223264565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin-wall plate rolling machines, in particular to a thin-wall plate rolling machine with adjustable roller diameter. Background Art
[0002] In the existing processing of metal sheets, thin-walled metal sheets are rolled into prefabricated metal cylinders or metal pipes, and then welded in the form of welds. In this process, a special thin-walled plate rolling machine is often required for processing.
[0003] In actual use, the existing thin-walled plate rolling machines usually require adjustment of the distance between the upper and lower rollers during the rolling process in order to meet different requirements for the inner diameter of the rolling during the rolling process. However, this adjustment method has a certain inner diameter adjustment range. When the processing requirements exceed the adjustment range, the problem of exceeding the adjustment range is usually solved by replacing rollers of different diameters. However, the existing roller diameter adjustment is achieved by directly replacing rollers of different diameters. The operation is relatively cumbersome and has a certain impact on the actual adjustment efficiency. Therefore, those skilled in the art provide a thin-walled plate rolling machine with adjustable roller diameter to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a thin-wall plate rolling machine with adjustable roller diameter to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a thin-wall plate rolling machine with adjustable roller diameter, comprising a workbench, a connecting seat, a threaded sleeve and a pair of assembly shafts, the upper rear side of the workbench is fixedly connected to the connecting seat, a threaded sleeve is provided inside the connecting seat, the front end of the threaded sleeve and the position below the front end of the connecting seat are rotatably connected to the connecting shaft, a pair of connecting shafts are fixedly connected to the assembly shaft at one end away from the connecting seat, an upper roller sleeve is sleeved on the outer side of the shaft body of the assembly shaft located on the upper side, and a lower roller sleeve is sleeved on the outer side of the shaft body of the assembly shaft located on the lower side, the lower roller sleeve and the upper roller sleeve are fixedly connected to a matching seat at one end of the connecting seat, and the shaft bodies of the pair of connecting shafts are fixedly connected to hexagonal connecting seats at the positions of the pair of matching seats, and the pair of hexagonal connecting seats correspond to the pair of matching seats and match each other.
[0006] Furthermore, a storage box is fixedly connected to the lower position of the workbench, a control panel is fixedly connected to the upper end of one side of the connecting seat, a fixed plate is fixedly connected to the upper end of the front end of the connecting seat, a servo motor is fixedly connected to the upper end of the fixing plate corresponding to the position of a pair of threaded screws, the output ends of the pair of servo motors pass through the fixing plate and are fixedly connected to the threaded screws, the pair of threaded screws are threadedly matched with the threaded sleeves, the pair of servo motors are electrically connected to the control panel, a pair of hexagonal connecting seats are provided with threaded grooves at the middle positions of multiple side edges, and the side edges of the pair of matching seats are fixedly connected to the pair of hexagonal connecting seats through multiple hexagonal bolts and threaded fastening of the threaded grooves. The control panel and its electrical connection relationship with the servo motor and the connection relationship between the servo motor and the threaded screw facilitate the control of the servo motor's work output through the control panel, facilitate the power supply for the rotation of the threaded screw, and adjust the threaded sleeve and the upper roller sleeve up and down.
[0007] Furthermore, a second drive motor is fixedly connected to the middle position of the rear end of the threaded sleeve, and a first drive motor is fixedly connected to the position inside the connecting base corresponding to the connecting shaft. The first and second drive motors are both electrically connected to the control panel. The output end of the first drive motor passes through the connecting base and is fixedly connected to the connecting shaft, while the output end of the second drive motor passes through the threaded sleeve and is fixedly connected to the connecting shaft. The electrical connection between the first and second drive motors and the control panel, as well as their connection to the connecting shaft, facilitates control of the first and second drive motors' output via the control panel, providing driving force for the rotation of the connecting shaft, the upper roller sleeve, and the lower roller sleeve.
