Booster assembly assembling system

Abstract

The utility model belongs to the field of vacuum boosters, and particularly relates to a booster assembly assembling system which comprises an installation table, a part containing device is inserted into the installation table, a clamping device is arranged at the top of the installation table and located on the left side of the part containing device, and a grabbing device is arranged at the top of the installation table and located on the left side of the clamping device. And a controller is fixedly mounted at the top of the mounting table and located on the front side of the grabbing device. The mounting table is used for mounting the part placing device, the clamping device, the controller and the grabbing device, the part placing device is used for placing parts of boosters, and the clamping device is used for limiting and fixing the boosters in different shapes. According to the assembly device, follow-up clamping and fixing are facilitated, the controller is used for controlling the whole assembly device, the grabbing device is used for taking parts of the booster, and assembly of the booster is achieved.

Description

Technical Field

[0001] The utility model relates to the field of vacuum boosters, in particular to a booster assembly system. Background Art

[0002] The vacuum booster is a component that uses vacuum (negative pressure) to increase the force applied by the driver to the pedal. The vacuum booster is generally located between the brake pedal and the brake master cylinder. For ease of installation, it is usually combined with the master cylinder into one component, and a part of the master cylinder extends deep into the vacuum booster housing.

[0003] Vacuum boosters are used in automobile braking systems. During production, they often require the assembly of several parts. Traditional assembly equipment is inconvenient to pick up during actual use due to the large number of parts. At the same time, it is inconvenient to fix boosters of different shapes, which affects the assembly and cannot meet actual usage needs.

[0004] However, those skilled in the art therefore provide a booster assembly assembly system to solve the problems raised in the above background technology. Utility Model Content

[0005] In order to make up for the shortcomings of the existing technology, the traditional assembly equipment is inconvenient to take due to the large number of parts in actual use. At the same time, it is inconvenient to fix boosters of different shapes. The utility model proposes a booster assembly system.

[0006] The technical solution adopted by the utility model to solve the technical problem is: a booster assembly assembly system, including an installation table, a parts placement device is plugged into the interior of the installation table, a clamping device is provided on the top of the installation table and on the left side of the parts placement device, a gripping device is provided on the top of the installation table and on the left side of the gripping device, and a controller is fixedly installed on the top of the installation table and in front of the gripping device;

[0007] The clamping device includes two limit plates, which are fixedly installed on the top of the mounting table. A clamping ring is provided on the top of the limit plates. A mounting plate is provided on the top of the mounting table and between the limit plates. A servo motor is fixedly installed on the bottom of the mounting table. A threaded rod is fixedly installed on the output end of the servo motor. The top of the threaded rod passes through the mounting table and is rotatably connected to the mounting plate through a thread.

[0008] Preferably, a limiting groove is provided inside the limiting plate, the limiting groove is slidably connected to a limiting block, and one side of the limiting block is fixedly connected to the clamping ring.

[0009] Preferably, a movable hinge is fixedly mounted on the bottom of the clamping ring and the top of the mounting plate, and a pull rod is movably connected inside the movable hinge.

[0010] Preferably, the parts placement device includes a mounting frame, which is plugged into the interior of the mounting table. Bolts are inserted into the front and rear sides of the mounting frame. The bottom of the bolts passes through the interior of the mounting table and is connected to the mounting table by a threaded rotation. A placement cylinder is fixedly installed inside the mounting frame.

[0011] Preferably, a first electric push rod is fixedly installed on the bottom of the placement tube, and an output end of the first electric push rod passes through the interior of the placement tube and is fixedly installed with a placement plate.

[0012] Preferably, the grasping device includes an arch frame, which is fixedly installed on the left side of the top of the installation table. A mounting rod is provided on the top of the arch frame, and a mounting sleeve is provided on the outer side of the mounting rod. An electromagnetic suction cup is fixedly installed on the right side of the bottom of the mounting sleeve, an infrared transmitter is fixedly installed on the bottom of the mounting sleeve and on the left side of the electromagnetic suction cup, and an infrared receiver is fixedly installed on the top of the installation table.

[0013] Preferably, two limiting cavities are provided on the top of the arch frame, limiting rods are provided inside the limiting cavities, and the tops of the limiting rods are fixedly connected to the bottoms of the mounting rods.

[0014] Preferably, a second electric push rod is fixedly installed inside the arch frame, and an output end of the second electric push rod passes through the arch frame and is fixedly connected to the bottom of the mounting rod.

[0015] Preferably, two guide grooves are provided on the top of the mounting rod, and a guide wheel corresponding to the guide groove is fixedly mounted on the left side of the inner side of the mounting sleeve, and the guide wheel is rollingly connected to the inside of the guide groove.

