Heat treatment device based on seamless steel tube machining and production
Through the combined structure of thermal conductivity roller, resistance heating rod and fuel combustion, the problems of uneven heating and cumbersome steps in the heat treatment of seamless steel pipes are solved, and an efficient and uniform heat treatment process is achieved, and the processing efficiency of seamless steel pipes is improved.
Patent Information
- Application Number
- CN202422539284.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Traditional seamless steel pipe heat treatment devices cannot achieve uniform heating and efficient and convenient heat treatment steps, and need to be removed separately after heating, which limits processing efficiency.
The combined structure of heat conduction roller, rotating motor, resistive heating rod, horizontal flow guide cylinder and arc flow guide cylinder is adopted to drive the seamless steel pipes to move through the rotating motor, and it is uniformly heated by resistive heating rod and fuel combustion, combining the limit cover and limit ring to ensure position accuracy and heat accumulation.
It realizes uniform heating of seamless steel pipes during movement, improves heat treatment efficiency, and can be directly heat-insulated and cooled after heating, improving processing efficiency and heating uniformity.
Smart Images
Figure CN223268709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless steel pipes, in particular to a heat treatment device based on the processing and production of seamless steel pipes. Background Art
[0002] Seamless steel pipe is made by perforating a whole round steel. There is no weld on the surface of the steel pipe, which is called seamless steel pipe.
[0003] Heat treatment of seamless steel pipes refers to the process of changing the chemical composition and structure of the surface or interior of the material to improve its performance through heating, insulation and cooling. However, due to the traditional heating method, the seamless steel pipe can only be fixed in the heating chamber and cannot be flipped and moved in time, resulting in uneven heating. At the same time, after heating is completed, it needs to be removed for cooling, which limits the efficiency and convenience of the heat treatment steps.
[0004] Therefore, we provide a heat treatment device based on seamless steel pipe processing production. Utility Model Content
[0005] The purpose of this utility model is to provide a heat treatment device based on seamless steel pipe processing and production to address the above-mentioned technical problems, so as to achieve the effect of improving heating uniformity and heat treatment efficiency.
[0006] In view of this, the utility model provides a heat treatment device based on seamless steel pipe processing and production, comprising a heat-conducting roller and a rotating motor installed on one side of the heat-conducting roller, the heat-conducting roller is installed at the output end of the rotating motor, a resistance heating rod is rotatably installed inside the heat-conducting roller, the resistance heating rod extends out of the outside of the heat-conducting roller, and a wire is installed at one end of the resistance heating rod away from the rotating motor, one of the wires is fixedly connected to several resistance heating rods, a horizontal guide tube is installed between two adjacent heat-conducting rollers, several ignition heads are installed on the outside of the horizontal guide tube, an arc-shaped guide tube is installed on the outside of the horizontal guide tube, the arc-shaped guide tube is communicated with the inside of the horizontal guide tube, several auxiliary heads are installed on the outside of the arc-shaped guide tube, the horizontal guide tube and the arc-shaped guide tube operate as a group, and several of the horizontal guide tubes are fixedly connected to conduits at the same time.
[0007] Preferably, a connector is installed on the outside of the wire, and a connecting tube is installed on the outside of the catheter.
[0008] Preferably, a limiting cover is installed on the outer side of the arc-shaped guide tube, and the arc-shaped guide tube is installed on the inner wall of the limiting cover.
[0009] Preferably, the heat conducting roller is rotatably mounted inside the limiting cover, a plurality of limiting rings are mounted on the outside of the heat conducting roller, the heat conducting roller extends to the outside of the limiting cover, and the rotating motor is mounted on the outside of the limiting cover.
[0010] Preferably, the resistance heating rod and the horizontal guide tube both extend out of the limit cover, and the conduit and the wire are both located outside the limit cover.
[0011] Preferably, the ignition head outlet and the auxiliary head outlet are located at corresponding positions, and the auxiliary head is distributed in an arc shape, and the ignition head is distributed horizontally.
[0012] Compared with the existing technology, the present invention provides a heat treatment device based on seamless steel pipe processing and production, which has the following beneficial effects:
[0013] 1. The utility model uses a combination of multiple heat-conducting rollers, horizontal guide tubes, and arc-shaped guide tubes to allow the seamless steel pipe to be heated synchronously while moving slowly, thereby improving the efficiency of the device in processing seamless steel pipes.
[0014] 2. The utility model improves the gathering effect of the heat generated inside the limiting cover under the arc-shaped limiting effect of the limiting cover, ensuring the full application of the heat.
[0015] 3. The utility model ensures the accuracy of the position of the seamless steel pipe when it is placed and moved under the guidance and limitation of multiple limiting rings, and can achieve the effect of mutual isolation when the device heats multiple materials at the same time.
