Electrophoresis sewage treatment device

The reaction between flocculant and sewage is accelerated by combining stirring and vibration, and the problem of low coagulation and precipitation efficiency in traditional electrophoretic sewage treatment devices is solved, and more efficient sewage treatment is achieved.

CN223268505UActive Publication Date: 2025-08-26CHONGQING SHENGSHENGXIANG MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422535993.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The traditional electrophoretic sewage treatment device has low reaction efficiency during coagulation and precipitation, resulting in low treatment efficiency.

Method used

The reaction between flocculant and sewage is accelerated by a combination of stirring and vibration. The stirring rod is driven by a motor and combined with mechanical vibration to increase the coagulation precipitation rate, and the sewage dispersion reaction is achieved through the design of the inclined plate and the connecting rod.

Benefits of technology

The coagulation and precipitation rate is accelerated, the processing efficiency of the entire process is improved, time is saved, and the problem of low reaction efficiency is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electrophoresis sewage treatment devices, and particularly discloses an electrophoresis sewage treatment device which comprises a treatment box, a plurality of outflow pipes arranged at the bottom of the treatment box and used for outflow of treated sewage, a connecting pipe arranged at the top of the treatment box, a top input port, a bottom input port and a filter screen assembly arranged on the connecting pipe, a connecting support is arranged in the treatment box and comprises an inner support and an outer support, the inner support is fixedly connected into the connecting pipe and used for bearing the filter screen assembly, a mounting sleeve is detachably connected to the outer support, a stirring assembly is detachably connected to the interior of the mounting sleeve, and an inclined plate used for guiding flow is arranged outside the mounting sleeve; a connecting rod is arranged on one side, close to the mounting sleeve, of the stirring assembly. The device solves the problem of low reaction efficiency due to the adoption of chemical precipitation in coagulating sedimentation of a traditional electrophoresis sewage treatment device.
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Description

Technical Field

[0001] The present application relates to the technical field of electrophoresis wastewater treatment devices, and specifically discloses an electrophoresis wastewater treatment device. Background Art

[0002] Electrophoretic wastewater is wastewater containing various pollutants generated during the electrophoretic coating process. The following is a detailed introduction to electrophoretic wastewater:

[0003] First, you need to know about electrophoretic coating. Electrophoretic coating is a technology that uses electric field to deposit organic matter or inorganic ions on the surface of conductive materials. It is widely used in the automotive, electronics, building materials and other industries.

[0004] Electrophoretic wastewater is generated because of electrophoretic coating;

[0005] · Common pollutants in electrophoresis wastewater include: organic pollutants: including water-soluble resins, pigments, fillers, etc. Inorganic pollutants: such as ammonia nitrogen, total phosphorus, total zinc and other heavy metal ions Physical indicators: such as suspended solids (SS), chemical oxygen demand (CODCr), etc.

[0006] · The treatment process includes:

[0007] Wastewater regulation: By setting up a regulating tank to buffer the flow changes of the reaction device during the operation of the batch treatment device, the stable operation of the wastewater treatment system is ensured.

[0008] Fenton catalytic oxidation: Use the strong oxidizing property of Fenton reagent to treat high-concentration pollutants, especially difficult-to-degrade organic matter.

[0009] Coagulation and sedimentation: By adding flocculants, the tiny particles in the wastewater are aggregated into larger flocs, which facilitate subsequent sedimentation and separation.

[0010] Activated carbon adsorption: Use the strong adsorption capacity of activated carbon to remove organic pollutants in wastewater.

[0011] Deep filtration: Filter media with varying pore sizes are used to further remove fine particles and colloids from wastewater. Heavy metal precipitation: Heavy metal ions are converted into insoluble precipitates by adding complexing agents or precipitants. Purification: Adsorption, membrane filtration, activated oxidation, and other methods are used to further enhance wastewater purification.

[0012] Water quality monitoring: Use chemical analysis methods or online monitoring instruments to test the treated water quality to ensure that it meets national emission standards;

[0013] There are currently problems with coagulation and sedimentation. Flocculants are added to make the tiny particles in the wastewater aggregate into larger flocs. Since it is a chemical reaction, the reaction is subject to external restrictions and the reaction efficiency fluctuates greatly, which will lead to lower coagulation and sedimentation efficiency. In view of this, the inventor proposed an electrophoresis sewage treatment device. Utility Model Content

[0014] The purpose of the utility model is to solve the problem of low reaction efficiency in the traditional electrophoresis sewage treatment device due to the use of chemical precipitation in the coagulation and sedimentation.