[0016] Preferably, a third electric push rod is fixedly installed inside the mounting rod, a through slot is provided at the bottom of the mounting rod, a connecting plate is fixedly installed on the right side of the top of the mounting sleeve, the top of the connecting plate extends to the inside of the mounting rod through the through slot, and the right side of the third electric push rod is fixedly connected to the left side of the connecting plate.

[0017] The utility model is beneficial in that:

[0018] The utility model is used to install a parts placement device, a clamping device, a controller and a grasping device through the setting of an installation table; the parts placement device is used to place the parts of the booster; the clamping device is used to limit and fix boosters of different shapes to facilitate subsequent clamping and fixation; the controller is used to control the whole; the grasping device is used to take the parts of the booster to realize the assembly of the booster. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a schematic structural diagram of the grabbing device of the present utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the mounting rod and the driving device of the utility model;

[0023] Figure 4 This is a schematic diagram of the arch frame structure of the utility model;

[0024] Figure 5 This is a schematic structural diagram of the clamping device of the present utility model;

[0025] Figure 6 This is a bottom view structural diagram of the installation sleeve of the present invention;

[0026] Figure 7 This is a structural diagram of the parts placement device of the present utility model;

[0027] Figure 8 This is a schematic diagram of the placement plate and driving structure of the utility model.

[0028] In the figure: 1. Installation table; 2. Parts placement device; 201. Mounting frame; 202. Placement cylinder; 203. Bolt; 204. First electric push rod; 205. Placement plate; 3. Clamping device; 301. Limiting plate; 302. Pull rod; 303. Clamping ring; 304. Active hinge; 305. Mounting plate; 306. Threaded rod; 307. Limiting block; 308. Limiting groove; 309. Servo motor; 4. Controller; 5. Grasping device; 501. Arch frame; 502. Mounting rod; 503. Mounting sleeve; 504. Limiting rod; 505. Second electric push rod; 506. Electromagnetic suction cup; 507. Third electric push rod; 508. Guide wheel; 509. Connecting plate; 510. Guide groove; 511. Through groove; 512. Limiting cavity; 513. Infrared receiver; 514. Infrared transmitter. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] The following is combined with Figure 1-8 To further explain this application,

[0031] The embodiment of the present application discloses a booster assembly system. Figure 1 、 5 and Figure 6 The booster assembly system includes an installation table 1, a parts placement device 2 is plugged into the interior of the installation table 1, a clamping device 3 is provided on the top of the installation table 1 and on the left side of the parts placement device 2, a gripping device 5 is provided on the top of the installation table 1 and on the left side of the gripping device 3, and a controller 4 is fixedly installed on the top of the installation table 1 and in front of the gripping device 5;

[0032] The clamping device 3 includes two limit plates 301, which are fixedly installed on the top of the installation table 1. A clamping ring 303 is provided on the top of the limit plate 301. A mounting plate 305 is provided on the top of the installation table 1 and between the limit plates 301. A servo motor 309 is fixedly installed on the bottom of the installation table 1. A threaded rod 306 is fixedly installed on the output end of the servo motor 309. The top of the threaded rod 306 passes through the installation table 1 and is rotatably connected to the mounting plate 305 by a thread.

[0033] Reference Figure 2 、 3 and Figure 4 A limiting groove 308 is provided inside the limiting plate 301, and the limiting block 307 is slidably connected to the inside of the limiting groove 308. One side of the limiting block 307 is fixedly connected to the clamping ring 303. The limiting block 307 and the limiting groove 308 cooperate with each other to realize the limiting of the clamping ring 303 relative to the limiting plate 301, thereby increasing the stability of the clamping ring 303.

[0034] Reference Figure 5 The bottom of the clamping ring 303 and the top of the mounting plate 305 are fixedly installed with a movable hinge 304, and the internal movable hinge 304 is movably connected with a pull rod 302. The connection between the mounting plate 305 and the clamping ring 303 is achieved through the cooperation between the pull rod 302 and the movable hinge 304, and then the clamping ring 303 is pulled down under the action of the servo motor 309, the mounting plate 305 and the threaded rod 306, and contracts inward under the action of the limit plate 301, so as to clamp and fix the booster shell.

[0035] Reference Figure 1 and Figure 7 The parts placement device 2 includes a mounting frame 201, which is plugged into the interior of the mounting table 1. Bolts 203 are inserted into the front and rear sides of the mounting frame 201. The bottom of the bolt 203 passes through the interior of the mounting table 1 and is connected to the mounting table 1 through a threaded rotation. A placement cylinder 202 is fixedly installed inside the mounting frame 201. The placement cylinder 202 is installed through the setting of the mounting frame 201, and the parts of the booster are placed and accommodated through the setting of the placement cylinder 202.

