Diaphragm fatigue test platform

By designing a diaphragm fatigue testing platform, using motor-driven reciprocating jitter and automatic detection technology, the problems of low manual operation efficiency and insufficient accuracy in the existing technology are solved, and efficient automated testing of diaphragm performance is achieved.

CN223272149UActive Publication Date: 2025-08-26FUJIAN DONGLIANGST INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422375998.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-26
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing diaphragm fatigue testing methods require manual participation in repeated water flow and water cuts, which has high labor intensity, low testing efficiency and reduced accuracy, making it difficult to accurately evaluate the performance of the diaphragm.

Method used

A diaphragm fatigue testing platform is designed, using a motor-driven turntable and camshaft to drive the connecting rod and shake plate to shake the diaphragm back and forth, combining the light source and the camera to automatically detect the diaphragm surface defects to achieve automated fatigue testing.

Benefits of technology

Simplify the testing process, improve the testing efficiency, reduce labor intensity, improve the accuracy of test results, and can more accurately evaluate the performance of the diaphragm.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diaphragm fatigue testing, in particular to a diaphragm fatigue testing platform which comprises a base, a supporting column, a support plate, a pressing plate and a diaphragm. According to the utility model, a diaphragm to be subjected to a fatigue test is placed on the support plate, the pressing plate is locked on the support plate, so that the diaphragm is fixed between the support plate and the pressing plate, the motor drives the turntable to rotate, the connecting rod is pulled to move up and down under the action of the cam shaft during rotation, and the shaking plate is rotatably connected with the cam shaft through the hinged support. According to the diaphragm fatigue testing platform, the shaking plate can be driven to perform reciprocating fatigue testing on the diaphragm only through rotation of the motor, the testing process is simplified, the operation is more convenient, the testing efficiency is effectively improved, and the working efficiency is improved. And the process does not need to be repeatedly started and stopped by personnel, so that the accuracy of a test result can be improved while the labor intensity is reduced, and the diaphragm performance can be more accurately known.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm fatigue testing, in particular to a diaphragm fatigue testing platform. Background Art

[0002] The diaphragm is a key component in the water pump, and the water pump is a very important component in the field of water source automatic control. The diaphragm inside it must be fatigue tested to test its service life.

[0003] The existing diaphragm fatigue test method usually involves turning water pressure on and off to cause the diaphragm to deform and recover. After the test, the diaphragm is checked to see if it is deformed too much, cracked, or penetrated. If no abnormalities are found after this process is repeated tens of thousands of times, the test is considered to be qualified. However, the platform's diaphragm testing requires manual participation in repeated water supply and discharge, and also requires a drainage process. The labor intensity of the workers is high, the test efficiency is extremely low, the accuracy of the test results is reduced, and it is difficult to accurately evaluate the diaphragm performance. Utility Model Content

[0004] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the description and other drawings.

[0005] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a diaphragm fatigue testing platform.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is: a diaphragm fatigue testing platform, comprising: a base, a support column, a bracket plate, a pressure plate, a diaphragm, and a reciprocating shaking assembly, the support column is arranged on the base; the bracket plate is connected to the support column; the pressure plate is detachably connected to the bracket plate through a locking piece; the diaphragm is located between the pressure plate and the bracket plate; the reciprocating shaking assembly is installed on one side of the support column and is located below the diaphragm; wherein the reciprocating shaking assembly includes a motor, a turntable, a camshaft, a connecting rod, a hinge seat, a shaking plate, a slider, a slide rail, and a fixed plate, the turntable is installed on the motor, one side of the connecting rod is connected to the eccentric point of the turntable through a camshaft, and the other side is also connected to the hinge seat through a camshaft, the hinge seat is installed on the lower side of the shaking plate, and a slider is installed on the rear side of the shaking plate, the slider is arranged on the slide rail, the slide rail is installed on the fixed plate, the fixed plate is connected to the bracket plate, and the shaking plate is located below the diaphragm.

[0007] Preferably, the locking member adopts a screw structure.

[0008] Preferably, the shaking plate is made of aluminum plate.

[0009] Preferably, the motor is mounted on the base.

[0010] Preferably, a stand is mounted on the base, and the top of the stand is located above the diaphragm.

[0011] Preferably, a camera is connected to the upper side of the side column of the stand.

[0012] Preferably, light source lamps are installed on all four sides of the top of the stand.

[0013] Preferably, the camera is externally connected to a camera image receiving device.

[0014] Preferably, the light source lamp is located above and around the diaphragm, and the camera is located above the diaphragm.

[0015] Preferably, a plurality of anti-slip feet are provided at the lower end of the base.

