Deviation prevention device of coal mine conveyor

Abstract

The utility model relates to the technical field of conveyors, in particular to an anti-deviation device of a coal mine conveyor, which comprises a support frame, the top of the supporting frame is fixedly connected with a protective shell, the bottom of the supporting frame is fixedly connected with an adjusting frame, the outer portion of the supporting frame is fixedly connected with a side ladder, the top of the supporting frame is provided with the conveying assembly, and the top of the supporting frame is fixedly connected with the mounting plate; the first motor drives the screw rod to rotate in the mounting plate and drives the sliding blocks to slide along the limiting rods, the two sets of sliding blocks move synchronously, the rotating plate is pushed to act, the bevel edge plate rotates around the supporting rod, and then the angle of the deviation preventing roller in the fixing frame is adjusted; the buffering plate drives the rotating plate to move synchronously, the pushing block is pushed to slide along the sliding rod, buffering is achieved through the spring, abrasion of the carrier roller and the conveying belt can be reduced through the design, the transverse deviation force of the conveying belt is effectively adjusted, and the maintenance cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of conveyors, in particular to a device for preventing a coal mine conveyor from deviation. Background Art

[0002] The belt conveyors commonly used in coal mines are affected by geological conditions, inadequate maintenance, water and coal, and other factors, which make it easy for belt deviation accidents to occur during the production and transportation process. In addition, the conveyed coal and gangue will fall due to the influence of belt deviation. After the coal and gangue fall, they will rub against the belt for a long time, which makes it extremely easy for the belt to heat up and spontaneously combust, causing production safety accidents.

[0003] The anti-deviation device for coal mine conveyors operates as follows: A monitoring device equipped with components such as angle sensors monitors the position and status of the conveyor belt in real time. When the conveyor belt deviates, the roller carrier rotates, and the angle sensor measures the deviation angle and uploads the data. A signal collector processes the data and transmits it to the control center via a wireless transceiver. A correction device automatically adjusts the rollers based on the deviation angle to reset them. If the deviation exceeds a set threshold, the system issues an alarm and, in severe cases, delays the machine shutdown. Operators are required to regularly inspect the device and perform manual adjustments as necessary. Practical applications have shown that this device can reduce accident rates, improve operational efficiency, and ensure safe and stable conveyor operation.

[0004] However, existing anti-slip devices have certain drawbacks. Their fixed angles, with no adjustable inclusions, can lead to increased wear on components like rollers and conveyor belts, requiring more frequent replacement and increasing maintenance costs. Furthermore, the impact of falling material creates a force that, without a buffer, prevents the conveyor belt from effectively adjusting its lateral force when it slants. This significantly increases friction between the conveyor belt and the rollers and drums, leading to increased wear on the belt edges. Utility Model Content

[0005] In order to overcome the problem that the anti-deflection device cannot adjust the angle and cannot cushion the materials falling on the conveyor belt.

[0006] The technical solution of the utility model is: a coal mine conveyor anti-deviation device includes a support frame; it also includes a mounting plate and a transport assembly, the top of the support frame is fixedly connected to a protective shell, the bottom of the support frame is fixedly connected to an adjusting frame, the outside of the support frame is fixedly connected to a side ladder, the top of the support frame is provided with a transport assembly, the top of the support frame is fixedly connected to a mounting plate, the outside of the mounting plate is fixedly connected to motor 1, the output end of motor 1 is fixedly connected to a screw, the external thread of the screw is connected to a sliding block, the inner side of the mounting plate is fixedly connected to a limiting rod, the internal rotation of the sliding block is connected to a rotating plate, the inner side of the mounting plate is fixedly connected to a cross plate, the top of the cross plate is fixedly connected to a support rod, the internal rotation of the support rod is connected to a bevel plate, the inner side of the bevel plate is fixedly connected to a fixed frame, the internal rotation of the fixed frame is connected to an anti-deviation roller, the outside of the screw is fixedly connected to a pulley, bolts are provided inside the mounting plate, and a buffer assembly is provided inside the mounting plate.

[0007] Preferably, the buffer assembly includes a side plate, which is fixedly connected to the inner side of the mounting plate, the outer side of the mounting plate is fixedly connected to a connecting seat, the outer end of the side plate away from the connecting seat is fixedly connected to a fixed plate, the inner side of the fixed plate is fixedly connected to a sliding rod, the outer side of the fixed plate is fixedly connected to a damper, the outer side of the damper is fixedly connected to a pushing block, the inner side of the pushing block is rotatably connected to a rotating plate, the outer side of the rotating plate is rotatably connected to a buffer plate away from the pushing block, the inner side of the buffer plate is rotatably connected to a buffer roller, and a spring is provided at a middle position between the outer side of the fixed plate and the outer side of the pushing block.