[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view structural diagram of a heat treatment device based on seamless steel pipe processing and production proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a heating method of a heat treatment device based on seamless steel pipe processing and production proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the electric heating structure of a heat treatment device based on seamless steel pipe processing and production proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of a side heating method of a heat treatment device based on seamless steel pipe processing and production proposed by the utility model;
[0021] Figure 5This is an enlarged schematic diagram of the structure at point A of a heat treatment device based on seamless steel pipe processing and production proposed by the present invention.
[0022] In the figure: 1. Heat-conducting roller; 2. Rotating motor; 3. Resistance heating rod; 4. Wire; 5. Connecting head; 6. Limiting ring; 7. Limiting cover; 8. Horizontal guide tube; 9. Ignition head; 10. Arc-shaped guide tube; 11. Auxiliary head; 12. Conduit; 13. Connecting pipe. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0025] Example 1: A heat treatment device based on seamless steel pipe processing and production, such as Figure 1-Figure 5 As shown, it includes a heat-conducting roller 1 and a rotating motor 2 installed on one side of the heat-conducting roller 1. The heat-conducting roller 1 is installed at the output end of the rotating motor 2. A resistance heating rod 3 is rotatably installed inside the heat-conducting roller 1. The resistance heating rod 3 extends out of the outside of the heat-conducting roller 1, and a wire 4 is installed at the end of the resistance heating rod 3 away from the rotating motor 2. One wire 4 is fixedly connected to several resistance heating rods 3. A horizontal guide tube 8 is installed between two adjacent heat-conducting rollers 1. Several ignition heads 9 are installed on the outside of the horizontal guide tube 8. An arc-shaped guide tube 10 is installed on the outside of the horizontal guide tube 8. The arc-shaped guide tube 10 is connected to the inside of the horizontal guide tube 8. Several auxiliary heads 11 are installed on the outside of the arc-shaped guide tube 10. The horizontal guide tube 8 and the arc-shaped guide tube 10 operate as a group, and several horizontal guide tubes 8 are fixedly connected to a conduit 12 at the same time.
[0026] When the device is in use, first, the rotating motor 2 is controlled to run, driving the rotating motor 2 to rotate at the same time, and the seamless steel pipe is placed on the upper end of the heat-conducting roller 1. Based on the rotation of multiple heat-conducting rollers 1, the seamless steel pipe is driven to move. At the same time, the resistance heating rod 3 is energized to supply heat to heat the heat-conducting roller 1 itself, and then the outer fuel is circulated through the horizontal guide tube 8 and the arc guide tube 10, and is respectively guided to the ignition head 9 and the auxiliary head 11. Then, under the ignition of the ignition head 9 and the auxiliary head 11, the fuel is burned to heat the outside of the seamless steel pipe, and the heating temperature of the heat-conducting roller 1 and the seamless steel pipe is adjusted to be consistent to ensure uniform and comprehensive mobile heating of the material. By controlling the rotation speed of the rotating motor 2 and the combined use of multiple heat-conducting rollers 1, the horizontal guide tube 8, and the arc guide tube 10, the seamless steel pipe is heated synchronously while moving slowly, and then moved to the insulation and cooling link, so that the device can perform heat treatment while moving the material, thereby improving the efficiency of the device in processing seamless steel pipes.
[0027] like Figure 1-Figure 5 As shown, a connector 5 is installed on the outside of the wire 4, and a connecting tube 13 is installed on the outside of the conduit 12.
[0028] With the support of the connection between the connecting head 5 and the external current, the accurate heating of the resistance heating rod 3 is guaranteed. With the supply conduction between the connecting pipe 13 and the external gas fuel, the stable heating supply to the auxiliary head 11 and the ignition head 9 is guaranteed, further improving the efficiency and uniformity of the uniform heating of the device.
[0029] like Figure 1-Figure 5 As shown, a limiting cover 7 is installed on the outer side of the arc-shaped guide tube 10 , and the arc-shaped guide tube 10 is installed on the inner wall of the limiting cover 7 .
[0030] The heat-conducting roller 1 is rotatably mounted inside the limiting cover 7 . Several limiting rings 6 are mounted outside the heat-conducting roller 1 . The heat-conducting roller 1 extends to the outside of the limiting cover 7 . The rotating motor 2 is mounted outside the limiting cover 7 .
[0031] The resistance heating rod 3 and the horizontal guide tube 8 both extend out of the limiting cover 7 , and the conduit 12 and the wire 4 are both located outside the limiting cover 7 .
