Block type motor stator paint stripping device

Through the automated design of the stator paint stripping device of the block motor, the problems of low paint stripping efficiency and inconsistent quality are solved, and an efficient and accurate paint stripping process is achieved, adapting to the needs of coils of different specifications, and reducing labor costs.

CN223273763UActive Publication Date: 2025-08-26SU ZHOU XIN ZHI JI DIAN GONG YE YOU XIAN GONG SI +1
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Patent Information

Application Number
CN202422514602.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-26
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, the paint stripping process of the stator chunk motor stator coil is inefficient, the quality is inconsistent, and the adaptability to different specifications is poor, and the manual operation cost is high, making it difficult to meet the demand for high output.

Method used

The stator paint stripping device of the chunked motor is adopted, including the equipment body, paint stripping module, electrical control module and data visualization module. The X-axis and Y-axis linear modules, rotary shaft modules and paint stripping knife holders are used for automatic paint stripping to accurately control the paint stripping length and line diameter.

Benefits of technology

Improve production efficiency, ensure consistency and accuracy of paint peeling quality, reduce labor costs, and adapt to coil needs of different specifications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223273763U_ABST
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Abstract

The utility model relates to the technical field of automatic production, and discloses a block type motor stator paint stripping device, which comprises an equipment main body, a paint stripping module, an electrical control module and a data visualization module, wherein the equipment main body is a hollow rectangular cabinet body, the paint stripping module is arranged on the upper surface of a mainboard platform on the inner side of the equipment main body, the electrical control module is arranged behind the equipment main body, and the data visualization module is arranged above the equipment main body; the paint stripping module is connected with the electrical control module through an air pipe and a wire, and the electrical control module is connected with the data visualization module through a wire. According to the utility model, mechanical equipment and the linear module are adopted to replace traditional manual operation, and the four rotating shaft modules are utilized to carry out accurate paint stripping, so that the production efficiency, the accuracy and the stability of the paint stripping length and the wire diameter are greatly improved, and meanwhile, the per capita cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated production, in particular to a block-type motor stator paint stripping device. Background Art

[0002] The block motor is an electronic control component widely used in the air conditioning and refrigeration environment of various types of automobiles. It mainly controls the rotation of the internal rotor after external power is applied, thereby achieving the function of controlling air conditioning and refrigeration.

[0003] The stator of the segmented motor is composed of segmented coils. The enameled wire used in the segmented coils needs to be stripped before the product can be used through the electronic control. In order to ensure that the segmented coils can be stably and safely powered on after stripping, the stripping length and wire diameter of the enameled wire used in the segmented coils need to be controlled in terms of process parameters to meet the quality requirements of the segmented motor stator.

[0004] However, existing paint stripping processes have several significant shortcomings. Traditional manual paint stripping methods are not only inefficient but also difficult to ensure consistent and high-quality paint stripping, which can easily lead to incomplete paint stripping or damage to the wires. Furthermore, for mass production, manual operation cannot meet the high-volume demands and increases labor costs and production cycle times. While automated paint stripping equipment can improve efficiency to a certain extent, it often lacks the flexibility to accommodate coils of varying specifications and accurately control key parameters such as stripping length and wire diameter, which directly impacts the product's ultimate performance and service life. Utility Model Content

[0005] In view of the above-mentioned technical deficiencies, the technical problem to be solved by the present invention is to provide a block-type motor stator paint stripping device, which aims to solve the problems of low efficiency, inconsistent quality and poor adaptability to different specifications in the paint stripping process of the block-type motor stator segment coils.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a block-type motor stator paint stripping device, including: an equipment body, a paint stripping module, an electrical control module, and a data visualization module; wherein, the equipment body is a hollow rectangular cabinet, the paint stripping module is arranged on the upper surface of the main board platform inside the equipment body, the electrical control module is arranged behind the equipment body, and the data visualization module is arranged above the equipment body; the paint stripping module and the electrical control module are connected by air pipes and wires, and the electrical control module and the data visualization module are connected by wires.

[0007] Furthermore, the paint stripping module consists of a tooling module and a paint stripping module.

[0008] Furthermore, the tooling module (1-1) includes an X-axis linear module, a stop cylinder and a product placement tooling.

