Automatic leveling and rough surface treatment system for cast-in-place concrete floor slab surface layer

Through automatic leveling and breast treatment systems, combined with laser calibration, the problems of slow construction speed and unstable quality in traditional manual methods are solved, and efficient automatic treatment of concrete surface layers is achieved.

CN223269636UActive Publication Date: 2025-08-26WEIFANG CHANGDA CONSTR GROUP
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Patent Information

Application Number
CN202422605733.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-26
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Traditional manual leveling and breasted surface treatment methods have high technical requirements for operators, slow construction speed, and are difficult to meet the operational timing of concrete surfaces, affecting the forming effect.

Method used

Automatic leveling and bristle surface treatment system is adopted, including scraping plates and wire brushes, combined with laser projection components, to realize automatic leveling and bristle surface treatment, and adjust the height and angle of the seat plate through telescopic arms to ensure the level of the equipment.

Benefits of technology

The automatic combination of concrete surface layer leveling and bristle surface treatment has been achieved, the construction speed has been improved, and the construction quality and efficiency have been ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic leveling and rough surface treatment system for a cast-in-place concrete floor slab surface layer, which comprises a frame, rollers are arranged at the bottom of the frame, a bracket is fixedly mounted above the frame, two telescopic arms which are arranged side by side are fixedly mounted at the end part of the bracket, and the bottom ends of the telescopic arms are connected with a seat plate through supports; a scraping plate and a steel wire brush are mounted at the bottom of the seat plate, and a laser projection component is fixedly mounted in the middle of the upper part of the seat plate; the telescopic arm comprises a fixed arm body and a movable arm body which are connected in a sliding mode, the fixed arm body and the movable arm body are each of a hollow structure, and a telescopic cylinder is installed in the fixed arm body and provides power for sliding of the movable arm body along the fixed arm body. The automatic leveling and rough surface treatment system for the cast-in-place concrete floor slab surface layer can be carried out after water is collected in concrete of the floor slab surface layer, the operation opportunity is easy to control, automatic rough surface treatment is carried out while automatic leveling is achieved, the two procedures are completed in one step, and the construction speed is remarkably increased.
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Description

Technical Field

[0001] The utility model relates to an automatic leveling and rough surface treatment system for a cast-in-place concrete floor slab surface, belonging to the technical field of building construction. Background Art

[0002] During the construction of a house, leveling and roughening of the cast-in-place concrete floor slab surface are essential and important steps in completing the entire construction.

[0003] Traditional surface leveling usually adopts manual leveling method, which uses a scraper to scrape the concrete according to the horizontal points. This leveling method has high technical requirements for the operator, and it is necessary to grasp the timing of leveling. If leveling is too late, the workers' operating force will not be enough, and local uneven leveling may easily occur.

[0004] Traditional surface roughening typically involves manual roughening with a brown-bristle brush or wire brush. This process also requires careful timing. Roughening during the early stages of concrete setting is prone to water secretion, resulting in poor surface finish. Roughening before final setting requires increased force, significantly impacting construction speed. Furthermore, insufficient force can compromise the finish. Therefore, manual roughening cannot meet the optimal timing for surface roughening.

[0005] In summary, the above two steps are required to complete the leveling and roughening of the concrete surface layer. The stability of the workers' operating level seriously affects the surface forming effect, and the manual construction speed is slow, and the construction speed cannot meet the operational timing of the concrete surface layer leveling and roughening. The existing technology obviously has inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0006] In response to the deficiencies in the background technology, the utility model provides an automatic leveling and roughening system for cast-in-place concrete floor slab surface layers. The system can be operated after the concrete of the floor slab surface layer absorbs water, and the timing of the operation is easy to control. The system can achieve automatic leveling and automatic roughening of the surface at the same time, and the two processes are completed in one step, which significantly improves the construction speed.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0008] The automatic leveling and roughening system for cast-in-place concrete floor slabs includes a frame with rollers at the bottom and a bracket fixedly installed above the frame. Two telescopic arms arranged side by side are fixedly installed at the ends of the bracket, and the bottom ends of the telescopic arms are connected to the seat plate through supports; a scraper plate and a wire brush are installed at the bottom of the seat plate, and a laser projection component is fixedly installed in the middle position above the seat plate; the telescopic arm includes a fixed arm and a movable arm connected in a sliding manner, and both the fixed arm and the movable arm are hollow structures. A telescopic cylinder is installed inside the fixed arm, and the telescopic cylinder provides power for the movable arm to slide along the fixed arm.