[0008] Furthermore, a hydraulic cylinder is fixedly connected to the middle position of the upper end of the fixed plate, the output end of the hydraulic cylinder is fixedly connected to a pressure plate, and the bottom end of the pressure plate is symmetrically fixedly connected to a pair of auxiliary wheels at both sides, and multiple pairs of the auxiliary wheels cooperate with the upper roller sleeve; the hydraulic cylinder is set and its electrical connection relationship with the control panel and the connection relationship with the pressure plate, as well as the cooperation relationship between the auxiliary wheel set under the pressure plate and the upper roller sleeve, make it convenient to control the output of the hydraulic cylinder through the control panel, so that the hydraulic cylinder drives the pressure plate to press down, so that the auxiliary wheel can press down the upper roller sleeve, ensuring that the upper roller sleeve can tightly press the metal sheet for rolling during work.
[0009] Furthermore, the storage box has multiple storage frames fixedly connected to its interior, each of which has a protective cushion fixedly connected to its interior. A door is rotatably connected to the front end of the storage box. The storage frames facilitate the classified storage of roller sleeves of different sizes and diameters. The protective cushion protects the outside of the stored roller sleeves. The door allows for opening and closing the storage box.
[0010] Furthermore, support legs are fixedly connected to the four corners of the bottom of the storage box, and the support legs can play a role in supporting the entire device.
[0011] Furthermore, an inspection plate is fixedly connected to the rear end of the connecting seat, which facilitates the inspection and maintenance of the lifting structure and the driving structure in the connecting seat.
[0012] Furthermore, an adjustment slot is provided at the front end of the connecting seat, located above the lower connecting shaft. Multiple limit sliders are equidistantly fixedly connected to the outer sides of the shaft bodies of a pair of the assembly shafts. Limit slots are provided on the inner sides of the upper and lower roller sleeves at positions corresponding to the multiple limit sliders. Multiple pairs of limit slots and multiple pairs of limit sliders engage in mutually limiting sliding engagement. The multiple limit sliders and multiple limit slots, as well as the cooperative relationship between the two, facilitate a tighter installation and engagement between the roller sleeves and the assembly shaft. The adjustment slots provide sufficient adjustable space for adjusting the upper connecting shaft up and down.
[0013] Compared with the existing technology, the utility model provides a thin-wall plate rolling machine with adjustable roller diameter, which has the following beneficial effects:
[0014] The equipment of this design, through the matching relationship between the hexagonal connecting seat and the matching seat, and the threaded fastening design method of the side thread groove and the side hexagonal bolt, is convenient for direct installation and disassembly of the bolts from the side compared to the traditional threaded connection method of the coupling. At the same time, the upper and lower rollers are designed as a set of roller sleeves and assembly shafts, which is convenient for replacing the rollers of the equipment according to actual needs. By changing the roller diameter in this way, the range of the inner diameter of the equipment's processing roll is changed, which effectively improves the processing range of the equipment. The overall structural design enables the equipment to adjust the roller diameter of the equipment through a simple disassembly and assembly structure while ensuring the strength of the connection structure, thereby effectively improving the processing inner diameter range of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the overall isometric drawing of the utility model;
[0016] Figure 2 This is the overall rear axonometric drawing of the present invention;
[0017] Figure 3 It is a partially cutaway overall axonometric drawing of the present invention;
[0018] Figure 4 This is an exploded isometric diagram of the installation of the upper and lower rollers of the utility model;
[0019] Figure 5 It is a front view of the partial cross-section of the present utility model.
