Full-automatic installation and detection device for smoke sensor

Through the fully automated smoke sensor installation and detection device, the problems of low installation efficiency and insufficient detection accuracy in the prior art are solved, and efficient and clean smoke sensor installation and detection are achieved.

CN223265163UActive Publication Date: 2025-08-26SUZHOU HUMANTECH AUTOMATION CO LTD
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Patent Information

Application Number
CN202422524055.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-26
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing smoke sensors have low installation efficiency, high manual strength and complex structure of the detection device, which is easily affected by external factors, resulting in poor detection results and environmental pollution.

Method used

A fully automatic installation and detection device for smoke sensors is designed, including feeding wires, conveying wires, assembly platform and detection components. It uses a robot to perform automatic operation, and ensures detection accuracy and cleanliness through sealing plates and spring structures.

Benefits of technology

It realizes efficient automatic installation and detection of smoke sensors, improves yield, reduces manual operation, ensures detection accuracy and equipment cleanliness, and extends service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223265163U_ABST
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Abstract

The utility model discloses a smoke sensor full-automatic installation detection device which comprises a machine frame, feeding line bodies used for feeding a light source, a switch and a photoelectric element respectively are arranged on the machine frame, a conveying line body used for conveying the light source, the switch and the photoelectric element is arranged between the feeding line bodies, an assembling platform is arranged on one side of the conveying line body, and the assembling platform is arranged on the other side of the conveying line body. An assembling robot for assembling the light source, the switch and the photoelectric element is arranged on the assembling platform; and a robot is arranged between the assembling platform and the conveying line body. The utility model mainly has the advantages of exquisite and compact structure, reasonable layout and reduced occupation, and is convenient for position layout of enterprises. Meanwhile, the feeding line body can be adjusted according to the specifications of a light source, a switch and a photoelectric element, and the assembly line can be suitable for assembly of smoke sensors of different specifications and has high applicability. In addition, the device achieves full-automatic operation, manual operation is not needed in the whole process, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoke sensor assembly, and in particular to a fully automatic installation and detection device for a smoke sensor. Background Art

[0002] Smoke detectors prevent fires by monitoring the concentration of smoke. Smoke detectors use ionization smoke sensors inside. Ionization smoke sensors are technologically advanced, stable and reliable sensors that are widely used in various fire alarm systems. Their performance is far superior to gas-sensitive resistor fire alarms.

[0003] Currently, smoke sensors are typically installed manually, which is time-consuming, labor-intensive, and inefficient, making them unsuitable for mass production. Furthermore, after installation, they need to be electrically tested. For example, the sensor detection device disclosed in Authorization Announcement No. CN215812857 U includes a frame with a sliding positioning assembly for positioning the sensor, a laser coder for laser coding the sensor, and an electrical measurement assembly for testing the sensor's electrical properties and a detection assembly for detecting the sensor's rotational speed, both located on one side of the positioning assembly. However, this detection device has a complex structure and an unreasonable layout. External factors can easily contaminate the internal environment during the detection process, making it impossible to guarantee internal cleanliness, which affects the detection effect and presents significant limitations. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a fully automatic installation and detection device for a smoke sensor.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A fully automatic installation and detection device for a smoke sensor includes a frame, the frame is provided with a loading line for loading a light source, a switch and a photoelectric element respectively, a conveying line for conveying the light source, the switch and the photoelectric element is provided between the loading line, the loading line can selectively convey the light source, the switch and the photoelectric element to the conveying line, an assembly platform is provided on one side of the conveying line, an assembly robot for assembling the light source, the switch and the photoelectric element is provided on the assembly platform; a robot is provided between the assembly platform and the conveying line.

[0007] Preferably, six feeding lines are fixedly provided on the frame, and the feeding lines are distributed on both sides of the conveying line.

[0008] Preferably, one side of the conveyor line body is also provided with a detection component for detecting the assembled smoke sensor, and the detection component at least includes a detection box, a notch is provided on the front of the detection box, and a sealing plate that can seal the notch is pivotally provided at the notch; a detector for detecting the smoke sensor is provided in the detection box.

[0009] Preferably, a column is fixedly provided in the detection box, the detector is fixedly provided on the column, a support plate is also fixedly provided on the column, a guide rail is fixedly provided on the support plate, a guide block adapted thereto is provided on the guide rail, a guide plate is fixedly provided on the guide block, a bearing block is fixedly provided on the guide plate, and a bearing groove adapted thereto is provided on the bearing block.

