Carbon brush transfer device for production line
By designing a carbon brush transfer device for production lines, using motor-driven threaded rods and clamping components, the problem of fatigue during carbon brush transfer is solved, efficient, labor-saving transfer and stacking of carbon brushes is achieved, and the degree of automation of the production line is improved.
Patent Information
- Application Number
- CN202422263900.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-16
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-16
AI Technical Summary
On the automated production line, during the transfer of carbon brushes, the large number of carbon brushes in the turnover box leads to fatigue in handling, and the existing technology is difficult to transfer and stack efficiently and labor-savingly.
A carbon brush transfer device including a base, a transfer mechanism, a clamping assembly and a clamping plate is designed. The screw rod and a clamping plate are driven by a reducer motor and a servo motor to realize up and down movement, rotation and tipping of the turnover box, and adapt to the turnover box of different sizes.
It realizes efficient, labor-saving transportation and stacking of carbon brushes, reduces labor intensity, and improves the degree of automation of the production line.
Smart Images
Figure CN223267836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush production equipment, in particular to a carbon brush transfer device used in a production line. Background Art
[0002] At present, with the widespread application of intelligent robots, more and more companies have begun to adopt production lines with a high degree of automation to replace manual operations, so as to achieve the purpose of quickly transferring products to be processed. The carbon brushes on the production line need to be transferred because in the production process, carbon brushes often need to go through multiple processing stations for processing and production. To move the carbon brushes from one processing station to another, in order to facilitate the transfer of a large number of carbon brushes, turnover boxes are usually placed at the end of the processing line to collect the carbon brushes processed by the production line. However, since there are many carbon brushes inside the turnover box, it is very tiring to move the carbon brushes. Utility Model Content
[0003] The main purpose of the utility model is to provide a carbon brush transfer device for a production line, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a carbon brush transfer device for a production line, comprising a base, a transfer mechanism is provided on the upper left side of the base, and universal wheels are provided at the four corners of the lower part of the base;
[0005] The cam is connected to the chassis on the left side of the base by means of a screw thread mechanism, and the cam is connected to the chassis on the right side of the base by means of a screw thread mechanism.
[0006] Preferably, the clamping assembly includes a vertical plate, a bidirectional threaded screw, a limit rod, a servo motor, a fixed seat and a clamping plate, the middle part of the limit rod is fixedly connected to the lower part of the fixed seat, the middle part of the bidirectional threaded screw is rotatably connected to the upper part of the fixed seat, the lower part of the opposite side of the vertical plate is fixedly connected to the front and rear ends of the limit rod, the front and rear ends of the bidirectional threaded screw are rotatably connected to the opposite side of the upper part of the vertical plate, the servo motor is installed on the outside of one of the vertical plates, the output end of the servo motor passes through the vertical plate and is fixedly connected to one end of the bidirectional threaded screw, the lower part of the clamping plate is slidably connected to the front and rear sides of the limit rod, the upper part of the clamping plate is threadedly connected to the front and rear sides of the bidirectional threaded screw, and the left side of the fixed seat is installed in the middle of the right side of the connecting seat.
[0007] Preferably, the right end of the clamping plate is connected to a clamping plate for rotation toward one side, and a second reduction motor is installed on the side away from the right end of the clamping plate. The output end of the second reduction motor passes through the clamping plate and is fixedly connected to the middle of the clamping plate.
[0008] Preferably, a rubber pad is installed on the opposite side of the splint.
[0009] Preferably, a handle is installed on the left side of the support frame.
[0010] Preferably, a limiting ring is provided on the upper portion of the base.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. Drive the first reduction motor to rotate the threaded rod, so that the connecting seat can move up and down, drive the servo motor to make the bidirectional threaded screw, so that the limit rods are close to or away from each other, and thus can clamp turnover boxes of different sizes. Drive the second reduction motor to rotate the splint, so that the turnover box can be rotated and the carbon brushes inside the turnover box can be dumped, making the transportation of carbon brushes very convenient and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of a carbon brush transfer device for a production line according to the present invention;
[0014] Figure 2 This is a schematic diagram of the structure of a clamping assembly of a carbon brush transfer device for a production line according to the present invention;
[0015] Figure 3 This is a schematic diagram of the structure of a rotating assembly of a carbon brush transfer device used in a production line according to the present invention.
