Metal melting temperature control rotary furnace
By introducing a motor-driven scraper system into the temperature-controlled rotary furnace, the inner wall metal debris is automatically cleaned, which solves the adhesion problem during the metal melting process and improves the cleaning efficiency and purity.
Patent Information
- Application Number
- CN202422569300.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the metal melting process of existing temperature-controlled rotary furnaces, molten metal liquid adheres to the inner wall to form a thick layer, affecting the purity of the metal and low cleaning efficiency, making it impossible to achieve automated cleaning.
Design a metal melt temperature-controlled rotary furnace, which drives the scraper structure through a motor drives the threaded screw and telescopic cylinder, automatically scrapes away metal debris from the inner wall of the furnace body, and combines the fixing bolts and pulley guidance system to ensure smooth rotation and easy installation of the scraper.
Automatic cleaning of metal debris on the inner wall is achieved, improving work efficiency and cleaning cleanliness, avoiding the inconvenience of manual cleaning, and ensuring the purity of the metal melting process.
Smart Images

Figure CN223271646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of temperature-controlled rotary furnaces, in particular to a metal melting temperature-controlled rotary furnace. Background Art
[0002] A rotary kiln is a thermal equipment for calcining, roasting or drying granular and powdered materials. The rotary kiln is mainly used for the primary rough processing of powder or mineral materials, such as in the firing and calcination of cement clinker; the preparation of titanium dioxide from kaolin, the processing of the rare earth industry, etc. Although the output is large, there are disadvantages such as large temperature difference, low temperature control accuracy, inability to seal and achieve precise atmosphere control. Temperature-controlled rotary kiln technology is a technology that uses advanced control systems to ensure that the rotary kiln operates stably within a specific temperature range. It mainly includes control systems, heating systems and transmission systems. Temperature-controlled rotary kilns are widely used in ceramics, metallurgy, electronics, glass, chemicals, machinery, refractory materials, new material development and other fields. They are used for heat treatment, drying, calcination and other processes of materials. Through these technical characteristics, the temperature-controlled rotary kiln can provide efficient, stable and reliable heat treatment solutions for industrial production.
[0003] In most existing temperature-controlled rotary furnaces, during the metal melting process, after the molten metal liquid is discharged from the temperature-controlled rotary furnace, part of the metal liquid will adhere to the inner wall of the temperature-controlled rotary furnace. After cooling, a thick layer will form on the inner wall of the temperature-controlled rotary furnace. During the melting process of metals of different materials, the attached metal will affect the purity of other metals. It is usually removed by manual cleaning, which leads to low work efficiency and the inconvenience of unclean cleaning. It is necessary to design a metal melting temperature-controlled rotary furnace to solve the above-mentioned problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a metal melting temperature-controlled rotary furnace.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A metal melting temperature-controlled rotary furnace comprises a furnace body and a fixed frame, the fixed frame is located at the upper part of the furnace body, a first motor is provided at the middle part of the right side of the fixed frame, the rotating shaft of the first motor is fixedly connected to a threaded screw, the outer side of the threaded screw is threadedly connected to a movable frame, the front and rear parts of the bottom end of the movable frame are fixedly connected to a telescopic cylinder, the telescopic ends of the telescopic cylinder are fixedly connected to a fixed plate, the inner end of the fixed plate is fixedly connected to a connecting plate, a second motor is provided at the middle part of the upper end of the connecting plate, the rotating shaft of the second motor is fixedly connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a rotating sleeve, a plurality of connecting rods are fixedly connected to the outer side of the rotating sleeve at equal intervals, and the outer ends of the connecting rods are fixedly connected to scrapers;
[0007] Through the above technical solution, the first motor drives the threaded screw to rotate, so that the movable frame moves, and the telescopic cylinder pushes the fixed plate and the connecting plate to move downward. The second motor drives the rotating shaft to rotate, so that the scraper rotates to scrape off the metal debris attached to the inner wall of the furnace body, preventing the metal debris attached to the inner wall of the furnace body from affecting the purity of other metal melts. At the same time, there is no need to manually clean the metal debris attached to the inner wall of the furnace body, which increases the automation capability and work efficiency, and improves the cleanliness of cleaning.
