Packaging device for knitted collar
Automatically counting and stacking bundling of the add-ons is achieved through automated packaging devices, solving the problems of high labor intensity and low efficiency in manual packaging, and achieving efficient and flexible knitted leading packaging.
Patent Information
- Application Number
- CN202422543554.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The packaging process leading knitting in the prior art requires manual counting and bundling, resulting in high labor intensity, low efficiency, and difficulty in accurately controlling the number of added collars.
An automated packaging device including a first conveyor belt, a second conveyor belt, a chain conveyor belt, a motor and a sensor is adopted. The number of adding collars is automatically controlled by a counting sensor and a controller, and automatic stacking and binding is realized through a limit structure and a moving placement structure.
It reduces the labor intensity of operators, improves packaging efficiency, expands the scope of application, can flexibly adapt to different sizes, and improves the practicality and structural flexibility of packaging devices.
Smart Images

Figure CN223267205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging devices, in particular to a packaging device for knitting leaders. Background Art
[0002] A knitted collar, typically referring to the collar of a knitted garment, is not only a crucial detail but also serves both functional and decorative purposes. It protects the neck, shapes the neckline, and enhances the garment's layering. Knitted collars can be categorized by collar shape, including straight, round, square, V, and U collars. They can also be categorized by collar style, including hollow and added collars. Added collars, such as lapels, shawl collars, and banana collars, are created by adding additional fabric or cloth to the garment. These collars are individually made and packaged after production to protect them from dust and other factors.
[0003] When packing the additional collars, multiple additional collars are generally piled together manually, and then the piled additional collars are tied together with ropes or cable ties. The tied additional collars are then placed inside a box for packaging. This process requires manual verification of a specific number of additional collars and the bundling operation. After a long time, the operator will feel tired and unable to accurately determine the number of additional collars that need to be bundled, making the entire process more complicated, increasing the labor intensity of packaging, and reducing the efficiency of packaging the additional collars. Therefore, a packaging device for knitted collars is needed to solve the above problems. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0005] Therefore, one purpose of the present invention is to provide a packaging device for knitting leaders to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.
[0006] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the utility model provides a packaging device for knitted leaders, including a first conveyor belt, a second conveyor belt and a chain conveyor belt, the first conveyor belt is connected to a first motor that drives the first conveyor belt to work, a controller is fixedly installed on the first conveyor belt bracket, a workpiece limiting structure is provided on the first conveyor belt, a mounting plate is fixedly connected to one side of the first conveyor belt bracket, a counting sensor is fixedly installed on one side of the mounting plate, a second motor that drives the second conveyor belt to work is provided on the second conveyor belt, a packaging box is provided on the second conveyor belt, a third motor that drives the chain conveyor belt to work is provided on the chain conveyor belt, and a plurality of movable storage structures are provided on the chain conveyor belt.
[0007] Preferably, any of the above schemes is that the movable storage structure includes a bracket, a slide groove, a bidirectional screw rod, a knob, a limit baffle and a support baffle, and two T-shaped brackets are connected to the chain conveyor belt. The top sides of the two brackets are provided with slide grooves, and the inner walls of the two slide grooves are rotatably connected to the bidirectional screw rods through bearings. One end of the two bidirectional screw rods is fixedly connected to a knob, and the outer surfaces of the two bidirectional screw rods are threadedly connected to two limit baffles, and the symmetrical sides of the two brackets are fixedly connected to several support baffles.
[0008] Preferably, from any of the above schemes, the workpiece limiting structure includes a mounting plate, an adjusting threaded rod, a limiting baffle and a guide rod, and two mounting plates are fixedly connected to the top side of the first conveyor belt bracket, one side of the two mounting plates is threadedly connected to an adjusting threaded rod, one end of the two adjusting threaded rods is rotatably connected to the limiting baffle through a bearing, and one side of the two limiting baffles is fixedly connected to two guide rods with a T-shaped cross-section.
[0009] Preferably, according to any of the above solutions, the counting sensor is electrically connected to the controller, and the controller is electrically connected to the first motor.