[0016] In the figure: 1. Base; 2. Limiting ring; 3. Universal wheel; 4. Transfer mechanism; 401. Support frame; 402. Horizontal plate; 403. Slide rail; 404. Threaded rod; 405. Slider; 406. Connecting seat; 407. Reducer motor 1; 408. Clamping assembly; 4081. Vertical plate; 4082. Bidirectional threaded screw; 4083. Limiting rod; 4084. Servo motor; 4085. Fixed seat; 4086. Clamping plate; 4087. Reducer motor 2; 4088. Clamping plate; 4089. Rubber pad; 5. Handle. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0018] like Figure 1-3 As shown, a carbon brush transfer device for a production line includes a base 1, a transfer mechanism 4 is provided on the upper left side of the base 1, and universal wheels 3 are provided at the four corners of the lower part of the base 1.
[0019] In this embodiment, the transfer mechanism 4 includes a support frame 401, a cross plate 402, a slide rail 403, a threaded rod 404, a slider 405, a connecting seat 406, a reduction motor 407 and a clamping assembly 408. The middle of the clamping assembly 408 is installed in the middle of the right side of the connecting seat 406. One side of the slider 405 is fixedly connected to the front and rear sides of the connecting seat 406. The other side of the slider 405 is slidably connected to the outer periphery of the slide rail 403. The slide rail 403 is installed on the opposite side of the support frame 401. The lower end of 401 is fixedly connected to the front and rear parts of the left side of the base 1, the front and rear sides of the lower part of the horizontal plate 402 are installed on the upper part of the support frame 401, the upper end of the threaded rod 404 is rotatably connected to the middle part of the horizontal plate 402, and the lower end of the threaded rod 404 is rotatably connected to the middle part of the left side of the base 1, the reduction motor 407 is installed on the upper part of the horizontal plate 402, and the lower end of the reduction motor 407 passes through the horizontal plate 402 and is fixedly connected to the upper end of the threaded rod 404, and the middle part of the connecting seat 406 is threadedly connected to the outer periphery of the threaded rod 404.
[0020] Specifically, the slider 405 slides up and down outside the slide rail 403, so that the connecting seat 406 cannot rotate, and the reduction motor 407 is driven to rotate the threaded rod 404, so that the connecting seat 406 can move up and down, and then the turnover box can be driven up and down by the clamping component 408, which is convenient for stacking and palletizing the turnover boxes. When moving, the turnover box is placed inside the limit ring 2 through the clamping component 408 to prevent the turnover box from sliding during movement, and the transportation of carbon brushes is very convenient and labor-saving.
[0021] In this embodiment, the clamping assembly 408 includes a vertical plate 4081, a bidirectional threaded screw 4082, a limiting rod 4083, a servo motor 4084, a fixed seat 4085 and a clamping plate 4086. The middle part of the limiting rod 4083 is fixedly connected to the lower part of the fixed seat 4085, the middle part of the bidirectional threaded screw 4082 is rotatably connected to the upper part of the fixed seat 4085, the lower part of the opposite side of the vertical plate 4081 is fixedly connected to the front and rear ends of the limiting rod 4083, the front and rear ends of the bidirectional threaded screw 4082 are rotatably connected to the opposite side of the upper part of the vertical plate 4081, the servo motor 4084 is installed on the outside of one of the vertical plates 4081, and the output end of the servo motor 4084 passes through the vertical plate 4081 and is fixedly connected to the At one end of the bidirectional threaded screw 4082, the lower part of the clamping plate 4086 is slidably connected to the front and rear sides of the limit rod 4083, and the upper part of the clamping plate 4086 is threadedly connected to the front and rear sides of the bidirectional threaded screw 4082. The left side of the fixed seat 4085 is installed in the middle of the right side of the connecting seat 406. The right end of the clamping plate 4086 is rotated to the opposite side and connected with the clamping plate 4088. The right end of the clamping plate 4086 is installed on the side away from the right end of the clamping plate 4086. The output end of the second reducer motor 4087 passes through the clamping plate 4086 and is fixedly connected to the middle of the clamping plate 4088. A rubber pad 4089 is installed on the opposite side of the clamping plate 4088. A handle 5 is installed on the left side of the support frame 401, and a limiting ring 2 is provided on the upper part of the base 1.
[0022] Specifically, the clamping plate 4086 is restricted by the limit rod 4083, and the servo motor 4084 is driven to make the bidirectional threaded screw 4082 move closer to or farther away from each other, so that turnover boxes of different sizes can be clamped, and the reduction motor 4087 is driven to rotate the clamping plate 4088, thereby facilitating the rotation of the turnover box and the dumping of the carbon brushes inside the turnover box, making the transportation of the carbon brushes very convenient and labor-saving.