[0020] In the figure: 1. Storage box; 2. Support legs; 3. Workbench; 4. Connecting seat; 5. Fixing plate; 6. Control panel; 7. Servo motor; 8. Hydraulic cylinder; 9. Pressing plate; 10. Auxiliary wheel; 11. Upper roller sleeve; 12. Lower roller sleeve; 13. Box door; 14. Inspection panel; 15. Adjustment slot; 16. Assembly shaft; 17. First drive motor; 18. Storage frame; 19. Protective cushion; 20. Connecting shaft; 21. Hexagonal connecting seat; 22. Threaded groove; 23. Limiting groove; 24. Matching seat; 25. Limiting slider; 26. Threaded screw; 27. Threaded sleeve; 28. Second drive motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1:
[0022] See also Figures 1 to 5 , a thin-walled plate rolling machine with adjustable roller diameter includes a workbench 3, a connecting seat 4, a threaded sleeve 27 and a pair of assembly shafts 16. The rear side of the upper end of the workbench 3 is fixedly connected to the connecting seat 4, and a threaded sleeve 27 is provided inside the connecting seat 4. The front end of the threaded sleeve 27 and the lower position of the front end of the connecting seat 4 are rotatably connected to the connecting shaft 20. The end of a pair of connecting shafts 20 away from the connecting seat 4 is fixedly connected to the assembly shaft 16. The outer side of the shaft body of the assembly shaft 16 on the upper side is sleeved with an upper roller sleeve 11, and the outer side of the shaft body of the assembly shaft 16 on the lower side is sleeved with a lower roller sleeve 12. The lower roller sleeve 12 and the upper roller sleeve 11 are fixedly connected with a matching seat 24 at one end near the connecting seat 4. The shaft bodies of a pair of connecting shafts 20 are fixedly connected with a hexagonal connecting seat 21 at the position of a pair of matching seats 24, and a pair of hexagonal connecting seats 21 correspond to a pair of matching seats 24 and match each other.
[0023] Furthermore, a storage box 1 is fixedly connected to the lower position of the workbench 3, a control panel 6 is fixedly connected to the upper end of one side of the connecting seat 4, a fixing plate 5 is fixedly connected to the upper side of the front end of the connecting seat 4, and a servo motor 7 is fixedly connected to the position of a pair of threaded screws 26 at the upper end of the fixing plate 5. The output ends of the pair of servo motors 7 pass through the fixing plate 5 and are fixedly connected to the threaded screws 26. The pair of threaded screws 26 are threadedly matched with the threaded sleeves 27. The pair of servo motors 7 are electrically connected to the control panel 6, and a pair of hexagonal screws 26 are fixedly connected to the control panel 6. Thread grooves 22 are provided in the middle positions of multiple side edges of the connecting seat 21, and the side edges of a pair of matching seats 24 are fixedly connected to a pair of hexagonal connecting seats 21 by threaded fastening of multiple hexagonal bolts and the threaded grooves 22; the control panel 6 and its electrical connection relationship with the servo motor 7 and the connection relationship between the servo motor 7 and the threaded screw 26 make it convenient to control the servo motor 7 for work output through the control panel 6, provide power for the rotation of the threaded screw 26, and adjust the upper and lower positions of the threaded sleeve 27 and the upper roller sleeve 11.
[0024] Furthermore, a second drive motor 28 is fixedly connected to the middle position of the rear end of the threaded sleeve 27, and a first drive motor 17 is fixedly connected to the position of the connecting shaft 20 inside the connecting seat 4. The first drive motor 17 and the second drive motor 28 are both electrically connected to the control panel 6. The output end of the first drive motor 17 passes through the connecting seat 4 and is fixedly connected to the connecting shaft 20, and the output end of the second drive motor 28 passes through the threaded sleeve 27 and is fixedly connected to the connecting shaft 20. The electrical connection relationship between the first drive motor 17, the second drive motor 28 and the control panel 6 and their connection relationship with the connecting shaft 20 make it convenient to control the first drive motor 17 and the second drive motor 28 to perform work output through the control panel 6, thereby providing driving force for the rotation of the connecting shaft 20, the upper roller sleeve 11 and the lower roller sleeve 12.