[0010] Preferably, from any of the above schemes, the position of the chain conveyor belt corresponds to that of the first conveyor belt, the height of the chain conveyor belt is less than that of the first conveyor belt, and the position of the second conveyor belt corresponds to that of the chain conveyor belt.
[0011] Preferably, any of the above solutions is that the limit baffle is slidably connected to the slide groove, and the width of the limit baffle is adapted to the width of the slide groove.
[0012] Preferably, from any of the above solutions, the guide rod passes through the mounting plate, and the guide rod is slidably connected to the mounting plate.
[0013] The utility model can automatically transport additional collars and stack a specific number of additional collars together through the coordinated arrangement of the first conveyor belt, the second conveyor belt, the chain conveyor belt, the first motor, the controller, the workpiece limiting structure, the mounting plate, the counting sensor, the second motor, the packaging box, the third motor and the movable placement structure, so as to facilitate subsequent bundling operations without the need for manual measurement of the number of additional collars to be bundled, thereby reducing the labor intensity of the operator and improving the efficiency of packaging and adding collars; through the coordinated arrangement of the slide groove, the two-way screw rod, the knob, the limiting baffle, the supporting baffle, the mounting plate, the adjusting threaded rod, the limiting baffle and the guide rod, the limiting baffle and the limiting baffle can be adjusted to the appropriate position according to the size of the additional collar, so that the limiting packaging operation can be better performed on additional collars of different sizes, thereby expanding the scope of application of the packaging device for knitting leaders and improving the practicality and structural flexibility of the packaging device for knitting leaders. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 This is a structural diagram of the first conveyor belt and its connecting components of the utility model;
[0016] Figure 3 This is a schematic structural diagram of the chain conveyor belt and its connecting components of the utility model;
[0017] Figure 4 This is a structural diagram of the mobile storage structure of the utility model. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0019] like Figures 1 to 4 As shown, the utility model provides a packaging device for knitting leaders, comprising: a first conveyor belt 1, a second conveyor belt 2 and a chain conveyor belt 3, the first conveyor belt 1 is connected to a first motor 4 that drives the first conveyor belt 1 to work, a controller 5 is fixedly installed on the bracket of the first conveyor belt 1, a workpiece limiting structure 6 is provided on the first conveyor belt 1, a mounting plate 7 is fixedly connected to one side of the first conveyor belt bracket, a counting sensor 8 is fixedly installed on one side of the mounting plate 7, a second motor 9 that drives the second conveyor belt 2 to work is provided on the second conveyor belt 2, a packaging box 10 is provided on the second conveyor belt 2, and a chain conveyor belt 3 is provided on the second conveyor belt 1. A third motor 11 is provided on the plate conveyor belt 3 to drive the chain plate conveyor belt 3. Several mobile storage structures 12 are provided on the chain plate conveyor belt 3. When the additional collars of the knitted collars are packaged, the additional collars are placed one by one on the first conveyor belt 1, and by starting the first conveyor belt 1, the additional collars will move and be piled up one by one on the mobile storage structure 12, and in this process the counting sensor 8 will transmit a signal to the controller 5. When the additional collars are piled up to a certain number, the controller 5 will control the first motor 4 to stop, and then the operator can bundle the piled additional collars.
[0020] As an optional technical solution of the present invention, the mobile storage structure 12 includes a bracket 1201, a slide 1202, a bidirectional screw rod 1203, a knob 1204, a limit baffle 1205 and a support baffle 1206. Two T-shaped brackets 1201 are connected to the chain conveyor belt 3. The top sides of the two brackets 1201 are provided with slide grooves 1202. The inner walls of the two slide grooves 1202 are rotatably connected to the bidirectional screw rods 1203 through bearings. One end of the two bidirectional screw rods 1203 is fixedly connected to the knob 1204. The outer surfaces of the two bidirectional screw rods 1204 are threadedly connected to two limit baffles 1205. The two screw rods of the bidirectional screw rods 1204 rotate in opposite directions, and the two screw rods of the bidirectional screw rods 1204 have the same pitch, so that the two limit baffles 1205 can make relative motion at the same time and move the same distance. 01 are fixedly connected to a plurality of supporting baffles 1206 on each symmetrical side, and there is a distance between the supporting baffles 1206 connected to the two brackets 1201, so that the cable ties and ropes required for bundling the additional collars can pass through between the supporting baffles 1206 and perform the bundling operation on the additional collars stacked together. When the additional collars are packaged, first rotate the knob 1204 to rotate the bidirectional screw rod 1203. At this time, the two limiting baffles 1205 move at the same time. The two limiting baffles 1205 are adjusted to the appropriate position according to the size of the additional collars, and the additional collars transported by the first conveyor belt 1 will fall between the two limiting baffles 1205 and overlap on the supporting baffles 1206. The multiple additional collars are stacked together through the two limiting baffles 1205, and then the ropes or cable ties can be passed through the gap between the supporting baffles 1206 and the bundling operation can be performed.