[0009] Furthermore, the X-axis linear module is placed on the upper surface of the mainboard platform inside the equipment body, the stop cylinder is installed on the tooling plate of the X-axis linear module, the product placement tooling is placed on the tooling plate of the X-axis linear module, and is positioned with the stop cylinder through the guide rod.

[0010] Furthermore, the paint stripping module includes a Y-axis linear module, four rotating shaft modules and an air blowing dust collection box.

[0011] Furthermore, the Y-axis linear module is installed on the upper surface of the mainboard platform inside the device body, the four shaft modules are equidistantly installed on the base of the Y-axis linear module, and the air blowing and dust collection box is installed on the base of the Y-axis linear module.

[0012] Furthermore, the rotating shaft module includes a motor transmission device, a transmission shaft and a paint stripping tool holder.

[0013] Furthermore, the motor transmission device is connected to the transmission shaft through a synchronous belt, and the paint stripping knife holder is fixed on the collet inside the transmission shaft.

[0014] The beneficial effects of the present invention are:

[0015] 1. Use mechanical equipment to replace traditional manual operations, greatly improving production efficiency;

[0016] 2. Use linear modules for automatic operation to improve the accuracy and stability of paint stripping length;

[0017] 3. Use the rotating shaft module for paint stripping to ensure the accuracy of the paint stripping wire diameter and the paint stripping qualification rate;

[0018] 4. Use four rotating shaft modules to operate, reducing per capita costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 The present invention provides a schematic diagram of the overall structure of a block-type motor stator paint stripping device provided in an embodiment of the present invention.

[0021] Figure 2 It is a schematic diagram of the paint stripping module structure.

[0022] Figure 3 It is a structural diagram of the paint stripping module and the tooling module.

[0023] Figure 4 Schematic diagram of the structure of a single shaft module.

[0024] Explanation of the accompanying drawings: 1. Paint stripping module; 2. Electrical control module; 3. Data visualization module; 1-1. Tooling module; 1-2. Paint stripping module; 1-1-a. X-axis module; 1-1-b. Stop cylinder; 1-1-c. Product placement tooling; 1-2-a. Y-axis module; 1-2-b. Rotating shaft module; 1-2-c. Air blowing and dust collection box; 1-2-b1. Motor transmission device; 1-2-b2. Drive shaft; 1-2-b3. Paint stripping tool holder. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example

[0027] like Figure 1 A block-type motor stator paint stripping device is shown, comprising a device body, a paint stripping module (1), an electrical control module 2, and a data visualization module 3; wherein the device body is a hollow rectangular cabinet, the paint stripping module 1 is arranged on the upper surface of the main board platform inside the device body, the electrical control module 2 is arranged at the rear of the device body, and the data visualization module 3 is arranged above the device body; the paint stripping module 1 and the electrical control module 2 are connected by air pipes and wires, and the electrical control module 2 and the data visualization module 3 are connected by wires.

[0028] like Figure 2 As shown, the linear module used in the paint stripping module 1 is Hiwin KK4001P-100A1-F0C, the motor is Siemens 1FL6024-2AF21-1AA1, and the paint stripping tool holder is Qianhe PPKSS-0.68mm; the paint stripping module 1 consists of a tooling module 1-1 and a paint stripping module 1-2.

[0029] like Figure 3As shown, the tooling module 1-1 includes an X-axis linear module 1-1-a, a stop cylinder 1-1-b, and a product placement tooling 1-1-c; wherein the X-axis linear module 1-1-a is placed on the upper surface of the main board platform inside the equipment body, the stop cylinder 1-1-b is installed on the tooling plate of the X-axis linear module 1-1-a, and the product placement tooling 1-1-c is placed on the tooling plate of the X-axis linear module 1-1-a, and is positioned with the stop cylinder 1-1-b through a guide rod.

[0030] like Figure 3 As shown, the paint stripping module 1-2 includes a Y-axis linear module 1-2-a, four rotating shaft modules 1-2-b, and an air blowing dust collection box 1-2-c; wherein the Y-axis linear module 1-2-a is installed on the upper surface of the main board platform inside the device body, the four rotating shaft modules 1-2-b are equidistantly installed on the base of the Y-axis linear module 1-2-a, and the air blowing dust collection box 1-2-c is installed on the base of the Y-axis linear module 1-2-a.