[0010] Preferably, a telescopic cylinder is fixedly provided on the support plate, a connecting block is fixedly provided on the cylinder shaft of the telescopic cylinder, and the connecting block is fixedly provided on the guide plate.

[0011] Preferably, the detector at least includes a downward pressure cylinder fixed on the column, a lower pressure plate fixed on the cylinder shaft of the downward pressure cylinder, an electric measuring rod that can slide up and down on the lower pressure plate is provided on the lower pressure plate, and limit heads are provided at both ends of the electric measuring rod. A spring is sleeved on the electric measuring rod, one end of the spring abuts against the lower pressure plate, and the other end abuts against the limit head.

[0012] Preferably, the sealing plate is arranged on the detection box through a hinge pivot, the detection box upper pivot is provided with a push-pull cylinder, the cylinder shaft of the push-pull cylinder upper pivot is provided with a connecting arm, and the other end of the connecting arm is fixed on the sealing plate.

[0013] The beneficial effects of the present invention are mainly reflected in:

[0014] 1. Its sophisticated structure, rational layout, and compact design reduce footprint and facilitate enterprise layout. Furthermore, the loading line can be adjusted according to the specifications of the light source, switch, and photoelectric element, accommodating smoke sensors of varying specifications, offering wide applicability. Furthermore, the device is fully automated, requiring no manual operation, significantly improving work efficiency.

[0015] 2. The sealing plate seals the gap to prevent external factors from affecting the test and ensure the accuracy of the test. In addition, it can also maintain the cleanliness of the test box, avoid contamination inside, and extend the service life.

[0016] 3. The setting of the spring can prevent the limit head from damaging the smoke sensor, thereby improving the yield rate of the smoke sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The technical solution of the utility model is further described below with reference to the accompanying drawings:

[0018] Figure 1 : A top view of a preferred embodiment of the utility model;

[0019] Figure 2 : A three-dimensional diagram of the detection assembly in a preferred embodiment of the present invention;

[0020] Figure 3 : A three-dimensional diagram of the detection assembly in a preferred embodiment of the present invention, with the detection box removed. DETAILED DESCRIPTION

[0021] The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and any structural, methodological, or functional modifications made by a person skilled in the art based on these embodiments are included within the scope of protection of the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0024] like Figures 1 to 3 As shown, the present invention discloses a fully automatic installation and detection device for smoke sensors, including a frame 1, on which a loading line 2 is provided for loading light sources, switches and photoelectric elements respectively. The structure of the loading line 2 is not the design point of the present invention, so it will not be described in detail here. In this preferred embodiment, six loading lines 2 are fixedly provided on the frame 1, and the loading lines 2 are distributed on both sides of the conveying line 3. Of course, the number and position of the loading lines 2 can be adjusted according to actual needs to meet the needs of smoke sensors of different specifications and increase applicability. At the same time, the layout is reasonable and compact, which reduces the occupied space and facilitates reasonable layout.

[0025] A conveyor line 3 is provided between the feeding line 2 for conveying the light source, switch and photoelectric element. The conveyor line 3 can be a belt conveyor or a chain conveyor, all of which fall within the scope of protection of the present utility model. The feeding line 2 can selectively convey the light source, switch and photoelectric element to the conveyor line 3.

[0026] An assembly platform 4 is installed on one side of the conveyor line 3. An assembly robot 5 is installed on the assembly platform 4 to assemble the light source, switch, and photoelectric components. A robot 6 is located between the assembly platform 4 and the conveyor line 3. This structure is sophisticated, rationally laid out, and compact, minimizing space requirements and facilitating enterprise layout. Furthermore, the loading line can be adjusted to the specifications of the light source, switch, and photoelectric components, allowing for the assembly of smoke sensors of varying specifications, offering wide applicability. Furthermore, the device is fully automated, requiring no manual intervention, significantly improving work efficiency.

[0027] In this preferred embodiment, one side of the conveyor line body 3 is also provided with a detection component 7 for detecting the assembled smoke sensor 100. The detection component 7 includes at least a detection box 71. A notch 72 is provided on the front of the detection box 71. A sealing plate 73 that can seal the notch 72 is pivotally provided at the notch 72. Specifically, the sealing plate 73 is pivotally provided on the detection box 71 through a hinge 731. A push-pull cylinder 732 is pivotally provided on the detection box 71. A connecting arm 733 is pivotally provided on the cylinder shaft of the push-pull cylinder 732. The other end of the connecting arm 733 is fixed to the sealing plate 73. The sealing plate 73 seals the notch to avoid being affected by external factors during detection, thereby ensuring the accuracy of the detection. In addition, the cleanliness of the detection box can be maintained, thereby avoiding contamination of the interior and extending its service life.