[0021] As an optional technical solution of the present invention, the workpiece limiting structure 6 includes a mounting plate 601, an adjusting threaded rod 602, a limiting baffle 603 and a guide rod 604. The top side of the first conveyor belt 1 bracket is fixedly connected to two mounting plates 601, one side of the two mounting plates 601 is threadedly connected to an adjusting threaded rod 602, one end of the two adjusting threaded rods 602 is rotatably connected to the limiting baffle 603 through a bearing, and one side of the two limiting baffles 603 is fixedly connected to two guide rods 604 with a T-shaped cross-section. Before packaging, the adjusting threaded rod 602 drives the limiting baffle 603 to move, and the two limiting baffles 603 are adjusted to a suitable spacing according to the size of the added collar.
[0022] As an optional technical solution of the present invention, the counting sensor 8 is electrically connected to the controller 5 , and the controller 5 is electrically connected to the first motor 4 , so that the controller 5 can stop the first motor 4 according to the signal of the counting sensor 8 .
[0023] As an optional technical solution of the present invention, the chain conveyor belt 3 corresponds to the position of the first conveyor belt 1, the height of the chain conveyor belt 3 is less than the height of the first conveyor belt 1, and the position of the second conveyor belt 2 corresponds to the chain conveyor belt 3, so that the added collars on the first conveyor belt 1 can be smoothly transported to the chain conveyor belt 3.
[0024] As an optional technical solution of the present invention, the limit baffle 1205 is slidably connected to the slide groove 1202, and the width of the limit baffle 1205 is adapted to the width of the slide groove 1202. The slide groove 1202 can guide the limit baffle 1205 so that the limit baffle 1205 can only move linearly along the direction of the slide groove 1202.
[0025] As an optional technical solution of the present invention, the guide rod 604 passes through the mounting plate 601, and the guide rod 604 is slidingly connected to the mounting plate 601. The guide rod 604 guides the limit baffle 603, so that the limit baffle 603 can only move linearly along the direction of the guide rod 604.
[0026] A packaging device for knitting leaders, the working principle of which is as follows:
[0027] 1) Rotate the knob 1204 to rotate the bidirectional screw rod 1203. At this time, the two limit baffles 1205 move simultaneously. Adjust the two limit baffles 1205 to the appropriate position according to the size of the added collar;
[0028] 2) The adjusting threaded rod 602 drives the limit baffle 603 to move, and the two limit baffles 603 are adjusted to a suitable distance according to the size of the added collar;
[0029] 3) Place the additional collar on the first conveyor belt 1, and ensure that the additional collar is not between the two limit baffles 603;
[0030] 4) Start the first conveyor belt 1 to drive the added collars to move, so that the added collars fall from the first conveyor belt 1 and fall between the two limit baffles 1205. At this time, the added collars are overlapped on the support baffle 1206 and located between the two limit baffles 1205. The added collars will accumulate upward. During this process, the counting sensor 8 will transmit a signal to the controller 5. When the added collars accumulate to a certain number, the controller 5 will control the first motor 4 to stop;
[0031] 5) Pass the tie and rope required for bundling the additional collars through the support baffles 1206 and perform the bundling operation on the piled additional collars;
[0032] 6) Start the third motor 11 to rotate the chain conveyor belt 3. At this time, the mobile storage structure 12 will drive the bundled additional collars to move, and move the mobile storage structure 12 for the unbundled additional collars to the position corresponding to the first conveyor belt 1. At this time, the bundled additional collars can be placed inside the packaging box 10. The second motor 9 is started to drive the second conveyor belt 2 to drive the packaging box 10 to move, so that the packaging box 10 without the bundled additional collars moves to the position corresponding to the chain conveyor belt 3.