[0016] By adopting the above-mentioned technical solution, the beneficial effect of the utility model is as follows: the utility model places the diaphragm required for fatigue test on the bracket plate, and the pressure plate is locked to the bracket plate, so that the diaphragm is fixed between the bracket plate and the pressure plate, and the motor drives the turntable to rotate. During rotation, the connecting rod is pulled up and down by the action of the camshaft, and the shaking plate is connected to the camshaft through a hinge seat, so that the shaking plate will move up and down along the slide rail with the slider, and the diaphragm will be knocked and shaken back and forth up and down during movement, thereby performing fatigue testing on the diaphragm. The platform can drive the shaking plate to perform reciprocating fatigue testing on the diaphragm only by rotating the motor, which simplifies the testing process, makes operation more convenient, effectively improves the testing efficiency, and does not require personnel to repeatedly start and stop the process, which reduces labor intensity while improving the accuracy of the test results, thereby more accurately knowing the diaphragm performance.

[0017] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0018] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiments with reference to various drawings and figures.

[0019] In order to make the above beneficial effects and other purposes, features and advantages of the present invention more obvious and easy to understand, one or more preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0021] In the drawings, like components are given like reference numerals, and the drawings are schematic and not necessarily drawn to scale.

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying any creative work.

[0023] Figure 1 This is a structural diagram of a diaphragm fatigue testing platform of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the reciprocating shaking component of the utility model;

[0025] Figure 3 It is a schematic diagram of the planar structure of the reciprocating shaking component of the present invention.

[0026] Explanation of the main figure marks: base-1, support column-2, bracket plate-3, pressure plate-4, diaphragm-5, reciprocating shaking assembly-6, stand-7, camera-8, light source lamp-9, anti-slip base foot-10, motor-61, turntable-62, camshaft-63, connecting rod-64, hinge seat-65, shaking plate-66, slider-67, slide rail-68, fixed plate-69. DETAILED DESCRIPTION

[0027] The following describes the implementation of the present invention in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as no conflict arises, the various embodiments of the present invention and the various features in each embodiment can be combined with each other, and the resulting technical solutions are all within the scope of protection of the present invention.

[0028] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the specific details or the specific manner described herein.

[0029] See also Figure 1-3The utility model provides a diaphragm fatigue test platform, including: a base 1, a support column 2, a bracket plate 3, a pressure plate 4, a diaphragm 5, and a reciprocating shaking assembly 6. The support column 2 is arranged on the base 1; the bracket plate 3 is connected to the support column 2; the pressure plate 4 is detachably connected to the bracket plate 3 through a locking member; the diaphragm 5 is located between the pressure plate 4 and the bracket plate 3; the reciprocating shaking assembly 6 is installed on one side of the support column 2 and is located below the diaphragm 5; wherein the reciprocating shaking assembly 6 includes a motor 61, a turntable 62, a camshaft 63, a connecting rod 64, The hinge seat 65, the shaking plate 66, the slider 67, the slide rail 68, the fixed plate 69, and the turntable 62 are installed on the motor 61. One side of the connecting rod 64 is rotatably connected to the eccentric point of the turntable 62 through the camshaft 63, and the other side is also rotatably connected to the hinge seat 65 through the camshaft 63. The hinge seat 65 is installed on the lower side of the shaking plate 66, and the slider 67 is installed on the rear side of the shaking plate 66. The slider 67 is set on the slide rail 68, and the slide rail 68 is installed on the fixed plate 69. The fixed plate 69 is connected to the bracket plate 3, and the shaking plate 66 is located below the diaphragm 5.

[0030] When in use, the diaphragm 5 to be fatigue tested is placed on the bracket plate 3, and then the pressure plate 4 is locked to the bracket plate 3, so that the diaphragm 5 is fixed between the bracket plate 3 and the pressure plate 4 and is also located above the reciprocating shaking assembly 6, then the motor 61 is started, and the turntable 62 rotates mechanically. During rotation, the connecting rod 64 is pulled up and down by the action of the camshaft 63, and the shaking plate 66 is rotatably connected to the camshaft 63 through the hinge seat 65, so that the shaking plate 66 will move up and down along the slide rail 68 with the slider 67, and the diaphragm 5 will be knocked and shaken back and forth when moving, thereby performing fatigue testing on the diaphragm 5.

[0031] According to some embodiments of the present application, the locking member may optionally be a screw structure, which has the effect of making the locking method simple and easy to operate.

[0032] According to some embodiments of the present application, the shaking plate 66 is optionally made of aluminum, which is environmentally friendly, impact-resistant, and more durable.