[0015] In order to achieve the above objectives, the present invention provides the following basic solutions:

[0016] The electrophoresis wastewater treatment device comprises a treatment box, a plurality of outflow pipes arranged at the bottom of the treatment box for outflow of treated wastewater, a connecting pipe arranged at the top of the treatment box, a top inlet, a bottom inlet and a filter assembly arranged on the connecting pipe;

[0017] A connecting bracket is provided inside the processing box, and the connecting bracket includes an inner bracket and an outer bracket. The inner bracket is fixed in the connecting pipe for receiving the filter assembly. The outer bracket is provided with a vibration assembly. The outer bracket is detachably connected to a mounting sleeve, and a stirring assembly is detachably connected to the mounting sleeve. An inclined plate for diversion is provided outside the mounting sleeve, and a connecting rod is provided on the side of the stirring assembly close to the mounting sleeve.

[0018] The principles and effects of this basic solution are:

[0019] 1. Compared with the existing technology, this device has a simple structure and ingenious design. It is an efficiency improvement device for the coagulation and sedimentation link. Its purpose is to accelerate the rate of coagulation and sedimentation, improve the time of the entire process, and solve the problem of low reaction efficiency of traditional electrophoresis sewage treatment devices due to the use of chemical precipitation in coagulation and sedimentation.

[0020] 2. Compared with the existing technology, this device adopts the principle of stirring and vibration to speed up the coagulation and sedimentation. Regarding stirring, the driving source of the motor is used to realize the rotation of the stirring rod, thereby accelerating the reaction between the flocculant and the sewage, and thus accelerating the rate of coagulation and sedimentation. On this basis, the mechanical vibration generated by the start-up of the motor is utilized and reasonably utilized to realize the vibration of the vibration chain. The vibration of the vibration chain can be fed back to the above reaction, and the vibration effect can accelerate the rate of coagulation and sedimentation.

[0021] 3. Compared with the existing technology, this device not only uses the principle of stirring and vibration to speed up the coagulation and sedimentation, but also makes reasonable improvements on the sewage entry, specifically in the inclined plate and the connecting rod used in conjunction with the stirring rod, to achieve dispersion of sewage when it enters. The sewage is no longer in a convergent state like traditional sewage, but enters in a dispersed state. The dispersed state of the sewage is used to initially react with the flocculant, which can increase the reaction rate of the flocculant.

[0022] Furthermore, the connecting pipe is connected to the end of the catalytic oxidation stage. The filter assembly includes a filter body and a filter frame. The filter body is fixed to the filter frame. The filter frame has several support points at the bottom, which are fixed to the inner bracket. The outflow pipe is equipped with an on-off valve. The connecting pipe is connected to the beginning of the precipitation stage. The filter assembly is provided to filter impurities and prevent large solid particles from entering the treatment box.

[0023] Furthermore, the vibration assembly includes a plurality of connection points and a vibration chain with redundant length connected to the connection points. The free end of the vibration chain is provided with a fixed point, the fixed point is connected to the inner bottom of the processing box, and the connection point is set on the external bracket to achieve a stirring function and improve the reaction rate.

[0024] Furthermore, the connection point is located at the outermost end of the outer bracket, and the maximum outer diameter of the stirring assembly is smaller than the distance from the connection point to the center of the processing box, thereby avoiding motion interference, such that the stirring of the stirring assembly affects the vibration chain, and the vibration chain also avoids affecting the stirring of the stirring assembly.

[0025] Furthermore, the outer periphery of the mounting sleeve is provided with an external thread, and the connection between the outer bracket and the mounting sleeve is provided with an internal thread, and the external thread and the internal thread are threadedly connected to each other, thereby realizing a detachable connection of the mounting sleeve and facilitating installation and replacement of the mounting sleeve.

[0026] Furthermore, the stirring assembly includes a motor connected to the mounting sleeve, a rotating shaft coaxially connected to the motor output shaft, and stirring rods evenly arranged around the rotating shaft. The free end of the rotating shaft is rotatably connected to the processing box, and a rotating bearing is provided at the connection between the free end of the rotating shaft and the processing box.

[0027] Furthermore, the rotating bearing is a deep groove ball bearing, which is a commonly used bearing in the market, with high cost performance and easy availability.

[0028] Furthermore, the connecting rod is arranged on the stirring rod closest to the mounting sleeve, and the connecting rod and the stirring rod are in the same plane, so that the connecting rod can be used in conjunction with the stirring rod, and further the connecting rod can act on the sewage below the inclined plate, facilitating more thorough dispersion of the sewage.

[0029] Furthermore, the inclined plate is inclined downward toward the inner wall of the treatment box, so as to facilitate the downward diversion of sewage.