[0033] 7) Repeat steps 4, 5 and 6 to repeatedly bundle and pack the additional collars.
[0034] In summary, the packaging device for knitted collars, through the coordinated arrangement of the first conveyor belt 1, the second conveyor belt 2, the chain conveyor belt 3, the first motor 4, the controller 5, the workpiece limiting structure 6, the mounting plate 7, the counting sensor 8, the second motor 9, the packaging box 10, the third motor 11 and the movable storage structure 12, can automatically transport additional collars and stack a specific number of additional collars together, which is convenient for subsequent bundling operations. There is no need to manually measure the number of additional collars to be bundled, which reduces the labor intensity of the operator and improves the efficiency of packaging additional collars. Through the coordinated arrangement of the slide groove 1202, the bidirectional screw rod 1203, the knob 1204, the limit baffle 1205, the support baffle 1206, the mounting plate 601, the adjusting threaded rod 602, the limit baffle 603 and the guide rod 604, the limit baffle 1205 and the limit baffle 603 can be adjusted to a suitable position according to the size of the added collar, so that the limit packaging operation of added collars of different sizes can be better performed, thereby expanding the scope of application of the packaging device for knitting leaders and improving the practicality and structural flexibility of the packaging device for knitting leaders.
Claims
1. A packaging device for knitting leaders, characterized in that: It includes a first conveyor belt, a second conveyor belt and a chain conveyor belt, the first conveyor belt is connected to a first motor that drives the first conveyor belt to work, the first conveyor belt bracket is fixedly installed with a controller, the first conveyor belt is provided with a workpiece limiting structure, one side of the first conveyor belt bracket is fixedly connected with a mounting plate, one side of the mounting plate is fixedly installed with a counting sensor, the second conveyor belt is provided with a second motor that drives the second conveyor belt to work, the second conveyor belt is provided with a packaging box, the chain conveyor belt is provided with a third motor that drives the chain conveyor belt to work, and the chain conveyor belt is provided with a plurality of movable storage structures.
2. A knitting leader packaging device according to claim 1, characterized in that: The mobile storage structure includes a bracket, a slide groove, a bidirectional screw rod, a knob, a limit baffle and a support baffle. Two T-shaped brackets are connected to the chain conveyor belt. The top sides of the two brackets are provided with a slide groove. The inner walls of the two slide grooves are rotatably connected to the bidirectional screw rods through bearings. One end of the two bidirectional screw rods is fixedly connected to a knob. The outer surfaces of the two bidirectional screw rods are threadedly connected to two limit baffles. Several support baffles are fixedly connected to the symmetrical sides of the two brackets.
3. A knitting leader packaging device according to claim 2, characterized in that: The workpiece limiting structure includes a mounting plate, an adjusting threaded rod, a limiting baffle and a guide rod. Two mounting plates are fixedly connected to the top side of the first conveyor belt bracket. One side of the two mounting plates is threadedly connected to an adjusting threaded rod. One end of the two adjusting threaded rods is rotatably connected to the limiting baffle through a bearing. One side of the two limiting baffles is fixedly connected to two guide rods with a T-shaped cross-section.
4. A knitting leader packaging device according to claim 3, characterized in that: The counting sensor is electrically connected to the controller, and the controller is electrically connected to the first motor.
5. A knitting leader packaging device according to claim 4, characterized in that: The chain conveyor belt corresponds to the position of the first conveyor belt, the height of the chain conveyor belt is less than the height of the first conveyor belt, and the second conveyor belt corresponds to the position of the chain conveyor belt.
6. A knitting leader packaging device according to claim 5, characterized in that: The limit baffle is slidably connected to the slide slot, and the width of the limit baffle is adapted to the width of the slide slot.
7. A knitting leader packaging device according to claim 6, characterized in that: The guide rod passes through the mounting plate, and the guide rod is slidably connected to the mounting plate.