Novel crystal furnace with array temperature control device

By setting multiple main fire spout holes and paragraph-type array fire spout tubes on the crystal furnace ignition furnace, uniform temperature control in the crystal furnace is achieved, and the problems of temperature control difficulties and uneven heat conduction caused by improper setting of fire spout holes in the prior art are solved.

CN223271650UActive Publication Date: 2025-08-26SHIJIAZHUANG DEZHAOYINGGE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422076417.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-26
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When heating the existing crystal furnace, there are fewer fire sprinkler holes and poor location, which leads to difficulty in temperature control, especially in the problem of inconsistent heat conduction velocities in melting kettles of different materials.

Method used

Multiple main fire spout holes are set at the upper end of the ignition furnace, and paragraph-type array fire spouting tubes are arranged around them. The fire spout holes and fire spouting tubes are arranged from low to high, and the fire spouting ports are aligned with the outer surface of the melting kettle to achieve uniform heating.

Benefits of technology

The heating speed of the melting kettle is accelerated to ensure uniform temperature in the material deposition area, and the problem of inconsistent thermal conduction speed of the melting kettle of different materials is solved.

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    Figure CN223271650U_ABST
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Abstract

The utility model discloses a novel crystal furnace with an array temperature control device, and belongs to the field of crystal furnaces. The novel crystal furnace with the array temperature control device comprises a fixed base, an installation bottom plate is arranged on the fixed base, an ignition furnace is arranged on the installation bottom plate, a main fire spraying hole is formed in the upper end of the ignition furnace, the novel crystal furnace further comprises a supporting block, the supporting block is arranged on the installation bottom plate, and the main fire spraying hole is formed in the upper end of the supporting block. A connecting base is arranged at the end, away from the mounting bottom plate, of the supporting block. The utility model solves the problems that when an existing crystal furnace is used for heating, the number of flaming holes is small, in order to facilitate installation, the flaming holes are generally arranged on an ignition device below the crystal furnace and directly face the upper surface of the crystal furnace, and the temperature of the positions where the flaming holes are arranged rises upwards along the bottom end of a melting kettle, so that the temperature of the crystal furnace is too high. The temperature in the crystal furnace is difficult to control, and if the melting kettle is made of different materials, the temperature conduction speeds are different.
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Description

Technical Field

[0001] The utility model relates to the field of crystal furnaces, in particular to a novel crystal furnace with an array temperature control device. Background Art

[0002] The crystal furnace device is an important experimental device in quantum optics experiments and laser device experiments. It is used to install and place nonlinear crystals or laser crystals.

[0003] Chinese patent publication number CN218812254U discloses a crystal furnace temperature control device. Its technical solution includes: an outer shell, an inner wall of which is mounted a thermal insulation layer, an inner wall of which is mounted an explosion-proof layer, the inner wall of which is connected to an explosion-proof inner shell via a buffer mechanism, a cavity disposed between the outer wall of the explosion-proof inner shell and the inner wall of the explosion-proof layer, an electric heating coil disposed within the cavity, a temperature detection sensor disposed at the top end of the explosion-proof inner shell, the buffer mechanism comprising a first connecting post, a connecting plate, a spring, a mounting hole, a second connecting post, a bump, a damping rubber pad, and a strip slot, the center of the end wall of the second connecting post having a mounting hole disposed therein, a spring mounted within the mounting hole. This utility model not only facilitates temperature control within the crystal furnace, but also effectively provides explosion protection, improving safety and enhancing practicality.

[0004] When the crystal furnace of the above patent is heated, fewer flame holes are set. In order to facilitate installation, the flame holes are generally set on the ignition device below the crystal furnace facing the upper surface of the crystal furnace. The temperature of the setting position of such flame holes starts to rise along the bottom of the melting pot and spreads upward, which makes it difficult to control the temperature in the crystal furnace. If the melting pot is made of different materials, the temperature conduction speed will also be different. Utility Model Content

[0005] The purpose of the present utility model is to provide a new crystal furnace with an array temperature control device, by opening a plurality of main flame holes at the upper end of the ignition furnace, the main flame holes are distributed in a circular pattern, and a plurality of segmented array flame tubes are arranged around the main flame holes, and the segmented array flame tubes are arranged from low to high, and the flame ports of the segmented array flame tubes are located facing the outer surface of the melting kettle, and the segmented array flame tubes are also distributed in a circular pattern. When the staff puts the material into the melting kettle, the main flame hole starts to heat the bottom of the melting kettle, and at the same time, the lowest segmented array flame tube starts to heat the outer surface of the vertical wall of the melting kettle, and so on until all the segmented array flame tubes start to work, so that the melting kettle heats up faster and can ensure that the melting kettle heats up at the same speed within the distance where the material is deposited, and solves the problem of different heat conduction speeds of melting kettles made of different materials, and solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a new crystal furnace with an array temperature control device, comprising a fixed base, a mounting base plate provided on the fixed base, an ignition furnace provided on the mounting base plate, a main flame hole provided on the upper end of the ignition furnace, and a support block, the support block being provided on the mounting base plate, a connecting base being provided on the end of the support block away from the mounting base plate, a through hole being provided on the connecting base, a melting kettle being provided on the connecting base, a paragraph-type array flame tube being provided on the ignition furnace, the paragraph-type array flame tube passing through the through hole, a crystal furnace shell being provided on the outer layer of the melting kettle of the connecting base, and a material pipe being provided on the end of the crystal furnace shell away from the connecting base.

