Double-station online degassing machine
By designing a double station online degasser, and using a lifting motor and sprocket chain system to achieve double station refining of aluminum liquid, solving the problems of low efficiency of single stations and labor-consuming manual lifting, improving the quality of aluminum liquid and the convenience of replacement and maintenance.
Patent Information
- Application Number
- CN202422322632.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing degasser is in a single-station form, with low refining efficiency, and the lifting frame is manually lifted, which consumes a lot of work force and cannot control the operation of the double rod alone.
A double station online degasser is designed, including a fixed mount, a liquid aluminum insulation furnace, a guide column, a lifting motor, a rotating motor, a graphite rotating shaft and a graphite turntable to realize double station refining, and separate lifting and rotation control is achieved through the lifting motor and sprocket chain system.
It improves the refining efficiency of aluminum liquid, improves the quality of aluminum liquid, and simplifies the replacement and maintenance process of refined graphite originals through convenient lifting frame design.
Smart Images

Figure CN223268722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a degassing machine, in particular to a double-station online degassing machine, belonging to the technical field of casting equipment. Background Art
[0002] Liquid aluminum degassing machine, also known as refiner, is a special equipment used to refine liquid aluminum. Its working principle is to use non-toxic inert gas such as nitrogen or argon as refining agent, cooperate with the mechanical rotation of the rotor (with vent holes), and utilize the principle of fluid diffusion to fully disperse nitrogen in the liquid aluminum, prompting hydrogen to quickly escape from the liquid aluminum to achieve the effect of hydrogen removal; at the same time, it causes small inclusions to focus into larger particles, achieving the effect of slag removal.
[0003] Existing degassers typically utilize a single station, resulting in low refining efficiency. Consequently, some skilled artisans have developed dual-rod refining systems. However, these dual rods still refine at only one refining port and can only be operated synchronously, not independently. Furthermore, the existing lifting frame is manually hoisted, requiring significant effort to replace the refined graphite components.
[0004] Based on this, the present utility model is proposed. Utility Model Content
[0005] In view of the above technical problems of the prior art, the purpose of the present invention is to provide a double-station online degasser, which can refine the aluminum liquid from two refining ports and further improve the quality of the aluminum liquid.
[0006] To achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:
[0007] A double-station online degasser comprises a fixed mounting frame and an aluminum liquid holding furnace, wherein the fixed mounting frame is provided with a plurality of guide pillars, and a refining main unit is provided on the guide pillars, and the refining main unit comprises a lifting motor, a lifting frame, a rotating motor, a graphite rotating shaft and a graphite turntable, wherein the lifting frame is sleeved on the guide pillars and is driven by the lifting motor to move up and down along the guide pillars; the rotating motor is mounted on the lifting frame, the graphite rotating shaft is connected to the rotating motor via a steel shaft, and the graphite turntable is connected to the lower end of the graphite rotating shaft; the aluminum liquid holding furnace is provided with a refining port and a liquid taking port, and the graphite turntable is located in the refining port.
[0008] The lifting motor and the fixed mounting frame are both provided with sprockets, the sprockets are provided with chains, and the chains are fixed on the lifting frame.
[0009] There are two groups of refining hosts, which are respectively installed on both sides of the fixed mounting frame.
[0010] There are four guide pillars, and both sides of a lifting frame are respectively mounted on two guide pillars and driven by a lifting motor to achieve double working positions.
[0011] There are two refining ports, and two graphite turntables are respectively located in the two refining ports.
[0012] The guide column is provided with a guide sleeve.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The double-station online degasser of the utility model has two refining main machines, that is, it realizes double stations. The double stations can refine the aluminum liquid from two refining ports, further improving the quality of the aluminum liquid.
[0015] 2. The double stations in the present invention can be raised and lowered and rotated independently, that is, they can be controlled independently without affecting each other.
[0016] 3. The utility model is provided with a lifting frame and a lifting motor. The lifting function is convenient for replacing refined graphite components and is also convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 This is a side structural diagram of the present utility model;
[0019] Figure 3 This is a schematic diagram of the positional relationship between the graphite turntable and the refining port in the utility model;
[0020] Figure 4 This is a schematic diagram of the lifting frame of the present invention rising to the highest position;
[0021] Figure 5 This is a schematic diagram of the lifting frame in the present invention descending to the lowest position;
[0022] Figure 6 This is a schematic diagram of the lifting frame structure in the utility model;
[0023] Figure 7 This is a schematic diagram of the installation position of the guide sleeve in the utility model;
[0024] Among them, 1 is a fixed mounting frame, 2 is a guide column, 3 is a lifting frame, 4 is a lifting motor, 5 is a rotating motor, 6 is a steel shaft, 7 is a graphite shaft, 8 is a graphite turntable, 9 is a sprocket, 10 is a chain, 11 is a liquid intake port, 12 is an aluminum liquid holding furnace, 13 is a refining port, and 14 is a guide sleeve. DETAILED DESCRIPTION
[0025] The present invention will be further described below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.