[0009] Furthermore, the scraping plate is arranged close to the roller at the bottom of the frame.

[0010] Furthermore, the top of the scraping plate is fixedly connected to the bottom of the seat plate, and a plurality of ribs are respectively provided on both sides of the connection between the scraping plate and the seat plate.

[0011] Furthermore, the wire brush is rotatably mounted on the bottom of the seat plate, the shaft heads at both ends of the wire brush are passed through the bearing seat, and the bearing seat is fixedly mounted on the bottom of the seat plate.

[0012] Furthermore, the telescopic arm is arranged in a vertical direction.

[0013] Furthermore, the fixed arm is fixedly connected to the end of the bracket.

[0014] Furthermore, the movable arm extends from the bottom end of the fixed arm, and the bottom end of the movable arm is hingedly connected to the support.

[0015] Furthermore, the tail of the telescopic cylinder is connected to the fixed arm, and the head of the telescopic cylinder is connected to the movable arm.

[0016] Furthermore, a handle is fixedly mounted on the frame.

[0017] Compared with the prior art, the present invention has the following advantages after adopting the above technical solution:

[0018] The utility model installs a scraper plate and a wire brush at the bottom of the seat plate. The scraper plate can level the surface layer of the concrete floor during the lateral movement, and the wire brush can roughen the surface layer of the concrete floor. The leveling and roughening processes are combined into one step instead of the original two processes, which significantly improves the construction speed. The seat plate is installed at the bottom of the telescopic arm, so that the height and angle of the seat plate can be adjusted. The laser projection component is installed on the seat plate, and the laser projection component can project a laser horizontal line for verification with the horizontal line measured on site, so as to ensure that the seat plate is in a horizontal state in real time, and further ensure that the scraper plate and the wire brush are in a horizontal state to prevent tilting from affecting the leveling and roughening effects.

[0019] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 It is a cross-sectional view of the local structure of the utility model;

[0022] Figure 3 It is a distribution diagram of the telescopic arm and the seat plate in the utility model.

[0023] In the figure, 1-seat plate, 2-scraping plate, 3-wire brush, 4-rib plate, 5-bearing seat, 6-laser projection component, 7-support, 8-telescopic arm, 801-fixed arm, 802-movable arm, 9-telescopic cylinder, 10-bracket, 11-frame, 12-roller, 13-handle. DETAILED DESCRIPTION

[0024] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings.

[0025] like Figure 1-Figure 3 As shown together, the utility model provides an automatic leveling and roughening system for cast-in-place concrete floor slabs, including a frame 11, a roller 12 is provided at the bottom of the frame 11, a bracket 10 is fixedly installed above the frame 11, and two telescopic arms 8 arranged side by side are fixedly installed at the end of the bracket 10, and the bottom end of the telescopic arm 8 is connected to the seat plate 1 through the support 7, and the telescopic arm 8 can drive the seat plate 1 to move in the vertical direction.

[0026] A scraper plate 2 and a wire brush 3 are installed at the bottom of the base plate 1. The scraper plate 2 levels the surface of the concrete floor during the lateral movement. The wire brush 3 has evenly distributed annular grooves along the axial direction. The wire brush 3 will perform groove-shaped rough surface treatment on the surface of the concrete floor during the rotation process.

[0027] The scraping plate 2 is arranged close to the roller 12 at the bottom of the frame 11.

[0028] The top of the scraping plate 2 is fixedly connected to the bottom of the seat plate 1 , and a plurality of ribs 4 are provided on both sides of the connection between the scraping plate 2 and the seat plate 1 , and the ribs 4 are used to improve the connection strength between the scraping plate 2 and the seat plate 1 .

[0029] The wire brush 3 is rotatably mounted on the bottom of the seat plate 1 , and the shaft heads at both ends of the wire brush 3 are passed through the bearing seat 5 , and the bearing seat 5 is fixedly mounted on the bottom of the seat plate 1 .

[0030] A laser projection component 6 is fixedly installed in the middle position above the seat plate 1. The laser projection component 6 is used to project a laser horizontal line for verification with the horizontal line measured on site, ensuring that the seat plate 1 is in a horizontal state in real time, and then ensuring that the scraper plate 2 and the wire brush 3 are in a horizontal state to prevent tilting from affecting leveling and rough surface treatment.