[0036] Reference Figure 1 and Figure 8 A first electric push rod 204 is fixedly installed at the bottom of the placement cylinder 202. The output end of the first electric push rod 204 passes through the interior of the placement cylinder 202 and is fixedly installed with a placement plate 205. The arrangement of the first electric push rod 204 and the placement plate 205 can lift the parts placed inside the placement cylinder 202, and then push the parts out, making it easier for the grasping device 5 to pick up and assemble them.

[0037] Reference Figure 1 、 2 , 3 and Figure 4 The gripping device 5 includes an arch frame 501, which is fixedly installed on the left side of the top of the installation table 1. A mounting rod 502 is provided on the top of the arch frame 501, and a mounting sleeve 503 is provided on the outer side of the mounting rod 502. An electromagnetic suction cup 506 is fixedly installed on the right side of the bottom of the mounting sleeve 503, and an infrared transmitter 514 is fixedly installed on the bottom of the mounting sleeve 503 and on the left side of the electromagnetic suction cup 506. An infrared receiver 513 is fixedly installed on the top of the installation table 1. The electromagnetic suction cup 506 is installed and fixed by the cooperation between the third electric push rod 507 and the connecting plate 509. The setting of the electromagnetic suction cup 506 is used to adsorb the parts and pick up the parts, thereby realizing the assembly of the booster. The electromagnetic suction cup 506 is calibrated during movement by the cooperation between the infrared receiver 513 and the infrared transmitter 514, so that the electromagnetic suction cup 506 can be accurately moved to the top of the clamping device 3 to facilitate the placement of the parts, thereby realizing the assembly of the booster.

[0038] Reference Figure 2 、 3 and Figure 4 Two limiting cavities 512 are provided at the top of the arch frame 501, and a limiting rod 504 is arranged inside the limiting cavity 512. The top of the limiting rod 504 is fixedly connected to the bottom of the mounting rod 502. The cooperation between the limiting rod 504 and the limiting cavity 512 is used to stabilize the mounting rod 502, thereby achieving stability of the mounting rod 502 during lifting.

[0039] Reference Figure 1 、 2 and Figure 3 A second electric push rod 505 is fixedly installed inside the arch frame 501. The output end of the second electric push rod 505 passes through the arch frame 501 and is fixedly connected to the bottom of the mounting rod 502. The second electric push rod 505 is used to push the mounting rod 502 up and down, thereby realizing the lifting of the electromagnetic suction cup 506 to facilitate the suction of parts.

[0040] Reference Figure 3 and Figure 6 Two guide grooves 510 are provided at the top of the mounting rod 502, and a guide wheel 508 corresponding to the guide groove 510 is fixedly installed on the left side of the inner side of the mounting sleeve 503. The guide wheel 508 is rollingly connected to the inside of the guide groove 510. The left side of the mounting rod 502 is stably limited through the cooperation between the guide wheel 508 and the guide groove 510, and the movement of the mounting rod 502 is facilitated.

[0041] Reference Figure 1 、 2 and Figure 3 A third electric push rod 507 is fixedly installed inside the mounting rod 502, a through slot 511 is provided at the bottom of the mounting rod 502, a connecting plate 509 is fixedly installed on the right side of the top of the mounting sleeve 503, and the top of the connecting plate 509 extends to the inside of the mounting rod 502 through the through slot 511. The right side of the third electric push rod 507 is fixedly connected to the left side of the connecting plate 509. The third electric push rod 507 is used to push the mounting sleeve 503 to move, which facilitates the removal of parts inside the parts placement device 2.