[0031] like Figure 4 As shown, there are four rotating shaft modules 1-2-b, and a single rotating shaft module 1-2-b includes a motor transmission device 1-2-b1, a transmission shaft 1-2-b2, and a paint stripping tool holder 1-2-b3; wherein the motor transmission device 1-2-b1 is connected to the transmission shaft 1-2-b2 through a synchronous belt, and the paint stripping tool holder 1-2-b3 is fixed on the collet inside the transmission shaft 1-2-b2.

[0032] During actual operation, the operator places the product to be tested into the product placement fixture 1-1-c, presses the start switch, and presses the stop cylinder 1-1-b downward to fix the product on the product placement fixture 1-1-c. The Y-axis linear module 1-2-a of the paint stripping module 1-2 moves forward, so that the paint stripping tool holder 1-2-b3 enters the paint stripping position. The motor transmission device 1-2-b1 drives the transmission shaft 1-2-b2 to rotate through the synchronous belt drive, so that the paint stripping tool holder 1-2-b3 rotates and closes to the set opening size. At the same time, the Y-axis linear module 1-2-a moves backward at a uniform speed according to the set speed. Complete the single-sided paint stripping of the block motor stator block coil. During this process, the vacuum cleaner starts automatically and sucks away the paint chips generated during paint stripping from the air blowing dust box 1-2-c. Then the X-axis linear module 1-1-a moves left to the set position and repeats the above action of the paint stripping module 1-2. After completing the paint stripping on the other side of the block motor stator block coil, the X-axis linear module 1-1-a moves right to the initial position, the stop cylinder 1-1-b is lifted, and the operator takes out the product and places it on the tooling 1-1-c, and removes the product, thereby completing a complete paint stripping process of the block motor stator.

[0033] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A block-type motor stator paint stripping device, characterized in that: include: The device comprises a main body, a paint stripping module (1), an electrical control module (2), and a data visualization module (3); wherein the main body of the device is a hollow rectangular cabinet, the paint stripping module (1) is arranged on the upper surface of the main board platform inside the main body of the device, the electrical control module (2) is arranged at the rear of the main body of the device, and the data visualization module (3) is arranged above the main body of the device; the paint stripping module (1) and the electrical control module (2) are connected via an air pipe and a wire, and the electrical control module (2) and the data visualization module (3) are connected via a wire.

2. A block-type motor stator paint stripping device as claimed in claim 1, characterized in that: The paint stripping module (1) consists of a tooling module (1-1) and a paint stripping module (1-2).

3. A block-type motor stator paint stripping device as claimed in claim 2, characterized in that: The tooling module (1-1) comprises an X-axis linear module (1-1-a), a stop cylinder (1-1-b) and a product placement tooling (1-1-c).

4. A block-type motor stator paint stripping device as claimed in claim 3, characterized in that: The X-axis linear module (1-1-a) is placed on the upper surface of the mainboard platform inside the equipment body, the stop cylinder (1-1-b) is installed on the tooling plate of the X-axis linear module (1-1-a), and the product placement tooling (1-1-c) is placed on the tooling plate of the X-axis linear module (1-1-a) and is positioned with the stop cylinder (1-1-b) through a guide rod.

5. The block-type motor stator paint stripping device according to claim 2, characterized in that: The paint stripping module (1-2) comprises a Y-axis linear module (1-2-a), four rotating shaft modules (1-2-b) and an air blowing and dust collection box (1-2-c).

6. A block-type motor stator paint stripping device as claimed in claim 5, characterized in that: The Y-axis linear module (1-2-a) is mounted on the upper surface of the mainboard platform inside the device body, the four rotating shaft modules (1-2-b) are equidistantly mounted on the base of the Y-axis linear module (1-2-a), and the air blowing and dust collection box (1-2-c) is mounted on the base of the Y-axis linear module (1-2-a).

7. The block-type motor stator paint stripping device according to claim 5, characterized in that: The rotating shaft module (1-2-b) comprises a motor transmission device (1-2-b1), a transmission shaft (1-2-b2) and a paint stripping knife holder (1-2-b3).

8. The block-type motor stator paint stripping device according to claim 7, characterized in that: The motor transmission device (1-2-b1) is connected to the transmission shaft (1-2-b2) via a synchronous belt, and the paint stripping knife holder (1-2-b3) is fixed on a collet inside the transmission shaft (1-2-b2).