Electrode foil production conveying stabilizing device

By using steering rollers and pallet detection mechanisms in the production process of electrode foil, the conveying status of electrode foil is monitored in real time, and the problem of unstable electrode foil transportation is solved, achieving the stability of the production process and product quality improvement.

CN223268028UActive Publication Date: 2025-08-26河南嘉荣电子材料有限公司
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Patent Information

Application Number
CN202422505680.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-26
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

During the production process of electrode foil, the conveying method of electrode foil is unstable, which can easily lead to roller stuttering, out-of-synchronization and foil path deviation, affecting the continuous production operation and product quality.

Method used

The steering roller and pallet detection mechanism are adopted, including a support frame, a detection frame and a detector. The photoelectric sensor is used to monitor the conveying status of the electrode foil in real time, and an alarm is issued in abnormal situations to prevent the accumulation of subtle deviations and lead to production accidents.

Benefits of technology

It improves the quality stability of electrode foil production, reduces the occurrence of production quality accidents, and ensures the continuity and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrode foil production conveying stabilizing device, which belongs to the technical field of electrode foil production and specifically comprises a steering roller, a foil detection mechanism is arranged on one side of the steering roller and comprises a support frame, detection frames are fixedly connected to two sides of a foil on the support frame, and the detection frames are arranged on the support frame. Detectors are fixedly connected to the detection frame, and the detectors on the two sides are jointly matched to form a detection structure of the foil. Through the detector, the conveying process of the electrode foil can be detected in real time, an alarm is given out in time when abnormity occurs, an operator is prompted to carry out adjustment, serious production quality accidents caused by accumulation of fine deviation are prevented, the quality stability of products is improved, and the production quality accidents are greatly reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrode foil production, and particularly relates to a stabilizing device for producing and conveying electrode foil. Background Art

[0002] Aluminum electrode foil is a key material for aluminum electrolytic capacitors. The rapid development of the electronics industry, particularly the drastic expansion of the market for complete equipment such as communications products, computers, and home appliances, has led to significant growth in the aluminum electrode foil industry. Furthermore, the increasing demand for smaller, higher-performance, and chip-based aluminum electrolytic capacitors has placed higher technical and quality requirements on the manufacturing and processing of electrode foil. The quality of the foil during production and processing is crucial to the overall quality of the coil and is a key focus of technological research and development for aluminum foil manufacturers.

[0003] The prior art discloses a Chinese utility model patent with application number 202020022801.9, which discloses an aluminum corrosion foil drying device for the production and processing of aluminum electrode foil, including a shell, a winding roller, a cleaning mechanism and a water inlet pipe. A support rod A is provided on one side of the bottom inner wall of the shell. The cleaning mechanism is composed of a cleaning roller A, a cleaning roller B and a driving motor. The connecting shaft at one end of the cleaning roller A passes through the bearing on the support rod A, and the connecting shaft at the other end of the cleaning roller A passes through the bearing on the shell and is connected to the gear A. The connecting shaft at one end of the cleaning roller B passes through the bearing on the support rod A, and the connecting shaft at the other end of the cleaning roller B passes through the bearing on the shell and is connected to the gear B. A coupling is provided at one end of the output shaft of the driving motor: The utility model facilitates the cleaning and removal of stains on the upper and lower surfaces of the aluminum corrosion foil through a series of structural settings, and performs drying after the stains are removed.

[0004] However, the above-mentioned existing technologies still have shortcomings: in the production process of electrode foil for aluminum electrolytic capacitors, the electrode foil is conveyed in a continuous manner by a number of transmission-connected rollers. During this period, due to the unstable tension of the electrode foil, roller conveying rollers are prone to jamming, asynchrony, and foil path deviation. If these phenomena are not discovered and handled in time, they will affect the continuous operation of production and cause product quality problems. Therefore, it is necessary to provide a stable electrode foil production and conveying device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a device for stabilizing the production and transportation of electrode foil, which has the characteristics of improving the quality stability of the product and significantly reducing production quality accidents.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a device for stabilizing the production and conveying of electrode foil, comprising a steering roller, a foil detection mechanism being provided on one side of the steering roller, the foil detection mechanism comprising a support frame, detection frames being fixedly connected to both sides of the foil on the support frame, detectors being fixedly connected to the detection frame, and the detectors on both sides cooperating to form a foil detection structure.

[0007] Preferably, the detection frame includes a vertical plate, a bottom plate and a top plate, the bottom of one side of the vertical plate is fixedly connected to the bottom plate, the bottom plate is detachably connected to the support frame, the top of the other side of the vertical plate is fixedly connected to the top plate, the top plate is detachably connected to the adjustment plate, and the detector is detachably connected to the adjustment plate.