[0023] Working principle:
[0024] The slider 405 slides up and down on the outside of the slide rail 403, so that the connecting seat 406 cannot rotate, and the reduction motor 407 is driven to make the threaded rod 404 rotate, so that the connecting seat 406 can move up and down, and then the turnover box can be driven up and down by the clamping assembly 408, which is convenient for stacking and palletizing the turnover box. During movement, the turnover box is placed inside the limit ring 2 through the clamping assembly 408 to prevent the turnover box from sliding during movement, and the transport of carbon brushes is very convenient and labor-saving. The clamping plate 4086 is restricted by the limit rod 4083, and the servo motor 4084 is driven to make the bidirectional threaded screw 4082, so that the limit rods 4083 are close to or away from each other, and thus turnover boxes of different sizes can be clamped. The reduction motor 4087 is driven to make the clamping plate 4088 rotate, so that the turnover box can be rotated conveniently, and the carbon brushes inside the turnover box can be dumped conveniently, making the transport of carbon brushes very convenient and labor-saving.
[0025] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A carbon brush transfer device for a production line, comprising a base (1), characterized in that: A transfer mechanism (4) is provided on the upper left side of the base (1), and universal wheels (3) are provided at the four corners of the lower part of the base (1); The transfer mechanism (4) includes a support frame (401), a transverse plate (402), a slide rail (403), a threaded rod (404), a slider (405), a connecting seat (406), a reduction motor (407) and a clamping assembly (408), wherein the middle portion of the clamping assembly (408) is mounted on the middle portion of the right side of the connecting seat (406), one side of the slider (405) is fixedly connected to the front and rear sides of the connecting seat (406), and the other side of the slider (405) is slidably connected to the outer periphery of the slide rail (403), and the slide rail (403) is mounted on the opposite side of the support frame (401). The lower end of the cross plate (401) is fixedly connected to the front and rear parts of the left side of the base (1); the front and rear sides of the lower part of the cross plate (402) are installed on the upper part of the support frame (401); the upper end of the threaded rod (404) is rotatably connected to the middle part of the cross plate (402); the lower end of the threaded rod (404) is rotatably connected to the middle part of the left side of the base (1); the reduction motor (407) is installed on the upper part of the cross plate (402); the lower end of the reduction motor (407) passes through the cross plate (402) and is fixedly connected to the upper end of the threaded rod (404); the middle part of the connecting seat (406) is threadedly connected to the outer periphery of the threaded rod (404).
2. A carbon brush transfer device for a production line according to claim 1, characterized in that: The clamping assembly (408) includes a vertical plate (4081), a bidirectional threaded screw (4082), a limiting rod (4083), a servo motor (4084), a fixed seat (4085) and a clamping plate (4086), wherein the middle portion of the limiting rod (4083) is fixedly connected to the lower portion of the fixed seat (4085), the middle portion of the bidirectional threaded screw (4082) is rotatably connected to the upper portion of the fixed seat (4085), the lower portion of the opposite side of the vertical plate (4081) is fixedly connected to the front and rear ends of the limiting rod (4083), and the front and rear ends of the bidirectional threaded screw (4082) are fixedly connected to the front and rear ends of the limiting rod (4083). The servo motor (4084) is rotatably connected to the opposite side of the upper part of the vertical plate (4081), and the output end of the servo motor (4084) passes through the vertical plate (4081) and is fixedly connected to one end of the bidirectional threaded screw (4082). The lower part of the clamping plate (4086) is slidably connected to the front and rear sides of the limit rod (4083). The upper part of the clamping plate (4086) is threadedly connected to the front and rear sides of the bidirectional threaded screw (4082). The left side of the fixed seat (4085) is installed in the middle of the right side of the connecting seat (406).
3. The carbon brush transfer device for a production line according to claim 2, characterized in that: The right end of the clamping plate (4086) is connected to a clamping plate (4088) for rotation toward one side, and a second reduction motor (4087) is installed on the side away from the right end of the clamping plate (4086). The output end of the second reduction motor (4087) passes through the clamping plate (4086) and is fixedly connected to the middle of the clamping plate (4088).
4. The carbon brush transfer device for a production line according to claim 3, characterized in that: A rubber pad (4089) is installed on the opposite side of the clamping plate (4088).
5. The carbon brush transfer device for a production line according to claim 1, characterized in that: A handle (5) is installed on the left side of the support frame (401).
6. The carbon brush transfer device for a production line according to claim 1, characterized in that: A limiting ring (2) is provided on the upper part of the base (1).