[0008] Preferably, a through hole 1 is provided on the connecting seat, and the buffer plate is rotatably connected to the inside of the connecting seat through the through hole 1. When the buffer roller approaches the side plate, the damper will work in conjunction with the spring.

[0009] Preferably, a slide groove 1 is provided on the bevel plate, and the rotating plate is slidably connected to the inside of the bevel plate through the slide groove 1. When the sliding blocks approach each other, the angle between the anti-deflection rollers will become larger.

[0010] Preferably, the sliding block is provided with a second through hole, through which the sliding block is slidably connected to the outside of the limiting rod, and the pushing block is provided with a third through hole, through which the pushing block is slidably connected to the outside of the sliding rod.

[0011] Preferably, the transport component includes motor 2, which is fixedly connected to the outside of the support frame, and the output end of motor 2 is fixedly connected to rotating disk 1, the external transmission of rotating disk 1 is connected to a rotating belt, and the end of the rotating belt away from rotating disk 1 is transmission-connected to rotating disk 2, the outside of rotating disk 2 is fixedly connected to transmission roller 1, the external transmission of transmission roller 1 is connected to the transmission belt, and the end of the transmission belt away from transmission roller 1 is transmission-connected to transmission roller 2.

[0012] Preferably, when the rotating disk 1 rotates, the rotating belt will provide power to the rotating disk 2.

[0013] The beneficial effects of the utility model are as follows: the screw is driven by a motor to rotate in the mounting plate, driving the sliding block to slide along the limit rod, and the two sets of sliding blocks move synchronously, pushing the rotating plate to move, so that the bevel plate rotates around the support rod, and then adjusting the angle of the anti-deviation roller in the fixed frame. When the material falls, the anti-deviation roller deviates toward the side plate, driving the buffer plate to rotate in the connecting seat, and the buffer plate drives the rotating plate to move synchronously, pushing the pushing block to slide along the sliding rod, and achieving buffering through the spring. This design can reduce the wear of the rollers and the conveyor belt, effectively adjust the lateral offset force of the conveyor belt, and reduce maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Shown is a schematic diagram of the structure of the anti-deviation device for coal mine conveyors;

[0015] Figure 2 Shown is a schematic diagram of the structure of the anti-deviation device of the coal mine conveyor;

[0016] Figure 3 Shown is a schematic diagram of the anti-deflection roller and its component structure of the utility model;

[0017] Figure 4 Shown is a schematic diagram of the structure of the buffer component of the present utility model;

[0018] Figure 5 Shown is a schematic diagram of the bottom structure of the buffer assembly of the present invention;

[0019] Figure 6 Shown is a schematic diagram of the mounting plate and other components of the present invention;

[0020] Figure 7 Shown is a schematic diagram of the transport component structure of the present utility model;

[0021] Figure 8 What is shown is a schematic diagram of the structure of the transport component part of the present invention.