[0025] Furthermore, a hydraulic cylinder 8 is fixedly connected to the middle position of the upper end of the fixed plate 5, and the output end of the hydraulic cylinder 8 is fixedly connected to a pressure plate 9. The bottom end of the pressure plate 9 is symmetrically fixedly connected to a pair of auxiliary wheels 10 at both sides, and multiple pairs of auxiliary wheels 10 cooperate with the upper roller sleeve 11; the hydraulic cylinder 8 is set and its electrical connection relationship with the control panel 6 and the connection relationship with the pressure plate 9, as well as the cooperation relationship between the auxiliary wheel 10 set under the pressure plate 9 and the upper roller sleeve 11, make it convenient to control the output of the hydraulic cylinder 8 through the control panel 6, so that the hydraulic cylinder 8 drives the pressure plate 9 to press down, so that the auxiliary wheel 10 can press down the upper roller shaft 11 sleeve, ensuring that the upper roller sleeve 11 can tightly press the metal sheet for rolling during work. Example 2:
[0026] Based on the above embodiment 1, please refer to Figures 1 to 5A thin-wall plate rolling machine with adjustable roller diameter, a plurality of storage frames 18 are fixedly connected to the interior of the storage box 1, a protective cushion 19 is fixedly connected to the interior of the plurality of storage frames 18, and a box door 13 is rotatably connected to the front end of the storage box 1.
[0027] Furthermore, support legs 2 are fixedly connected to the four corners of the bottom of the storage box 1; the provided support legs 2 can play a role in supporting the entire device.
[0028] Furthermore, an inspection plate 14 is fixedly connected to the rear end of the connecting seat 4 ; the inspection plate 14 is provided to facilitate the inspection and maintenance of the lifting structure and the driving structure in the connecting seat 4 .
[0029] Furthermore, an adjustment slot 15 is provided at the front end of the connecting seat 4, located above the lower connecting shaft 20. Multiple limit sliders 25 are fixedly connected to the outer sides of the shaft bodies of the pair of assembly shafts 16 at equal intervals. Limit slots 23 are provided on the inner sides of the upper roller sleeve 11 and the lower roller sleeve 12 at positions corresponding to the multiple limit sliders 25. The limit slots 23 and the multiple pairs of limit sliders 25 are mutually limited and slidably engaged. The multiple limit sliders 25 and the multiple limit slots 23, as well as the cooperative relationship between the two, facilitate a tighter installation and fit between the roller sleeve and the assembly shaft 16. The adjustment slot 4 provides sufficient adjustable space for the upper connecting shaft 20 when adjusting its vertical position.
[0030] The working principle and use process of this utility model: When the device is actually used:
[0031] When the equipment is working, when the rolled inner diameter of the metal sheet to be processed exceeds the current adjustable range of the equipment, the operator controls the various working drive parts of the equipment to stop working through the control panel 6. At this time, the operator uses the corresponding hexagonal wrench to dismantle the hexagonal bolts on one side of the upper roller sleeve 11 and the lower roller sleeve 12 for fastening the matching seat 24 and the hexagonal connecting seat 21. After the connection relationship between the hexagonal connecting seat 21 and the matching seat 24 is released, the upper roller sleeve 11 and the lower roller sleeve 12 mounted on the assembly shaft 16 are removed, and the removed upper roller sleeve 11 and the lower roller sleeve 12 are placed in the storage box 1. The remaining storage frame 18 is placed in the storage frame 18, and the upper roller sleeve 11 and the lower roller sleeve 12 that meet the requirements are taken out from the storage frame 18, and the limiting grooves 23 on the inner sides of the upper roller sleeve 11 and the lower roller sleeve 12 are aligned with the limiting sliders 25 on the sides of a pair of assembly shafts 16, and the upper roller sleeve 11 and the lower roller sleeve 12 are sleeved on the assembly shaft 16. When the matching seat 24 is engaged with the hexagonal connecting seat 21 on the connecting shaft 20, the operator installs the auxiliary installation hexagonal bolt through the hexagonal bolt, and completes the fixed connection relationship between the matching seat 24 and the hexagonal connecting seat 21 on the connecting shaft 20 again, and finally completes the adjustment of the roller shaft diameter.