[0033] According to some embodiments of the present application, optionally, the motor 61 is mounted on the base 1 , which has the function of mounting the reciprocating shaking assembly 6 on the base 1 .

[0034] According to some embodiments of the present application, a stand 7 is optionally mounted on the base 1. The top of the stand 7 is positioned above the diaphragm 5. A camera 8 is connected to the upper side of the side column of the stand 7. Light sources 9 are mounted on all four sides of the top of the stand 7. The camera 8 is externally connected to a camera image receiving device. The light sources 9 are positioned above the diaphragm 5, and the camera 8 is positioned above the diaphragm 5. Due to various defects on the surface of the diaphragm 5, the optical properties of the diaphragm 5 will inevitably differ from those of the diaphragm 5 itself. That is, after the light from the light source 9 is incident on the surface of the diaphragm 5, the various defects on the diaphragm 5 will exhibit different reflection, refraction, and other characteristics from the surrounding area. When the uniform light from the light source 9 is incident on the surface of the diaphragm 5, if the surface is free of defects, the direction of the light will not change, and the detected light will also be uniform. When the surface contains defects, the emitted light will change, and the image detected by the camera image receiving device will also change accordingly. Due to the presence of defects, stress concentration and deformation will occur around the defects, which are more easily observed in the image. If a light-transmitting defect (such as a crack) is encountered, the light will be refracted at the defect location, and the light intensity will be greater than the surrounding light. Therefore, the light detected by the camera 8 will also be enhanced accordingly. The camera image receiving device analyzes the intensity changes and image features of the image signal collected by the camera 8, and can obtain the corresponding defect information, so that the quality of the tested diaphragm 5 can be known.

[0035] According to some embodiments of the present application, optionally, a plurality of anti-slip feet 10 are provided at the lower end of the base 1, which have the effect of making the base 1 more stable.

[0036] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should extend to equivalent substitutions of such features understood by those skilled in the relevant art. It should also be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting.

[0037] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrase or "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment.

[0038] Furthermore, the described features or characteristics may be combined in any other suitable manner into one or more embodiments. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will appreciate that the present invention may be implemented without one or more of the above specific details or may be implemented using other methods, components, materials, etc.

Claims

1. A diaphragm fatigue testing platform, characterized in that: include: Base (1); A support column (2) is provided on the base (1); a bracket plate (3) connected to the support column (2); A pressure plate (4) detachably connected to the support plate (3) via a locking member; a diaphragm (5) located between the pressure plate (4) and the support plate (3); A reciprocating shaking assembly (6) is mounted on one side of the support column (2) and is located below the diaphragm (5); wherein, The reciprocating shaking assembly (6) comprises a motor (61), a rotating disk (62), a camshaft (63), a connecting rod (64), a hinge seat (65), a shaking plate (66), a slider (67), a slide rail (68), and a fixed plate (69). The rotating disk (62) is mounted on the motor (61). One side of the connecting rod (64) is rotatably connected to the eccentric position of the rotating disk (62) through the camshaft (63), and the other side is also rotatably connected to the hinge seat (65) through the camshaft (63). The hinge seat (65) is mounted on the lower side of the shaking plate (66). A slider (67) is mounted on the rear side of the shaking plate (66). The slider (67) is arranged on the slide rail (68). The slide rail (68) is mounted on the fixed plate (69). The fixed plate (69) is connected to the bracket plate (3). The shaking plate (66) is located below the diaphragm (5).

2. A diaphragm fatigue testing platform according to claim 1, characterized in that: The locking piece adopts a screw structure.

3. The diaphragm fatigue testing platform according to claim 1, characterized in that: What the shaking plate (66) adopted is aluminum plate material.

4. The diaphragm fatigue testing platform according to claim 1, characterized in that: The motor (61) is mounted on the base (1).

5. The diaphragm fatigue testing platform according to claim 1, characterized in that: A stand (7) is installed on the base (1), and the top of the stand (7) is located above the diaphragm (5).

6. The diaphragm fatigue testing platform according to claim 5, characterized in that: The upper side of the side column of the stand (7) is connected with a camera (8).

7. The diaphragm fatigue testing platform according to claim 6, characterized in that: Light source lamps (9) are installed on the four sides of the top of the stand (7).

8. A diaphragm fatigue testing platform according to claim 6 or 7, characterized in that: The camera (8) is externally connected to a camera image receiving device.

9. The diaphragm fatigue testing platform according to claim 7, characterized in that: The light source lamp (9) is located above the periphery of the diaphragm (5), and the camera (8) is located above the diaphragm (5).

10. The diaphragm fatigue testing platform according to claim 1, characterized in that: A plurality of anti-skid feet (10) are provided at the lower end of the base (1).