[0008] Preferably, the bottom plate and the top plate are both provided with first adjustment slots, the support frame and the adjustment plate are both provided with first adjustment holes, and the first adjustment holes are adapted to match the first adjustment slots.

[0009] Preferably, the vertical plate includes a first connecting plate and a second connecting plate, one end of the first connecting plate is fixedly connected to the bottom plate, one end of the second connecting plate is fixedly connected to the top plate, and the second connecting plate is detachably connected to the first connecting plate.

[0010] Preferably, a second adjustment groove is provided on the first connecting plate, and a second adjustment hole is provided on the second connecting plate, and the second adjustment hole is adapted to match the second adjustment groove.

[0011] Preferably, the detector is a photoelectric sensor.

[0012] Preferably, it further comprises a frame, a drying box is provided on the frame, a sheet winding roller is provided on one side of the drying box, and the steering roller is provided between the sheet winding roller and the drying box.

[0013] Preferably, the steering rollers are provided in several groups, and the steering rollers in the several groups are staggered in an "S" shape.

[0014] Preferably, the steering roller includes a roller shaft and a cylinder body, the cylinder body is fixedly sleeved on the outer side of the roller shaft, both ends of the roller shaft are rotatably connected to shaft seats, and the shaft seats are fixedly connected to the frame.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model can detect the conveying process of the electrode foil in real time through the detector provided, and promptly issue an alarm when an abnormality occurs, prompting the operator to make adjustments, thereby preventing the accumulation of slight deviations from causing serious production quality accidents, improving the quality stability of the product, and significantly reducing production quality accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a three-dimensional structural diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the detection frame of the utility model;

[0021] Figure 4 This is a schematic diagram of the explosion structure of the detection frame of the utility model;

[0022] In the figure: 1. Frame; 2. Steering roller; 21. Roller shaft; 22. Cylinder; 23. Axle seat; 3. Support frame; 4. Detection frame; 41. Vertical plate; 411. First connecting plate; 412. Second connecting plate; 413. Second adjusting slot; 414. Second adjusting hole; 42. Bottom plate; 43. Top plate; 44. Adjustment plate; 45. First adjusting slot; 46. First adjusting hole; 5. Detector. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figure 1-4 This embodiment provides the following technical solution: a device for stabilizing electrode foil production and conveying, comprising a steering roller 2, with a foil detection mechanism provided on one side of the steering roller 2. The foil detection mechanism comprises a support frame 3, with detection frames 4 fixedly connected to both sides of the foil on the support frame 3, and detectors 5 fixedly connected to the detection frames 4. The detectors 5 on both sides cooperate to form a foil detection structure. The detectors 5 can detect the electrode foil conveying process in real time and issue an alarm in a timely manner when an abnormality occurs, prompting the operator to make adjustments, thereby preventing the accumulation of minor deviations from causing serious production quality accidents, improving product quality stability, and significantly reducing production quality accidents.

[0026] The machine also includes a frame 1, on which a drying box is provided, a sheet winding roller is provided on one side of the drying box, and the steering roller 2 is provided between the sheet winding roller and the drying box. In some embodiments, several groups of steering rollers 2 are provided, and the several groups of steering rollers 2 are staggered in an "S" shape. Through the provided drying box and sheet winding roller, the sheet can be passed through the drying box to be dried before being wound.

[0027] The steering roller 2 includes a roller shaft 21 and a cylinder body 22 . The cylinder body 22 is fixedly sleeved on the outer side of the roller shaft 21 . Both ends of the roller shaft 21 are rotatably connected to shaft seats 23 , and the shaft seats 23 are fixedly connected to the frame 1 .

[0028] In some embodiments, the detector 5 is a photoelectric sensor, which can be used to detect marks or protrusions on the roller. Whenever the mark passes through the sensor, a pulse signal is generated. The rotation speed of the roller can be obtained by calculating the frequency of the pulse signal. The photoelectric sensor can also be used to detect the edge of the foil or a specific mark, and the running trajectory of the foil can be determined by recording the changes in the pulse signal.

[0029] Example 2

[0030] The detection frame 4 includes a vertical plate 41, a bottom plate 42 and a top plate 43. The bottom of one side of the vertical plate 41 is fixedly connected to the bottom plate 42, and the bottom plate 42 is detachably connected to the support frame 3. The top of the other side of the vertical plate 41 is fixedly connected to the top plate 43, and the top plate 43 is detachably connected to the adjustment plate 44, and the adjustment plate 44 is detachably connected to the detector 5. Through the setting of the detection frame 4, the detector 5 can be disassembled and assembled as needed, which is conducive to replacing or repairing the detector 5.

[0031] In some embodiments, the bottom plate 42 is fixedly connected to the bottom plate 42 by bolts, the adjustment plate 44 is fixed to the top plate 43 by bolts, and the detector 5 is fixed to the adjustment plate 44 by bolts.