[0032] The overall design enables the equipment to adjust the roller diameter through a simple disassembly and assembly structure while ensuring the strength of the connection structure, effectively increasing the processing inner diameter range of the equipment.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A thin-wall plate rolling machine with adjustable roller diameter, comprising a workbench (3), a connecting seat (4), a threaded sleeve (27) and a pair of assembly shafts (16), characterized in that: The upper rear side of the workbench (3) is fixedly connected to a connecting seat (4), and a threaded sleeve (27) is provided inside the connecting seat (4); The front end of the threaded sleeve (27) and the position below the front end of the connecting seat (4) are both rotatably connected to a connecting shaft (20), and the ends of the pair of connecting shafts (20) away from the connecting seat (4) are fixedly connected to an assembly shaft (16), the outer side of the shaft body of the assembly shaft (16) located on the upper side is sleeved with an upper roller sleeve (11), and the outer side of the shaft body of the assembly shaft (16) located on the lower side is sleeved with a lower roller sleeve (12), and the ends of the lower roller sleeve (12) and the upper roller sleeve (11) close to the connecting seat (4) are fixedly connected to a matching seat (24), and the shaft bodies of the pair of connecting shafts (20) corresponding to the pair of matching seats (24) are fixedly connected to a hexagonal connecting seat (21), and the pair of hexagonal connecting seats (21) are matched with the pair of matching seats (24) respectively.
2. The thin-wall plate rolling machine with adjustable roller diameter according to claim 1, characterized in that: The workbench (3) is fixedly connected to a storage box (1) at a lower position, a control panel (6) is fixedly connected to one side of the connecting seat (4) at an upper position, a fixing plate (5) is fixedly connected to the front end of the connecting seat (4), and a servo motor (7) is fixedly connected to the upper end of the fixing plate (5) corresponding to a pair of threaded screws (26), the output ends of the pair of servo motors (7) pass through the fixing plate (5) and are fixedly connected to the threaded screws (26), the pair of threaded screws (26) are threadedly matched with the threaded sleeves (27), the pair of servo motors (7) are electrically connected to the control panel (6), a pair of hexagonal connecting seats (21) are provided with threaded grooves (22) at the middle positions of multiple side edges, and the side edges of the pair of matching seats (24) are fixedly connected to the pair of hexagonal connecting seats (21) through a plurality of hexagonal bolts and the threaded grooves (22) through threaded fastening.
3. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: A second drive motor (28) is fixedly connected to the middle position of the rear end of the threaded sleeve (27), and a first drive motor (17) is fixedly connected to the position of the connecting shaft (20) inside the connecting seat (4). The first drive motor (17) and the second drive motor (28) are both electrically connected to the control panel (6). The output end of the first drive motor (17) passes through the connecting seat (4) and is fixedly connected to the connecting shaft (20), and the output end of the second drive motor (28) passes through the threaded sleeve (27) and is fixedly connected to the connecting shaft (20).
4. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: A hydraulic cylinder (8) is fixedly connected to the middle position of the upper end of the fixed plate (5), and a pressure plate (9) is fixedly connected to the output end of the hydraulic cylinder (8). A pair of auxiliary wheels (10) are symmetrically fixedly connected to the bottom ends of the pressure plate (9) at positions on both sides, and multiple pairs of auxiliary wheels (10) are matched with the upper roller sleeve (11).
5. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: The storage box (1) is fixedly connected to a plurality of storage frames (18) inside, and a protective cushion (19) is fixedly connected to the interior of the plurality of storage frames (18). The front end of the storage box (1) is rotatably connected to a box door (13).
6. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: Support legs (2) are fixedly connected at the four corners of the bottom of the storage box (1).
7. The thin-wall plate rolling machine with adjustable roller diameter according to claim 2, characterized in that: An inspection plate (14) is fixedly connected to the rear end of the connecting seat (4).
8. The thin-wall plate rolling machine with adjustable roller diameter according to claim 1, characterized in that: The front end of the connecting seat (4) is provided with an adjustment groove (15) at a position above the lower connecting shaft (20), and a pair of the assembly shafts (16) are fixedly connected to the outer sides of the shaft bodies with multiple limit sliders (25) at equal distances. The inner sides of the upper roller sleeve (11) and the lower roller sleeve (12) are provided with limit grooves (23) at positions corresponding to the multiple limit sliders (25), and the multiple pairs of limit grooves (23) are mutually limited and slidably matched with the multiple pairs of limit sliders (25).