[0031] The telescopic arm 8 is arranged in the vertical direction, and the telescopic arm 8 includes a fixed arm 801 and a movable arm 802 that are slidably connected. The fixed arm 801 and the movable arm 802 are both hollow structures. The fixed arm 801 is fixedly connected to the end of the bracket 10, and the movable arm 802 extends from the bottom end of the fixed arm 801. The bottom end of the movable arm 802 is hingedly connected to the support 7.

[0032] A telescopic cylinder 9 is installed inside the fixed arm 801, which provides power for the movable arm 802 to slide along the fixed arm 801. The tail of the telescopic cylinder 9 is connected to the fixed arm 801, and the head of the telescopic cylinder 9 is connected to the movable arm 802. The telescopic cylinder 9 drives the movable arm 802 to slide along the fixed arm 801, thereby adjusting the height and angle of the seat plate 1.

[0033] A handle 13 is fixedly mounted on the frame 11 .

[0034] The specific working principle of this utility model:

[0035] By installing a scraper plate 2 and a wire brush 3 at the bottom of the seat plate 1, the scraper plate 2 and the wire brush 3 move horizontally synchronously with the seat plate 1. The scraper plate 2 can level the surface of the concrete floor during the horizontal movement, and the wire brush 3 can roughen the surface of the concrete floor; by installing the seat plate 1 at the bottom of the telescopic arm 8, the height and angle of the seat plate 1 can be adjusted; by installing a laser projection component 6 on the seat plate 1, the laser projection component 6 can project a laser horizontal line for verification with the horizontal line measured on site, ensuring that the seat plate 1 is in a horizontal state in real time, and then ensuring that the scraper plate 2 and the wire brush 3 are in a horizontal state to prevent tilting from affecting the leveling and roughening effects.

[0036] The above description is merely an example of the preferred embodiment of the present invention. Any details not described in detail are common knowledge within the art. The scope of protection of the present invention is determined by the claims. Any equivalent modifications based on the technical teachings of the present invention are also within the scope of protection of the present invention.

Claims

1. An automatic leveling and roughening system for cast-in-place concrete floor slabs, characterized by: The invention comprises a vehicle frame (11), a roller (12) is provided at the bottom of the vehicle frame (11), a bracket (10) is fixedly installed above the vehicle frame (11), two telescopic arms (8) arranged side by side are fixedly installed at the end of the bracket (10), and the bottom ends of the telescopic arms (8) are connected to the seat plate (1) through the support (7); a scraping plate (2) and a wire brush (3) are installed at the bottom of the seat plate (1), and a laser projection component (6) is fixedly installed at the middle position above the seat plate (1); the telescopic arm (8) comprises a fixed arm (801) and a movable arm (802) connected in a sliding manner, and the fixed arm (801) and the movable arm (802) are both hollow structures, and a telescopic cylinder (9) is installed inside the fixed arm (801), and the telescopic cylinder (9) provides power for the movable arm (802) to slide along the fixed arm (801).

2. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: The scraping plate (2) is arranged close to the roller (12) at the bottom of the vehicle frame (11).

3. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: The top end of the scraping plate (2) is fixedly connected to the bottom end of the seat plate (1), and a plurality of ribs (4) are respectively provided on both sides of the connection between the scraping plate (2) and the seat plate (1).

4. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: The wire brush (3) is rotatably mounted on the bottom of the seat plate (1), and the shaft heads at both ends of the wire brush (3) are inserted into the bearing seat (5), and the bearing seat (5) is fixedly mounted on the bottom of the seat plate (1).

5. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: The telescopic arm (8) is arranged in a vertical direction.

6. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 5, characterized in that: The fixed arm (801) is fixedly connected to the end of the bracket (10).

7. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 6, characterized in that: The movable arm (802) extends from the bottom end of the fixed arm (801), and the bottom end of the movable arm (802) is hingedly connected to the support (7).

8. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: The tail of the telescopic cylinder (9) is connected to the fixed arm (801), and the head of the telescopic cylinder (9) is connected to the movable arm (802).

9. The automatic leveling and roughening system for cast-in-situ concrete floor slabs according to claim 1, characterized in that: A handle (13) is fixedly mounted on the vehicle frame (11).