[0022] Explanation of the accompanying drawings: 1. Support frame; 21. Mounting plate; 22. Motor 1; 23. Screw; 24. Sliding block; 25. Rotating plate; 26. Bevel plate; 27. Fixed frame; 28. Anti-skew roller; 29. ​​Limit rod; 210. Pulley; 211. Side plate; 212. Connecting seat; 213. Fixed plate; 214. Buffer roller; 215. Damper; 216. Push block; 217. Spring; 218. Sliding rod; 219. Buffer plate; 220. Rotating plate; 221. Bolt; 222. Support rod; 223. Cross plate; 31. Motor 2; 32. Rotating disk 1; 33. Rotating belt; 34. Rotating disk 2; 35. Transmission roller 1; 36. Transmission belt; 37. Transmission roller 2; 4. Protective shell; 5. Adjustment frame; 6. Side ladder. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] See also Figures 1-8The utility model provides an embodiment: a device for preventing a coal mine conveyor from running off the track, comprising a support frame 1; a mounting plate 21 and a transport assembly, the top of the support frame 1 is fixedly connected to a protective shell 4, the bottom of the support frame 1 is fixedly connected to an adjusting frame 5, the outside of the support frame 1 is fixedly connected to a side ladder 6, and a transport assembly is provided on the top of the support frame 1, the top of the support frame 1 is fixedly connected to a mounting plate 21, the outside of the mounting plate 21 is fixedly connected to a motor 22, the output end of the motor 22 is fixedly connected to a screw 23, the external thread of the screw 23 is connected to a sliding block 24, the inner side of the mounting plate 21 is fixedly connected to a limit rod 29, the internal rotation of the sliding block 24 is connected to a rotating plate 25, the inner side of the mounting plate 21 is fixedly connected to a cross plate 223, the top of the cross plate 223 is fixedly connected to a support rod 222, the internal rotation of the support rod 222 is connected to a bevel plate 26, the inner side of the bevel plate 26 is fixedly connected to a fixing frame 27, and the internal rotation of the fixing frame 27 is connected to The anti-deviation roller 28 and the screw rod 23 are fixedly connected to the pulley 210 on the outside, and the bolt 221 is provided inside the mounting plate 21. The buffer assembly is provided on the inner side of the mounting plate 21, and the buffer assembly includes a side plate 211, which is fixedly connected to the inner side of the mounting plate 21, and the outer side of the mounting plate 21 is fixedly connected to the connecting seat 212. The outer end of the side plate 211 away from the connecting seat 212 is fixedly connected to the fixing plate 213, and the inner side of the fixing plate 213 is fixedly connected to the sliding rod 218. The outer side of the fixing plate 213 is fixedly connected to the damper 215, and the outer side of the damper 215 is fixedly connected to the pushing block 216. The inner rotation of the pushing block 216 is connected to the rotating plate 220, and the outer end of the rotating plate 220 away from the pushing block 216 is rotatably connected to the buffer plate 219. The inner rotation of the buffer plate 219 is connected to the buffer roller 214. A spring 217 is provided at the middle position between the outer side of the fixing plate 213 and the outer side of the pushing block 216. The screw 23 is driven to rotate inside the mounting plate 21, so that the screw 23 drives the sliding block 24 to slide outside the limiting rod 29. At this time, the two sets of sliding blocks 24 drive the rotating plate 25 to move, and the rotating plate 25 pushes the bevel plate 26 to rotate inside the support rod 222, so that the bevel plate 26 drives the anti-deflection roller 28 inside the fixing frame 27 to adjust the angle. When the material falls, the anti-deflection roller 28 will move closer to the side plate 211, and the anti-deflection roller 28 will drive the buffer plate 219 to rotate inside the connecting seat 212. At this time, the buffer plate 219 drives the internal rotating plate 220 to approach the side plate 211. Driven by the buffer plate 219, the rotating plate 220 pushes the pushing block 216 to slide outside the sliding rod 218. At this time, the pushing block 216 cooperates with the spring 217 to buffer the pushing block 216 (the motor 22 on the device is reduced accordingly according to the corresponding situation. By adding a belt to the pulley 210 outside the screw 23, the devices are connected to each other, thereby alleviating the excessive use of the motor 22 and reducing costs).

[0025] See also Figure 2-6The first spring 217 is provided on the support 214 so that the spring 217 can move relative to the support 214, and the second spring 217 can move relative to the support 214.

[0026] See also Figure 7-8 In this embodiment, the transport component includes a motor 2 31, which is fixedly connected to the outside of the support frame 1, and the output end of the motor 2 31 is fixedly connected to a rotating disk 1 32, and the external transmission of the rotating disk 1 32 is connected to a rotating belt 33, and the end of the rotating belt 33 away from the rotating disk 1 32 is transmission-connected to a rotating disk 2 34, and the external part of the rotating disk 2 34 is fixedly connected to a transmission roller 1 35, and the external transmission of the transmission roller 1 35 is connected to a transmission belt 36, and the end of the transmission belt 36 away from the transmission roller 1 35 is transmission-connected to a transmission roller 2 37. Since the transmission belt 36 is provided, it is beneficial to transport materials; when the rotating disk 1 32 rotates, the rotating belt 33 will provide power to the rotating disk 2 34. Since the rotating belt 33 is provided, it is beneficial to make the rotating disk 1 32 and the rotating disk 2 34 rotate at the same time.

[0027] During operation, the motor 2 31 drives the rotating belt 33 outside the rotating disk 1 32 to rotate outside the rotating disk 2 34, so that the rotating disk 2 34 drives the conveyor belt 36 outside the conveyor roller 1 35 to rotate outside the conveyor roller 2 37, thereby transporting the coal falling on the top of the conveyor belt 36. The screw 23 is driven to rotate inside the mounting plate 21, so that the screw 23 drives the sliding block 24 to slide outside the limit rod 29. At this time, the two groups of sliding blocks 24 drive the rotating plate 25 to move, and the rotating plate 25 pushes the bevel plate 26 to rotate inside the support rod 222, so that the bevel plate 26 drives the anti-deflection roller 28 inside the fixed frame 27 to adjust the angle. When the material falls, the anti-deflection roller 28 will approach the side plate 211, and the anti-deflection roller 28 drives the buffer plate 219 to rotate inside the connecting seat 212. At this time, the buffer plate 219 drives the internal rotating plate 220 to approach the side plate 211. Driven by the buffer plate 219, the rotating plate 220 pushes the pushing block 216 to slide outside the sliding rod 218. At this time, the pushing block 216 cooperates with the spring 217 to buffer the pushing block 216.