[0028] The detection box 71 is provided with a detector 74 for detecting the smoke sensor 100. The detector 74 includes at least a downward pressure cylinder 741 fixed to the column 75. A downward pressure plate 742 is fixed to the cylinder shaft of the downward pressure cylinder 741. The downward pressure plate 742 is provided with an electric measuring rod 743 that can slide up and down thereon. Both ends of the electric measuring rod 743 are provided with a limit head 744. The electric measuring rod 743 is sleeved with a spring 745, one end of which abuts the downward pressure plate 742 and the other end abuts the limit head 744. The provision of the spring can prevent the limit head from damaging the smoke sensor, thereby improving the yield rate of the smoke sensor.

[0029] A column 75 is fixedly mounted within the detection box 71. The detector 74 is fixedly mounted on the column 75. A support plate 76 is also fixedly mounted on the column 75. A guide rail 77 is fixedly mounted on the support plate 76. A guide block is mounted on the guide rail 77. A guide plate 78 is fixedly mounted on the guide block. A bearing block 79 is fixedly mounted on the guide plate 78. A bearing slot is defined in the bearing block 79 for the smoke sensor 100. A telescopic cylinder 761 is also fixedly mounted on the support plate 76. A connecting block 762 is fixedly mounted on the cylinder shaft of the telescopic cylinder 761. The connecting block 762 is fixedly mounted on the guide plate 78.

[0030] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation method can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0031] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic installation and detection device for a smoke sensor, comprising a frame (1), characterized in that: The frame (1) is provided with a loading line (2) for loading the light source, switch and photoelectric element respectively, and a conveying line (3) for conveying the light source, switch and photoelectric element is provided between the loading line (2). The loading line (2) can selectively convey the light source, switch and photoelectric element to the conveying line (3). An assembly platform (4) is provided on one side of the conveying line (3), and an assembly robot (5) for assembling the light source, switch and photoelectric element is provided on the assembly platform (4); a robot (6) is provided between the assembly platform (4) and the conveying line (3).

2. The fully automatic installation and detection device for smoke sensors according to claim 1 is characterized in that: Six feeding lines (2) are fixedly mounted on the frame (1), and the feeding lines (2) are distributed on both sides of the conveying line (3).

3. The fully automatic installation and detection device for smoke sensors according to claim 1 is characterized in that: A detection assembly (7) for detecting the assembled smoke sensor (100) is further provided on one side of the conveyor line body (3). The detection assembly (7) comprises at least a detection box (71). A notch (72) is provided on the front of the detection box (71). A sealing plate (73) is pivotally provided at the notch (72) to seal the notch (72). A detector (74) for detecting the smoke sensor (100) is provided in the detection box (71).

4. The fully automatic installation and detection device for smoke sensors according to claim 3 is characterized by: A column (75) is fixedly provided in the detection box (71), the detector (74) is fixedly provided on the column (75), a support plate (76) is fixedly provided on the column (75), a guide rail (77) is fixedly provided on the support plate (76), a guide block adapted thereto is provided on the guide rail (77), a guide plate (78) is fixedly provided on the guide block, a bearing block (79) is fixedly provided on the guide plate (78), and a bearing groove adapted thereto is provided on the bearing block (79).

5. The fully automatic installation and detection device for smoke sensors according to claim 4 is characterized in that: A telescopic cylinder (761) is also fixedly provided on the support plate (76), a connecting block (762) is fixedly provided on the cylinder shaft of the telescopic cylinder (761), and the connecting block (762) is fixedly provided on the guide plate (78).

6. The fully automatic installation and detection device for smoke sensors according to claim 5 is characterized in that: The detector (74) at least comprises a downward pressure cylinder (741) fixed on the column (75), a downward pressure plate (742) fixed on the cylinder shaft of the downward pressure cylinder (741), an electric measuring rod (743) that can slide up and down on the downward pressure plate (742), and a limit head (744) at both ends of the electric measuring rod (743). A spring (745) is sleeved on the electric measuring rod (743), one end of the spring (745) abuts against the downward pressure plate (742), and the other end abuts against the limit head (744).

7. The fully automatic installation and detection device for smoke sensors according to claim 6 is characterized in that: The sealing plate (73) is pivotally arranged on the detection box (71) via a hinge (731); a push-pull cylinder (732) is pivotally arranged on the detection box (71); a connecting arm (733) is pivotally arranged on the cylinder shaft of the push-pull cylinder (732); and the other end of the connecting arm (733) is fixedly arranged on the sealing plate (73).