[0026] like Figure 1-7 As shown, the double-station online degasser of the present invention includes a fixed mounting frame 1 and an aluminum liquid holding furnace 12. The fixed mounting frame 1 is provided with a plurality of guide pillars 2 with guide sleeves 14. The guide pillars 2 are provided with refining hosts. There are two groups of refining hosts, and the two groups of refining hosts are respectively installed on both sides of the fixed mounting frame 1 to realize a double station. The double station can refine the aluminum liquid of the two refining ports 13, further improving the quality of the aluminum liquid.
[0027] Furthermore, the refining main machine of the present invention includes a lifting motor 4, a lifting frame 3, a rotating motor 5, a graphite rotating shaft 7 and a graphite rotating disk 8. The lifting frame 3 is sleeved on the guide column 2. The lifting motor 4 and the fixed mounting frame 1 are both provided with a sprocket 9. The sprocket 9 is provided with a chain 10. The chain 10 is fixed to the lifting frame 3 and is driven by the lifting motor 4 to rise and fall along the guide column 2. The highest position of the lifting frame 3 is shown in FIG. Figure 4 , the lowest position of the descent is Figure 5 This lifting function facilitates replacement of refined graphite components and maintenance. A rotating motor 5 is mounted on a lifting frame 3. A graphite shaft 7 is connected to the rotating motor 5 via a steel shaft 6. A graphite turntable 8 is attached to the lower end of the shaft 7. A molten aluminum holding furnace 12 is equipped with a refining port 13 and a liquid extraction port 11. The graphite turntable 8 is located within the refining port 13.
[0028] It is further provided that the utility model has four guide pillars, and the two sides of a lifting frame are respectively mounted on two guide pillars and driven by a lifting motor. There are two refining ports, and two graphite turntables are respectively located in the two refining ports, that is, the double workstations can be lifted and rotated separately, that is, the separate control will not affect each other.
[0029] When in use, the present invention requires an external high-pressure nitrogen cylinder to introduce nitrogen to refine the molten aluminum. The molten aluminum emerges from the hearth of the aluminum holding furnace 12. The refining port 13 and liquid extraction port 11 are both located on the side of the aluminum holding furnace 12, as described in the utility model patent publication number CN214271002U. The remaining structure and components of the present invention are identical to the degasser structure in the CN214271002U patent and are not further described here.
[0030] The above embodiments are only used to illustrate the inventive concept of the present invention, and are not intended to limit the protection of the present invention. Any non-substantial changes to the present invention using this concept should fall within the scope of protection of the present invention.
Claims
1. A double-station online degasser, characterized by: It includes a fixed mounting frame and an aluminum liquid holding furnace. The fixed mounting frame is provided with a plurality of guide pillars. The guide pillars are provided with a refining main unit. The refining main unit includes a lifting motor, a lifting frame, a rotating motor, a graphite rotating shaft and a graphite turntable. The lifting frame is sleeved on the guide pillars and is lifted up and down along the guide pillars by the drive of the lifting motor; the rotating motor is installed on the lifting frame, the graphite turntable is connected to the rotating motor through a steel shaft, and the graphite turntable is connected to the lower end of the graphite rotating shaft; the aluminum liquid holding furnace is provided with a refining port and a liquid taking port, and the graphite turntable is located in the refining port.
2. The double-station online degasser according to claim 1, characterized in that: The lifting motor and the fixed mounting frame are both provided with sprockets, the sprockets are provided with chains, and the chains are fixed on the lifting frame.
3. The double-station online degasser according to claim 1 or 2, characterized in that: There are two groups of refining hosts, which are respectively installed on both sides of the fixed mounting frame.
4. The double-station online degasser according to claim 3, characterized in that: There are four guide pillars, and both sides of a lifting frame are respectively mounted on two guide pillars and driven by a lifting motor to achieve double working positions.
5. The double-station online degasser according to claim 3, characterized in that: There are two refining ports, and two graphite turntables are respectively located in the two refining ports.
6. The double-station online degasser according to claim 3, characterized in that: The guide column is provided with a guide sleeve.
Citation Information
Patent Citations
Molten aluminum holding furnace with circulating pump
CN214271002U