[0032] First, under the arc-shaped limitation of the limiting cover 7, the heat generated inside it is concentrated to ensure the full application of the heat. At the same time, the stability of the arc-shaped heating part is guaranteed, and under the guide limitation of multiple limiting rings 6, the position of the seamless steel pipe is guaranteed to be accurate when placed and moved. When the device heats multiple materials at the same time, it can play a role in mutual isolation, further improving the accuracy of the material placement position when the device is heating.
[0033] like Figure 1-Figure 5As shown, the outlet of the ignition head 9 and the outlet of the auxiliary head 11 are located at corresponding positions, and the auxiliary head 11 is distributed in an arc shape, while the ignition head 9 is distributed horizontally.
[0034] By distributing the auxiliary heads 11 in an arc shape, the effect of uniformly heating the outside of the material is further improved. The ignition heads 9 are then set at the same horizontal position, and the ignition heads 9 at different positions are set in different directions to ensure the effect of heating the lower half of the outside of the material at different angles, thereby comprehensively ensuring the stability of the heat treatment of the material.
[0035] Working principle: First, control the operation of the rotating motor 2, drive the rotating motor 2 to rotate at the same time, place the seamless steel pipe on the upper end of the heat-conducting roller 1, and drive the seamless steel pipe to move based on the rotation of multiple heat-conducting rollers 1. At the same time, energize the resistance heating rod 3 to supply heat to heat the heat-conducting roller 1 itself, and then guide the outer fuel through the horizontal guide tube 8 and the arc guide tube 10 to the ignition head 9 and the auxiliary head 11 respectively. Then, under the ignition of the ignition head 9 and the auxiliary head 11, the fuel is burned to heat the outside of the seamless steel pipe, and the heating temperature of the heat-conducting roller 1 and the seamless steel pipe is adjusted to be consistent to ensure uniform and comprehensive mobile heating of the material. By controlling the rotation speed of the rotating motor 2 and the combined use of multiple heat-conducting rollers 1, the horizontal guide tube 8, and the arc guide tube 10, the seamless steel pipe is heated synchronously while moving slowly, and then it is moved to the insulation and cooling links.
[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heat treatment device based on seamless steel pipe processing and production, comprising a heat-conducting roller (1) and a rotating motor (2) installed on one side of the heat-conducting roller (1), characterized in that: The heat-conducting roller (1) is installed at the output end of the rotating motor (2), and a resistance heating rod (3) is rotatably installed inside the heat-conducting roller (1). The resistance heating rod (3) extends out of the outside of the heat-conducting roller (1), and a wire (4) is installed at one end of the resistance heating rod (3) away from the rotating motor (2). One of the wires (4) is fixedly connected to a plurality of the resistance heating rods (3). A horizontal guide tube (8) is installed between two adjacent heat-conducting rollers (1), and a plurality of ignition heads (9) are installed on the outside of the horizontal guide tube (8). An arc-shaped guide tube (10) is installed on the outside of the horizontal guide tube (8), and the arc-shaped guide tube (10) is communicated with the inside of the horizontal guide tube (8). A plurality of auxiliary heads (11) are installed on the outside of the arc-shaped guide tube (10). The horizontal guide tube (8) and the arc-shaped guide tube (10) operate as a group, and a plurality of the horizontal guide tubes (8) are fixedly connected to a conduit (12) at the same time.
2. A heat treatment device based on seamless steel pipe processing and production according to claim 1, characterized in that: A connector (5) is installed on the outside of the wire (4), and a connecting pipe (13) is installed on the outside of the conduit (12).
3. The heat treatment device based on seamless steel pipe processing and production according to claim 1 is characterized in that: A limiting cover (7) is installed on the outer side of the arc-shaped guide tube (10), and the arc-shaped guide tube (10) is installed on the inner wall of the limiting cover (7).
4. A heat treatment device based on seamless steel pipe processing and production according to claim 3, characterized in that: The heat-conducting roller (1) is rotatably mounted inside the limiting cover (7), a plurality of limiting rings (6) are mounted on the outside of the heat-conducting roller (1), the heat-conducting roller (1) extends to the outside of the limiting cover (7), and the rotating motor (2) is mounted on the outside of the limiting cover (7).
5. The heat treatment device based on seamless steel pipe processing and production according to claim 3 is characterized in that: The resistance heating rod (3) and the horizontal guide tube (8) both extend outside the limiting cover (7), and the conduit (12) and the wire (4) are both located outside the limiting cover (7).
6. The heat treatment device based on seamless steel pipe processing and production according to claim 3 is characterized in that: The outlet of the ignition head (9) and the outlet of the auxiliary head (11) are located at corresponding positions, and the auxiliary head (11) is distributed in an arc shape, while the ignition head (9) is distributed horizontally.