[0007] Preferably, a rotary butterfly valve is provided on the material pipe, and the rotary butterfly valve is connected to the material pipe with bolts.

[0008] Preferably, the ignition furnace is provided with a gas pipe, and the gas pipe is welded to the ignition furnace.

[0009] Preferably, a one-way valve is provided on the gas pipeline, and the one-way valve is bolted to the gas pipeline.

[0010] Preferably, a support column is provided at the lower end of the fixed base, and the support column is bolted to the fixed base.

[0011] Preferably, the support column is provided with a ground contact base on one end away from the fixed base, and the ground contact base is welded to the support column.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The utility model is provided with a plurality of main flame-spraying holes at the upper end of the ignition furnace, and the main flame-spraying holes are arranged in a circular pattern, and a plurality of segmented array flame-spraying tubes are arranged around the main flame-spraying holes, and the segmented array flame-spraying tubes are arranged from low to high, and the flame-spraying ports of the segmented array flame-spraying tubes are directly facing the outer surface of the melting kettle, and the segmented array flame-spraying tubes are also arranged in a circular pattern. When the staff puts the material into the melting kettle, the main flame-spraying holes start to heat the bottom of the melting kettle, and at the same time, the segmented array flame-spraying tube at the lowest end starts to heat the outer surface of the vertical wall of the melting kettle, and so on upward until all the segmented array flame-spraying tubes start to work, so that The accelerated heating speed of the melting kettle can also ensure that the heating speed of the melting kettle is the same within the distance where the material is deposited, and solves the problem of different heat conduction speeds of melting kettles made of different materials. It effectively avoids the problem that the existing crystal furnace has fewer flame holes when heating, and for the convenience of installation, the flame holes are generally set at the ignition device below the crystal furnace facing the upper surface of the crystal furnace. The temperature of the setting position of this type of flame hole starts to rise along the bottom of the melting kettle and spreads upward, which makes it difficult to control the temperature in the crystal furnace. If the melting kettle is made of different materials, the temperature conduction speed will also be different. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the overall main structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the melting kettle of the present utility model;

[0017] Figure 4 This is a schematic diagram of the main flame-spraying hole structure of the present utility model.

[0018] In the figure: 1. Fixed base; 2. Mounting base plate; 3. Ignition furnace; 4. Main flame hole; 5. Gas pipe; 6. One-way valve; 7. Support block; 8. Connecting base; 9. Through hole; 10. Crystal furnace shell; 11. Melting kettle; 12. Material pipe; 13. Rotary butterfly valve; 14. Paragraph array flame tube; 15. Support column; 16. Ground base. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In order to solve the problem that in the prior art, when the crystal furnace is heated, the number of flame holes is small, and for the sake of installation convenience, the flame holes are generally arranged on the ignition device below the crystal furnace directly facing the upper surface of the crystal furnace. However, the temperature of the flame holes at this location starts to rise along the bottom of the melting kettle and spreads upward, making it difficult to control the temperature inside the crystal furnace. Since the melting kettle is made of different materials, the temperature conduction speed is also different, this embodiment provides the following technical solutions:

[0021] A novel crystal furnace with an array temperature control device includes a fixed base 1, a mounting base 2 is provided on the fixed base 1, an ignition furnace 3 is provided on the mounting base 2, a main flame hole 4 is provided on the upper end of the ignition furnace 3, and a support block 7 is provided. The support block 7 is provided on the mounting base 2, and a connecting base 8 is provided on the end of the support block 7 away from the mounting base 2. A through hole 9 is opened on the connecting base 8, and a melting pot 11 is provided on the connecting base 8. The ignition furnace 3 is provided with a paragraph array flame tube. 14. The segmented array flame-spraying tube 14 passes through the through hole 9. The connection base 8 is provided with a crystal furnace shell 10 on the outer layer of the melting kettle 11. The crystal furnace shell 10 is provided with a material pipe 12 on the end away from the connection base 8. The material pipe 12 is provided with a rotary butterfly valve 13, and the rotary butterfly valve 13 is bolted to the material pipe 12. The ignition furnace 3 is provided with a gas pipe 5, and the gas pipe 5 is welded to the ignition furnace 3. The gas pipe 5 is provided with a one-way valve 6, and the one-way valve 6 is bolted to the gas pipe 5;