[0032] Both the bottom plate 42 and the top plate 43 are provided with first adjustment slots 45, and both the support frame 3 and the adjustment plate 44 are provided with first adjustment holes 46. The first adjustment holes 46 are adapted to match the first adjustment slots 45. The first adjustment slots 45 on the bottom plate 42 and the first adjustment holes 46 on the support frame 3 enable adjustment of the distance between the detector 5 and the sheet. The first adjustment slots 45 on the top plate 43 and the first positioning holes on the adjustment plate 44 enable further adjustment of the distance between the detector 5 and the sheet. Thus, the detectors 5 on the front and rear sides of the sheet can be moved closer or further apart simultaneously according to the width of the sheet, thereby enabling detection of sheets of different widths.

[0033] Example 3

[0034] The vertical plate 41 includes a first connecting plate 411 and a second connecting plate 412, one end of the first connecting plate 411 is fixedly connected to the bottom plate 42, one end of the second connecting plate 412 is fixedly connected to the top plate 43, and the second connecting plate 412 is detachably connected to the first connecting plate 411, and a second adjusting groove 413 is provided on the first connecting plate 411, and a second adjusting hole 414 is provided on the second connecting plate 412. The second adjusting hole 414 is adapted to be matched with the second adjusting groove 413. By means of the second adjusting groove 413 provided on the first connecting plate 411 and the second adjusting hole 414 provided on the second connecting plate 412, the horizontal height of the second connecting plate 412 on the first connecting plate 411 can be adjusted, so that the second connecting plate 412 can be adjusted in the vertical direction, so that the top plate 43 can be driven to move by the second connecting plate 412 to adjust the horizontal height of the detector 5 on the support frame 3.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A device for stabilizing the production and transportation of electrode foil, characterized by: The invention comprises a steering roller (2), a parking sheet detection mechanism is provided on one side of the steering roller (2), the parking sheet detection mechanism comprises a support frame (3), detection frames (4) are fixedly connected to both sides of the parking sheet on the support frame (3), a detector (5) is fixedly connected to the detection frame (4), and the detectors (5) on both sides cooperate to form a parking sheet detection structure.

2. The electrode foil production and conveying stabilization device according to claim 1, characterized in that: The detection frame (4) comprises a vertical plate (41), a bottom plate (42) and a top plate (43); the bottom of one side of the vertical plate (41) is fixedly connected to the bottom plate (42); the bottom plate (42) is detachably connected to the support frame (3); the top of the other side of the vertical plate (41) is fixedly connected to the top plate (43); the top plate (43) is detachably connected to an adjustment plate (44); and the detector (5) is detachably connected to the adjustment plate (44).

3. The electrode foil production and conveying stabilization device according to claim 2, characterized in that: The bottom plate (42) and the top plate (43) are both provided with a first adjustment slot (45), and the support frame (3) and the adjustment plate (44) are both provided with a first adjustment hole (46), and the first adjustment hole (46) is adapted to be arranged in correspondence with the first adjustment slot (45).

4. The electrode foil production and conveying stabilization device according to claim 2, characterized in that: The vertical plate (41) comprises a first connecting plate (411) and a second connecting plate (412), one end of the first connecting plate (411) is fixedly connected to the bottom plate (42), one end of the second connecting plate (412) is fixedly connected to the top plate (43), and the second connecting plate (412) is detachably connected to the first connecting plate (411).

5. The electrode foil production and conveying stabilization device according to claim 4, characterized in that: A second adjustment groove (413) is provided on the first connecting plate (411), and a second adjustment hole (414) is provided on the second connecting plate (412), wherein the second adjustment hole (414) is adapted to be arranged in correspondence with the second adjustment groove (413).

6. The electrode foil production and conveying stabilization device according to any one of claims 1 to 5, characterized in that: The detector (5) is a photoelectric sensor.

7. The electrode foil production and conveying stabilization device according to any one of claims 1 to 5, characterized in that: It also includes a frame (1), a drying box is provided on the frame (1), a sheet winding roller is provided on one side of the drying box, and the steering roller (2) is provided between the sheet winding roller and the drying box.

8. The electrode foil production and conveying stabilization device according to claim 7, characterized in that: The steering rollers (2) are provided in a plurality of groups, and the steering rollers (2) are arranged in an S-shaped staggered manner.

9. The electrode foil production and conveying stabilization device according to claim 8, characterized in that: The steering roller (2) comprises a roller shaft (21) and a cylinder body (22); the cylinder body (22) is fixedly sleeved on the outer side of the roller shaft (21); both ends of the roller shaft (21) are rotatably connected to shaft seats (23); and the shaft seats (23) are fixedly connected to the frame (1).

Citation Information

Patent Citations

  • Aluminum corrosion foil drying device for aluminum electrode foil production and processing

    CN211802651U