[0008] Furthermore, a mounting hole is provided in the middle portion of the outer side of each scraper, and a first fixing bolt is provided inside each mounting hole;
[0009] Through the above technical solution, the scraper and the connecting rod can be fixedly installed and connected by the first fixing bolt, which increases the convenience of disassembly, assembly and replacement. At the same time, the mounting hole facilitates the hiding of the first fixing bolt and will not protrude, causing the scraper to be obstructed from rotating inside the furnace body.
[0010] Furthermore, a circular hole is provided at the bottom of the rotating sleeve, and a plurality of second fixing bolts are equidistantly provided inside the circular hole;
[0011] Through the above technical solution, the rotating sleeve and the connecting rod can be fixedly installed and connected by the second fixing bolt, which increases the convenience of disassembly, assembly and replacement, and the circular hole facilitates the placement and installation of the second fixing bolt.
[0012] Furthermore, the upper and lower parts of the connecting rod are both provided with a clamping ring, the inner side of the clamping ring is provided with a plurality of semicircular grooves, and the outer side of the clamping ring is provided with a plurality of third fixing bolts at equal distances;
[0013] Through the above technical solution, the two locking rings are connected and fixed by the third fixing bolt, and the connecting rods are respectively placed inside the semicircular grooves for locking, and several connecting rods are connected to form a whole to prevent damage caused by changes in structural strength during rotation.
[0014] Furthermore, the front and rear sides of the upper end of the movable frame are fixedly connected to the connecting frame, the four corners of the upper part of the connecting frame are provided with pulleys, the front and rear sides of the upper end of the fixed frame are provided with guide rails, and the pulleys are respectively connected to the inner sides of the corresponding guide rails in a rolling manner;
[0015] Through the above technical solution, when the mobile frame moves left and right, the pulleys are respectively connected to the inner sides of the corresponding guide rails in a rolling manner, which not only guides the movement of the mobile frame left and right, but also supports the mobile frame and its bottom structure, preventing the threaded screw from bending and being damaged due to the heavy weight of the bottom structure.
[0016] Furthermore, the outer ring rotation diameter formed by the combination of the plurality of scrapers is the same as the inner diameter of the furnace body;
[0017] Through the above technical solution, during the rotation of the scraper, the outer ring thereof is caused to contact the inner wall of the furnace body, thereby increasing the cleanliness of scraping off metal debris.
[0018] The utility model has the following beneficial effects:
[0019] In the utility model, the cover on the upper part of the furnace body is first opened, and the threaded screw is driven by the first motor to rotate, so that the movable frame and its bottom structure are moved to the upper part of the furnace body, and then the telescopic cylinder pushes the fixed plate and the connecting plate to move downward, so that the scraper extends into the interior of the furnace body, and then the rotating shaft is driven by the second motor to rotate, so that the rotating sleeve, the connecting rod and the scraper are rotated inside the furnace body, and the scraper scrapes off the metal debris attached to the inner wall of the furnace body, and finally the telescopic cylinder is continuously pushed downward, so that the scraper gradually moves downward and rotates to scrape, thereby preventing the metal debris attached to the inner wall of the furnace body from affecting the purity of other metals when they are melted. At the same time, there is no need to manually clean the metal debris attached to the inner wall of the furnace body, thereby increasing the automation capability and work efficiency, and improving the cleanliness of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front three-dimensional structure of a metal melting temperature-controlled rotary furnace proposed by the present invention;
[0021] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of the connecting plate, rotating sleeve, connecting rod and scraper of a metal melting temperature-controlled rotary furnace proposed by the utility model;
[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of a movable frame, a telescopic cylinder and a connecting frame of a metal melting temperature-controlled rotary furnace proposed in the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of a fixed frame, a threaded screw and a movable frame of a metal melting temperature-controlled rotary furnace proposed in the present invention;
[0024] Figure 5 This is a schematic diagram of the exploded structure of the clamping ring and the third fixing thread of a metal melting temperature-controlled rotary furnace proposed by the present invention;
[0025] Figure 6 The present invention provides a schematic diagram of the three-dimensional structure of a fixing frame, a connecting frame and a pulley of a metal melting temperature-controlled rotary furnace.