[0042] Working principle: The controller 4 controls the opening of the first electric push rod 204, and the first electric push rod 204 drives the placement plate 205 to descend, and the parts to be assembled are placed inside the placement cylinder 202 respectively. The controller 4 controls the opening of the second electric push rod 505, and the second electric push rod 505 pushes the installation rod 502 to be lifted, and the third electric push rod 507 pushes the installation sleeve 503 to drive the electromagnetic suction cup 506 to move, so that the electromagnetic suction cup 506 moves to the top of the placement cylinder 202, and the second electric push rod 505 pulls the installation rod 502 to descend and drives the electromagnetic suction cup 506 to descend, and the electromagnetic suction cup 506 absorbs the parts inside the placement cylinder 202, and the third electric push rod 507 pulls the installation rod 502 to move to the left and moves the electromagnetic suction cup 506 to the top of the clamping device 3. The infrared transmitter 514 moves to the top of the infrared receiver 513 at the same time, and receives the signal and calibrates it through the infrared transmitter 514 and the infrared receiver 513. After the calibration is completed, the electromagnetic suction cup 506 is lowered to make the part enter between the clamping rings 303. The controller 4 controls the servo motor 309 to drive the threaded rod 306 to rotate. Under the action of the thread, the mounting plate 305 is pulled down by the pull rod 302 and the movable hinge 304. Under the action of the limit plate 301, the limit block 307 and the limit groove 308, the clamping ring 303 is moved to the relatively close side to clamp and fix the part. After the fixation is completed, the remaining parts are grabbed and assembled by the second electric push rod 505, the mounting rod 502, the third electric push rod 507, the mounting sleeve 503 and the electromagnetic suction cup 506.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. Booster assembly system, characterized by: The invention comprises an installation table (1), wherein a parts placement device (2) is plugged into the interior of the installation table (1), a clamping device (3) is provided on the top of the installation table (1) and on the left side of the parts placement device (2), a gripping device (5) is provided on the top of the installation table (1) and on the left side of the gripping device (3), and a controller (4) is fixedly installed on the top of the installation table (1) and on the front side of the gripping device (5); The clamping device (3) comprises two limiting plates (301), the limiting plates (301) are fixedly mounted on the top of the mounting table (1), a clamping ring (303) is provided on the top of the limiting plates (301), a mounting plate (305) is provided on the top of the mounting table (1) and between the limiting plates (301), a servo motor (309) is fixedly mounted on the bottom of the mounting table (1), a threaded rod (306) is fixedly mounted on the output end of the servo motor (309), and the top of the threaded rod (306) passes through the mounting table (1) and is rotatably connected to the mounting plate (305) by a thread.

2. The booster assembly assembly system according to claim 1, characterized in that: A limiting groove (308) is provided inside the limiting plate (301), the limiting groove (308) is slidably connected to a limiting block (307) inside, and one side of the limiting block (307) is fixedly connected to the clamping ring (303).

3. The booster assembly assembly system according to claim 1, characterized in that: A movable hinge (304) is fixedly mounted on the bottom of the clamping ring (303) and the top of the mounting plate (305), and a pull rod (302) is movably connected inside the movable hinge (304).

4. The booster assembly assembly system according to claim 1, characterized in that: The part placement device (2) comprises a mounting frame (201), the mounting frame (201) being plugged into the interior of the mounting table (1), the front and rear sides of the mounting frame (201) being provided with bolts (203), the bottoms of the bolts (203) passing through the interior of the mounting table (1) and being rotatably connected to the mounting table (1) via threads, and a placement cylinder (202) being fixedly installed inside the mounting frame (201).

5. The booster assembly assembly system according to claim 4, characterized in that: A first electric push rod (204) is fixedly installed at the bottom of the placement cylinder (202), and an output end of the first electric push rod (204) passes through the interior of the placement cylinder (202) and is fixedly installed with a placement plate (205).

6. The booster assembly assembly system according to claim 1, characterized in that: The gripping device (5) comprises an arch frame (501), the arch frame (501) being fixedly mounted on the left side of the top of the installation table (1), a mounting rod (502) being provided on the top of the arch frame (501), a mounting sleeve (503) being provided on the outer side of the mounting rod (502), an electromagnetic suction cup (506) being fixedly mounted on the right side of the bottom of the mounting sleeve (503), an infrared transmitter (514) being fixedly mounted on the bottom of the mounting sleeve (503) and on the left side of the electromagnetic suction cup (506), and an infrared receiver (513) being fixedly mounted on the top of the installation table (1).

7. The booster assembly assembly system according to claim 6, characterized in that: Two limiting cavities (512) are provided at the top of the arch frame (501), and limiting rods (504) are provided inside the limiting cavities (512). The top of the limiting rod (504) is fixedly connected to the bottom of the mounting rod (502).

8. The booster assembly assembly system according to claim 6, characterized in that: A second electric push rod (505) is fixedly installed inside the arch frame (501), and an output end of the second electric push rod (505) passes through the arch frame (501) and is fixedly connected to the bottom of the mounting rod (502).

9. The booster assembly assembly system according to claim 6, characterized in that: Two guide grooves (510) are provided on the top of the mounting rod (502), and a guide wheel (508) corresponding to the guide groove (510) is fixedly installed on the left side of the inner side of the mounting sleeve (503), and the guide wheel (508) is rollingly connected to the inside of the guide groove (510).

10. The booster assembly assembly system according to claim 6, characterized in that: A third electric push rod (507) is fixedly installed inside the mounting rod (502), a through slot (511) is provided at the bottom of the mounting rod (502), a connecting plate (509) is fixedly installed on the right side of the top of the mounting sleeve (503), the top of the connecting plate (509) extends to the inside of the mounting rod (502) through the through slot (511), and the right side of the third electric push rod (507) is fixedly connected to the left side of the connecting plate (509).

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