[0022] In this embodiment, please refer to Figures 1-4 When the staff opens the rotary butterfly valve 13 and puts the material into the melting kettle 11 in the crystal furnace shell 10 through the material pipe 12, the other end of the pipe connected to the combustible gas is connected to the gas pipe 5, and the one-way valve 6 on the gas pipe 5 is opened to allow the gas to enter the ignition furnace 3. The ignition furnace 3 starts to ignite, and the flame is ejected from the main flame hole 4 and the segment array flame tube 14. There are multiple main flame holes 4 on the upper end of the ignition furnace 3. The main flame holes 4 are distributed in a circular pattern, and multiple segment array flame tubes 14 are arranged around the main flame hole 4. The segment array flame tubes 14 are arranged from low to high. The flame nozzles 14 are positioned facing the outer surface of the melting kettle 11, and the segmented array flame nozzles 14 are also arranged in a circular pattern. When the worker puts the material into the melting kettle 11, the main flame nozzles 4 start to heat the bottom of the melting kettle 11, and at the same time, the lowest segmented array flame nozzle 14 starts to heat the outer surface of the vertical wall of the melting kettle 11. This is repeated upwards until all the segmented array flame nozzles 14 start working, which accelerates the heating speed of the melting kettle 11 and ensures that the heating speed of the melting kettle 11 is uniform within the distance where the material is deposited. This also solves the problem of different heat conduction speeds in the melting kettle 11 due to different materials.

[0023] In this embodiment, please refer to Figure 1-Figure 2 , a support column 15 is provided at the lower end of the fixed base 1, and the support column 15 is bolted to the fixed base 1. A ground contact base 16 is provided on the end of the support column 15 away from the fixed base 1, and the ground contact base 16 is welded to the support column 15;

[0024] Working principle: When the staff opens the rotary butterfly valve 13 and puts the material into the melting kettle 11 in the crystal furnace shell 10 through the material pipe 12, the other end of the pipe connected to the combustible gas is connected to the gas pipe 5, and the one-way valve 6 on the gas pipe 5 is opened to allow the gas to enter the ignition furnace 3. The ignition furnace 3 starts to ignite, and the flame is ejected from the main flame hole 4 and the segment array flame tube 14. There are multiple main flame holes 4 on the upper end of the ignition furnace 3. The main flame holes 4 are distributed in a circular pattern, and multiple segment array flame tubes 14 are arranged around the main flame hole 4. The segment array flame tubes 14 are arranged from low to high. The flame nozzles of the fire tubes 14 are located directly opposite the outer surface of the melting kettle 11, and the segmented array flame tubes 14 are also distributed in a circular pattern. When the staff puts the material into the melting kettle 11, the main flame hole 4 starts to heat the bottom of the melting kettle 11, and at the same time, the lowest segmented array flame tube 14 starts to heat the outer surface of the vertical wall of the melting kettle 11. This is repeated upward until all the segmented array flame tubes 14 start working, which accelerates the heating speed of the melting kettle 11 and ensures that the heating speed of the melting kettle 11 is the same within the distance where the material is deposited, and solves the problem of different heat conduction speeds in the melting kettle 11 due to different materials.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel crystal furnace with an array temperature control device, comprising a fixed base (1), a mounting base (2) provided on the fixed base (1), an ignition furnace (3) provided on the mounting base (2), and a main flame-spraying hole (4) provided at the upper end of the ignition furnace (3); Its characteristics are: The invention also includes a support block (7), wherein the support block (7) is arranged on the installation base plate (2), and the support block (7) is provided with a connecting base (8) on the end away from the installation base plate (2), and a through hole (9) is opened on the connecting base (8), and a melting pot (11) is provided on the connecting base (8), and a paragraph-type array flame-spraying tube (14) is provided on the ignition furnace (3), and the paragraph-type array flame-spraying tube (14) passes through the through hole (9), and a crystal furnace shell (10) is provided on the outer layer of the melting pot (11) of the connecting base (8), and a material pipe (12) is provided on the end of the crystal furnace shell (10) away from the connecting base (8).

2. The novel crystal furnace with an array temperature control device according to claim 1, characterized in that: A rotary butterfly valve (13) is provided on the material pipe (12), and the rotary butterfly valve (13) is connected to the material pipe (12) by bolts.

3. The novel crystal furnace with an array temperature control device according to claim 1, characterized in that: The ignition furnace (3) is provided with a gas delivery pipe (5), and the gas delivery pipe (5) is connected to the ignition furnace (3) by welding.

4. The novel crystal furnace with an array temperature control device according to claim 3, characterized in that: A one-way valve (6) is provided on the gas delivery pipe (5), and the one-way valve (6) is bolted to the gas delivery pipe (5).

5. The novel crystal furnace with an array temperature control device according to claim 1, characterized in that: A support column (15) is provided at the lower end of the fixed base (1), and the support column (15) is bolted to the fixed base (1).

6. The novel crystal furnace with an array temperature control device according to claim 5, characterized in that: The support column (15) is provided with a ground contact base (16) on one end away from the fixed base (1), and the ground contact base (16) is welded to the support column (15).

Citation Information

Patent Citations

  • A crystal furnace temperature control device

    CN218812254U