[0026] Legend:
[0027] 1. Furnace body; 2. Fixed frame; 3. First motor; 4. Threaded screw; 5. Moving frame; 6. Telescopic cylinder; 7. Fixed plate; 8. Connecting plate; 9. Second motor; 10. Rotating shaft; 11. Rotating sleeve; 12. Connecting rod; 13. Scraper; 14. Mounting hole; 15. First fixing bolt; 16. Circular hole; 17. Second fixing bolt; 18. Clamping ring; 19. Semicircular groove; 20. Third fixing bolt; 21. Connecting frame; 22. Pulley; 23. Guide rail. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Reference Figure 1-6 The utility model provides an embodiment of a metal melting temperature-controlled rotary furnace, comprising a furnace body 1 and a fixed frame 2. The fixed frame 2 is located at the upper part of the furnace body 1. A first motor 3 is provided at the middle part of the right side of the fixed frame 2. The rotating shaft of the first motor 3 is fixedly connected to a threaded screw 4. The outer side of the threaded screw 4 is threadedly connected to a movable frame 5. The front and rear parts of the bottom end of the movable frame 5 are fixedly connected to a telescopic cylinder 6. The telescopic ends of the telescopic cylinder 6 are fixedly connected to a fixed plate 7. The inner end of the fixed plate 7 is fixedly connected to a connecting plate 8. A second motor 9 is provided at the middle part of the upper end of the connecting plate 8. The rotating shaft of the second motor 9 is fixedly connected to a rotating shaft 10. The bottom end of the rotating shaft 10 is fixedly connected to a rotating sleeve 11. A plurality of connecting rods 12 are fixedly connected to the outer side of the rotating sleeve 11 at equal intervals. The outer ends of the connecting rods 12 are fixedly connected to scrapers 13.
[0030] A mounting hole 14 is provided in the middle of the outer side of the scraper 13, and a first fixing bolt 15 is provided inside the mounting hole 14. The scraper 13 and the connecting rod 12 can be fixedly installed and connected through the first fixing bolt 15, which increases the convenience of disassembly and replacement. At the same time, the mounting hole 14 facilitates the hiding of the first fixing bolt 15 and will not protrude, causing the scraper 13 to be obstructed from rotating inside the furnace body 1. A circular hole 16 is provided at the bottom of the rotating sleeve 11, and a number of second fixing bolts 17 are equidistantly provided inside the circular hole 16. The rotating sleeve 11 and the connecting rod 12 can be fixedly installed and connected through the second fixing bolt 17, which increases the convenience of disassembly and replacement. The circular hole 16 facilitates the placement and installation of the second fixing bolt 17.
[0031] The upper and lower parts of the connecting rod 12 are both provided with a snap ring 18, and the inner side of the snap ring 18 is provided with a plurality of semicircular grooves 19. The outer side of the snap ring 18 is equidistantly provided with a plurality of third fixing bolts 20. The two snap rings 18 are connected and fixed by the third fixing bolts 20. The connecting rods 12 are respectively placed in the inner snap rings 19 of the semicircular grooves 19 to connect the plurality of connecting rods 12 to form a whole to prevent damage caused by changes in structural strength during rotation. The front and rear sides of the upper end of the mobile frame 5 are fixedly connected to the connecting frame 21, and the upper four corners of the connecting frame 21 are provided with pulleys 22. Guide rails 23 are provided on the front and rear sides of the upper end, and the pulleys 22 are respectively connected to the inner sides of the corresponding guide rails 23 in a rolling manner. When the mobile frame 5 moves left and right, the pulleys 22 are respectively connected to the inner sides of the corresponding guide rails 23 in a rolling manner, which not only guides the movement of the mobile frame 5 left and right, but also supports the mobile frame 5 and its bottom structure to prevent the threaded screw 4 from bending and being damaged due to the heavy weight of the bottom structure. The outer ring rotation diameter formed by the combination of several scrapers 13 is the same as the internal diameter of the furnace body 1. During the rotation of the scraper 13, its rotating outer ring is attached to the inner wall of the furnace body 1, thereby increasing the cleanliness of scraping off metal debris.