[0028] Through the above steps, motor 1 22 drives screw 23 to rotate within mounting plate 21, driving slide block 24 to slide along limit rod 29. The two sets of slide blocks 24 move synchronously, pushing rotating plate 25, causing bevel plate 26 to rotate around support rod 222, thereby adjusting the angle of anti-skew roller 28 within fixed frame 27. When material falls, anti-skew roller 28 deflects toward side plate 211, thereby adjusting the device's anti-skew function. This drives buffer plate 219 to rotate within connecting seat 212. Buffer plate 219 drives rotating plate 220 to move synchronously, pushing push block 216 to slide along slide rod 218, with spring 217 providing buffering. This design reduces wear on rollers and conveyor belts, effectively adjusts the lateral deflection force of the conveyor belt, and reduces maintenance costs.

Claims

1. A device for preventing a coal mine conveyor from running off the track, comprising a support frame (1); characterized in that: The utility model also includes a mounting plate (21) and a transport component, the top of the support frame (1) is fixedly connected to a protective shell (4), the bottom of the support frame (1) is fixedly connected to an adjustment frame (5), the outside of the support frame (1) is fixedly connected to a side ladder (6), the top of the support frame (1) is provided with a transport component, the top of the support frame (1) is fixedly connected to a mounting plate (21), the outside of the mounting plate (21) is fixedly connected to a motor 1 (22), the output end of the motor 1 (22) is fixedly connected to a screw rod (23), the outside of the screw rod (23) is threadedly connected to a sliding block (24), and the inside of the mounting plate (21) is fixedly connected to a limit rod. (29), the sliding block (24) is internally rotatably connected to a rotating plate (25), the inner side of the mounting plate (21) is fixedly connected to a transverse plate (223), the top of the transverse plate (223) is fixedly connected to a support rod (222), the inner side of the support rod (222) is rotatably connected to a bevel plate (26), the inner side of the bevel plate (26) is fixedly connected to a fixed frame (27), the inner side of the fixed frame (27) is rotatably connected to an anti-deflection roller (28), the outer side of the screw rod (23) is fixedly connected to a pulley (210), a bolt (221) is provided inside the mounting plate (21), and a buffer assembly is provided inside the mounting plate (21); The buffer assembly includes a side plate (211), the side plate (211) is fixedly connected to the inner side of the mounting plate (21), the outer side of the mounting plate (21) is fixedly connected to a connecting seat (212), the outer end of the side plate (211) away from the connecting seat (212) is fixedly connected to a fixing plate (213), the inner side of the fixing plate (213) is fixedly connected to a sliding rod (218), the outer side of the fixing plate (213) is fixedly connected to a damper (215), the outer side of the damper (215) is fixedly connected to a pushing block (216), the inner side of the pushing block (216) is rotatably connected to a rotating plate (220), the outer side of the rotating plate (220) away from the pushing block (216) is rotatably connected to a buffer plate (219), the inner side of the buffer plate (219) is rotatably connected to a buffer roller (214), and a spring (217) is provided at a middle position between the outer side of the fixing plate (213) and the outer side of the pushing block (216); A through hole 1 is provided on the connecting seat (212), and the buffer plate (219) is rotatably connected to the interior of the connecting seat (212) through the through hole 1. When the buffer roller (214) approaches the side plate (211), the damper (215) cooperates with the spring (217) to work.

2. The anti-deviation device for coal mine conveyor according to claim 1, characterized in that: A chute 1 is provided on the bevel plate (26), and the rotating plate (25) is slidably connected to the inside of the bevel plate (26) through the chute 1. When the sliding blocks (24) approach each other, the angle between the anti-deflection rollers (28) will become larger.

3. The anti-deviation device for coal mine conveyor according to claim 1, characterized in that: The sliding block (24) is provided with a second through hole, and the sliding block (24) is slidably connected to the outside of the limit rod (29) through the second through hole. The pushing block (216) is provided with a third through hole, and the pushing block (216) is slidably connected to the outside of the sliding rod (218) through the third through hole.

4. The anti-deviation device for coal mine conveyor according to claim 1, characterized in that: The transport component includes a second motor (31), which is fixedly connected to the outside of the support frame (1), an output end of the second motor (31) is fixedly connected to a rotating disk (32), an external transmission of the rotating disk (32) is connected to a rotating belt (33), an end of the rotating belt (33) away from the rotating disk (32) is transmission-connected to the second rotating disk (34), an external fixed connection of the second rotating disk (34) is connected to a transmission roller (35), an external transmission of the transmission roller (35) is connected to a transmission belt (36), and an end of the transmission belt (36) away from the transmission roller (35) is transmission-connected to the second transmitting roller (37).

5. The device for preventing a coal mine conveyor from deviation according to claim 4, characterized in that: When the rotating disk 1 (32) rotates, the rotating belt (33) will provide power for the rotating disk 2 (34).

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