[0030] Furthermore, the top inlet is set at the top of the treatment box, and the bottom inlet is set at the bottom of the treatment box. Both the top inlet and the bottom inlet use electromagnetic switches. The top inlet is opened when sewage is added, and the bottom inlet is opened when sewage accumulates in the treatment box. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0032] Figure 1 The schematic diagram of the structure of the electrophoresis sewage treatment device proposed in the embodiment of the present application is shown;

[0033] Figure 2 The electrophoresis sewage treatment device proposed in the embodiment of the present application is shown. Figure 1 A partial enlarged schematic diagram;

[0034] Figure 3 A schematic structural diagram of a vibration chain in an electrophoresis sewage treatment device proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION

[0035] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0036] The figure marks in the drawings of the specification include: processing box 1, outflow pipe 2, top inlet 3, connecting plate 4, filter body 5, filter frame 6, inner bracket 7, outer bracket 8, connection point 9, vibration chain 10, connecting pipe 11, rotating bearing 12, rotating shaft 13, stirring rod 14, connecting rod 15, bottom inlet 16, inclined plate 17, motor 18, mounting sleeve 19, external thread 20.

[0037] Implementation example Figure 1 、 Figure 2 and Figure 3 As shown:

[0038] The electrophoresis wastewater treatment device includes a treatment box 1, a plurality of outflow pipes 2 provided at the bottom of the treatment box 1 for outflow of treated wastewater, a connecting pipe 11 provided at the top of the treatment box 1, a top inlet 3, a bottom inlet 16, and a filter assembly provided at the connecting pipe 11;

[0039] The bottom of the processing box 1 is provided with a detachable connecting plate 4 , which is threadedly connected to the bottom of the processing box 1 for replacing parts inside the processing box 1 .

[0040] Regarding this device: Connecting pipe 11 connects to the end of the catalytic oxidation stage. The filter assembly includes a filter body 5 and a filter frame 6. The filter body 5 is fixed to the filter frame 6. The bottom of the filter frame 6 is provided with several fulcrums, which are fixedly connected to the inner bracket 7. The outflow pipe 2 is equipped with an on-off valve. The connecting pipe 11 is connected to the beginning of the precipitation stage. The filter assembly is provided to filter impurities and prevent large solid particles from entering the treatment box 1.

[0041] The core of this device is to increase the rate of coagulation and sedimentation, speed up the reaction, and thus save time for the entire process.

[0042] A connecting bracket is provided inside the processing box 1, and the connecting bracket includes an inner bracket 7 and an outer bracket 8. The inner bracket 7 is fixed in the connecting pipe 11 for receiving the filter assembly. The outer bracket 8 is inside the processing box 1. A vibration assembly is provided on the outer bracket 8. An installation space is formed between the outer brackets 8, that is, a mounting sleeve 19 is detachably connected to the installation space, and a stirring assembly is detachably connected inside the mounting sleeve 19. An inclined plate 17 for diversion is provided outside the mounting sleeve 19, and a connecting rod 15 is provided on the side of the stirring assembly close to the mounting sleeve 19.

[0043] The vibration assembly includes several connection points 9 and a vibration chain 10 with redundant length connected to the connection points 9. The free end of the vibration chain 10 is provided with a fixed point, which is connected to the inner bottom of the processing box 1. The connection point 9 is set on the external bracket 8. It realizes the stirring function and improves the reaction rate.

[0044] The connection point 9 is set at the outermost end of the outer bracket 8, and the maximum outer diameter of the stirring component is smaller than the distance from the connection point 9 to the center of the processing box 1. To avoid motion interference, the stirring of the stirring component affects the vibration chain 10, and the vibration chain 10 also avoids affecting the stirring of the stirring component.

[0045] Regarding the connection of the mounting sleeve 19: the outer periphery of the mounting sleeve 19 is provided with an external thread 20, and the connection between the outer bracket 8 and the mounting sleeve 19 is provided with an internal thread, and the external thread 20 is threadedly connected to the internal thread. This realizes the detachable connection of the mounting sleeve 19, which is convenient for installation and replacement of the mounting sleeve 19.

[0046] Regarding the stirring assembly: The stirring assembly includes a motor 18 connected to a mounting sleeve 19, a rotating shaft 13 coaxially connected to the output shaft of motor 18, and stirring rods 14 evenly arranged around rotating shaft 13. The free end of rotating shaft 13 is rotatably connected to the processing box 1. A rotating bearing 12 is provided at the connection between the free end of rotating shaft 13 and the processing box 1. Rotating bearing 12 is a deep groove ball bearing. Deep groove ball bearings are a commonly used bearing in the market, with high cost performance and easy availability.

[0047] like Figure 2 As shown, the connecting rod 15 is mounted on the stirring rod 14 closest to the mounting sleeve 19, and the connecting rod 15 and the stirring rod 14 are coplanar. This allows the connecting rod 15 to be used in conjunction with the stirring rod 14, thereby allowing the connecting rod 15 to act on the sewage below the inclined plate 17, facilitating more thorough sewage dispersion. The inclined plate 17 is tilted downward toward the inner wall of the treatment tank 1, facilitating downward diversion of the sewage.