[0032] Working principle: First, open the cover on the upper part of the furnace body 1, and use the first motor 3 to drive the threaded screw 4 to rotate, so that the movable frame 5 and its bottom structure move to the upper part of the furnace body 1, and then the telescopic cylinder 6 pushes the fixed plate 7 and the connecting plate 8 to move downward, so that the scraper 13 extends into the interior of the furnace body 1, and then the second motor 9 drives the rotating shaft 10 to rotate, so that the rotating sleeve 11, the connecting rod 12 and the scraper 13 rotate inside the furnace body 1, and the scraper 13 scrapes off the metal debris attached to the inner wall of the furnace body 1, and finally the telescopic cylinder 6 continues to push downward, so that the scraper 13 gradually moves downward and rotates to scrape.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A metal melting temperature-controlled rotary furnace, comprising a furnace body (1) and a fixed frame (2), characterized in that: The fixed frame (2) is located at the upper part of the furnace body (1); a first motor (3) is provided in the middle of the right side of the fixed frame (2); the rotating shaft of the first motor (3) is fixedly connected to a threaded screw (4); the outer side of the threaded screw (4) is threadedly connected to a movable frame (5); the front and rear parts of the bottom end of the movable frame (5) are fixedly connected to a telescopic cylinder (6); the telescopic ends of the telescopic cylinder (6) are fixedly connected to a fixed plate (7); the inner end of the fixed plate (7) is fixedly connected to a connecting plate (8); a second motor (9) is provided in the middle of the upper end of the connecting plate (8); the rotating shaft of the second motor (9) is fixedly connected to a rotating shaft (10); the bottom end of the rotating shaft (10) is fixedly connected to a rotating sleeve (11); the outer side of the rotating sleeve (11) is fixedly connected to a plurality of connecting rods (12) at equal intervals; the outer ends of the connecting rods (12) are fixedly connected to scrapers (13).
2. The metal melting temperature-controlled rotary furnace according to claim 1, characterized in that: A mounting hole (14) is provided in the middle of the outer side of the scraper (13), and a first fixing bolt (15) is provided inside the mounting hole (14).
3. The metal melting temperature-controlled rotary furnace according to claim 1, characterized in that: A circular hole (16) is provided at the bottom of the rotating sleeve (11), and a plurality of second fixing bolts (17) are equidistantly provided inside the circular hole (16).
4. The metal melting temperature-controlled rotary furnace according to claim 1, characterized in that: The upper and lower parts of the connecting rod (12) are both provided with a clamping ring (18), the inner side of the clamping ring (18) is provided with a plurality of semicircular grooves (19), and the outer side of the clamping ring (18) is provided with a plurality of third fixing bolts (20) at equal intervals.
5. The metal melting temperature-controlled rotary furnace according to claim 1, characterized in that: The front and rear sides of the upper end of the movable frame (5) are fixedly connected to a connecting frame (21), and pulleys (22) are provided at the four upper corners of the connecting frame (21). The front and rear sides of the upper end of the fixed frame (2) are provided with guide rails (23), and the pulleys (22) are respectively connected in a rolling manner to the inner sides of the corresponding guide rails (23).
6. The metal melting temperature-controlled rotary furnace according to claim 1, characterized in that: The outer ring rotation diameter formed by combining a plurality of the scrapers (13) is the same as the inner diameter of the furnace body (1).