[0048] This device is provided with a top inlet 3 and a bottom inlet 16. The top inlet 3 is arranged at the top of the treatment box 1, and the bottom inlet 16 is arranged at the bottom of the treatment box 1. The top inlet 3 and the bottom inlet 16 both use electromagnetic switches. The top inlet 3 is opened when sewage is added, and the bottom inlet 16 is opened when sewage accumulates in the treatment box 1.

[0049] The top inlet 3 is opened when sewage is added: its purpose is to: add sewage as it is dispersed, for the initial reaction, and the sewage and flocculant are more dispersed, the contact surface between the two is more sufficient, which can increase the reaction rate;

[0050] The bottom inlet 16 is opened when sewage accumulates in the treatment tank 1. The purpose is that as sewage accumulates in the treatment tank 1, flocculant is added from the bottom of the treatment tank 1, and under the action of the stirring component, the stirring and vibration reaction is carried out to increase the reaction rate.

[0051] After sufficient reaction, a switch valve is provided on the outflow pipe 2. When the switch valve is opened, the sewage after reaction enters the next link, and the sewage treatment in this link is completed.

[0052] The device solves the problem of low reaction efficiency in traditional electrophoresis sewage treatment devices due to the use of chemical precipitation in coagulation and sedimentation.

[0053] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. Electrophoresis sewage treatment device, characterized by: It includes a treatment box, a plurality of outflow pipes arranged at the bottom of the treatment box for outflow of treated sewage, a connecting pipe arranged at the top of the treatment box, a top inlet, a bottom inlet and a filter assembly arranged on the connecting pipe; A connecting bracket is provided inside the processing box, and the connecting bracket includes an inner bracket and an outer bracket. The inner bracket is fixed in the connecting pipe for receiving the filter assembly. The outer bracket is provided with a vibration assembly. The outer bracket is detachably connected to a mounting sleeve, and a stirring assembly is detachably connected to the mounting sleeve. An inclined plate for diversion is provided outside the mounting sleeve, and a connecting rod is provided on the side of the stirring assembly close to the mounting sleeve.

2. The electrophoresis wastewater treatment device according to claim 1, characterized in that: The connecting pipe is connected to the end of the catalytic oxidation link, the filter assembly includes a filter body and a filter frame, the filter body is fixed to the filter frame, a plurality of fulcrums are provided at the bottom of the filter frame, the fulcrums are fixed to the inner bracket, a switch valve is provided on the outflow pipe, and the connecting pipe is connected to the starting end of the precipitation link.

3. The electrophoresis wastewater treatment device according to claim 1, characterized in that: The vibration assembly includes several connection points and a vibration chain with length redundancy connected to the connection points. The free end of the vibration chain is provided with a fixed point, the fixed point is connected to the inner bottom of the processing box, and the connection point is set on the outer bracket.

4. The electrophoresis wastewater treatment device according to claim 3, characterized in that: The connection point is arranged at the outermost end of the outer bracket, and the maximum outer diameter of the stirring component is smaller than the distance from the connection point to the center of the processing box.

5. The electrophoresis wastewater treatment device according to claim 4, characterized in that: An outer circumference of the mounting sleeve is provided with an external thread, a connection between the outer bracket and the mounting sleeve is provided with an internal thread, and the external thread and the internal thread are connected by threads.

6. The electrophoresis wastewater treatment device according to claim 5, characterized in that: The stirring assembly includes a motor connected to the mounting sleeve, a rotating shaft coaxially connected to the motor output shaft, and stirring rods evenly arranged around the rotating shaft. The free end of the rotating shaft is rotatably connected to the processing box, and a rotating bearing is provided at the connection between the free end of the rotating shaft and the processing box.

7. The electrophoresis wastewater treatment device according to claim 6, characterized in that: The rotating bearing is a deep groove ball bearing.

8. The electrophoresis wastewater treatment device according to claim 6, characterized in that: The connecting rod is arranged on the stirring rod closest to the mounting sleeve, and the connecting rod and the stirring rod are in the same plane.

9. The electrophoresis wastewater treatment device according to claim 8, characterized in that: The inclined plate is inclined downward toward the inner wall of the processing box.

10. The electrophoresis wastewater treatment device according to claim 9, characterized in that: The top inlet is set at the top of the treatment box, and the bottom inlet is set at the bottom of the treatment box. Both the top inlet and the bottom inlet use electromagnetic switches. The top inlet is opened when sewage is added, and the bottom inlet is opened when sewage accumulates in the treatment box.