Control device of plate-and-frame filter press
By introducing components such as storage tanks, flowmeters, solenoid valves and controllers into the plate and frame filter press, automatic feeding and stirring are solved, and the problems of low production efficiency and unstable filter cake quality caused by manual weighing and metering are improved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422461180.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing plate and frame filter presses require manual weighing and metering and discharge of materials multiple times before manufacturing the filter cake, resulting in low production efficiency and unstable filter cake quality.
The feeding components consisting of a storage tank, flowmeter, solenoid valve and controller are used to automatically control the material flow and stirring time, and combine the liquid level sensor and material delivery pump to realize automatic feeding and stirring, reducing manual errors.
It improves production efficiency and stability of filter cake quality, reduces manual measurement errors, and achieves efficient production with automated control.
Smart Images

Figure CN223275961U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of filter presses, and in particular to a control device for a plate and frame filter press. Background Art
[0002] A plate and frame filter press is a commonly used solid-liquid separation device, widely used in a variety of industries, including chemical, pharmaceutical, food, and environmental protection. It uses a filter medium (such as a filter cloth or filter plate) to press the material, separating the solid particles from the material. The liquid flows out through the filter medium, forming a filter cake.
[0003] Before making filter cakes, it is necessary to first make liquid raw materials for pressing out the filter cakes. Liquid raw materials are usually made by mixing and stirring multiple materials. However, when proportioning the raw materials, operators need to weigh and meter the materials multiple times, which affects the processing efficiency. In addition, the raw materials are easily affected by external interference and inaccurate metering, which affects the production quality of the filter cakes. Utility Model Content
[0004] In order to improve production efficiency, the present application provides a plate and frame filter press control device.
[0005] The present application provides a plate and frame filter press control device that adopts the following technical solution:
[0006] A control device for a plate and frame filter press includes a conditioning tank and a feeding assembly, wherein the feeding assembly includes a storage tank, a discharge pipe, a flow meter, a connecting pipe, a solenoid valve and a feeding pipe. The storage tank, the discharge pipe, the flow meter, the connecting pipe, the solenoid valve, the feeding pipe and the conditioning tank are fixedly connected in sequence, and the material discharged from the storage tank passes through the discharge pipe, the flow meter, the connecting pipe, the solenoid valve and the feeding pipe in sequence and then enters the conditioning tank.
[0007] By adopting the above technical solution, the control valve controls the on-off of the pipeline between the storage tank and the conditioning tank, and the flow meter measures the passing material, reducing the error caused by manual weighing and improving production efficiency.
[0008] Preferably, there are multiple feeding components, and the multiple feeding pipes are all connected to the conditioning tank.
[0009] By adopting the above technical solution, different materials are stored in multiple storage tanks, which makes it easier to control the feeding, improve the feeding efficiency, and improve the production efficiency.
[0010] Preferably, a controller is further included, and the flow meter and the solenoid valve are both electrically connected to the controller. The flow meter sends the detection value to the controller, and the controller compares the detection value with a preset value to control the opening and closing of the solenoid valve.
[0011] By adopting the above technical solution, the user sets a preset value according to needs. After opening the solenoid valve, the flow meter detects the volume of the material passing through and sends the detection value to the controller. When the detection value reaches the preset value, the solenoid valve is closed, which facilitates automatic control of material addition and improves production efficiency.
[0012] Preferably, it also includes a stirring assembly, which includes a bracket, a drive motor, a stirring shaft and a stirring blade. The upper end of the conditioning tank is provided with a conditioning tank, the bracket is fixedly connected to the upper end of the conditioning tank, the motor housing of the drive motor is fixedly connected to the bracket, the motor shaft of the drive motor is coaxially fixedly connected to the stirring shaft, the stirring shaft extends into the conditioning tank, and the stirring blade is fixedly connected to the outer wall of the stirring shaft.
[0013] By adopting the above technical solution, the driving motor drives the stirring shaft to rotate, and the rotation of the stirring shaft drives the stirring blades to stir the mixed material in the conditioning tank, thereby improving the mixing efficiency and improving the production efficiency.
[0014] Preferably, a timer is further included, and the driving motor and the timer are both electrically connected to the controller.
[0015] By adopting the above technical solution, the solenoid valve is closed, the feeding is completed, the controller controls the drive motor to start mixing and stirring the materials, and the timer starts timing at the same time, and calculates the stirring time according to the volume of the materials. When the timer reaches the stirring time, the drive motor stops working.
[0016] Preferably, it also includes a filter press body, a material conveying pump, a liquid infusion pipe and a feed pipe, the filter press body is provided with a feed port, the material conveying pump is provided with a liquid inlet and a liquid outlet, one end of the liquid infusion pipe is connected to the conditioning tank, the other end of the liquid infusion pipe is coaxially fixedly connected to the inner wall of the liquid inlet, one end of the feed pipe is coaxially fixedly connected to the inner wall of the liquid outlet, and the other end of the feed pipe is coaxially fixedly connected to the inner wall of the feed port.
[0017] By adopting the above technical solution, the material delivery pump is started, and the material in the conditioning tank enters the filter press body through the liquid delivery pipe and the material delivery pipe to form a filter cake, thereby improving production efficiency.
[0018] Preferably, the material delivery pump is electrically connected to the controller.
[0019] By adopting the above technical solution, when the driving motor stops working, the controller controls the material conveying pump to start, which is convenient for automatically controlling the feeding of the filter press body and improving production efficiency.
[0020] Preferably, it further comprises a liquid level sensor, which is connected to the tank wall of the conditioning tank, and is used to detect the liquid level height, and the liquid level sensor is electrically connected to the controller.
[0021] By adopting the above technical solution, the liquid level sensor is used to detect the liquid level height and send the detection value to the controller. The controller determines the volume of the mixed material entering the filter press body by calculating the liquid level difference, controls the opening and closing of the material conveying pump, and improves production efficiency.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. The control valve controls the on-off of the pipeline between the storage tank and the conditioning tank, and the flow meter measures the passing material, reducing the error caused by manual weighing and improving production efficiency;
[0024] 2. The user sets a preset value according to needs. After opening the solenoid valve, the flow meter detects the volume of the material passing through and sends the detection value to the controller. When the detection value reaches the preset value, the solenoid valve is closed, which facilitates automatic control of material feeding and improves production efficiency.
[0025] 3. The solenoid valve is closed, the feeding is completed, the controller controls the drive motor to start mixing the materials, and the timer starts timing at the same time, calculating the mixing time according to the volume of the materials. When the timer reaches the mixing time, the drive motor stops working. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the plate and frame filter press control device.
[0027] Figure 2 It is a schematic diagram of the overall structure of the conditioning tank, feeding assembly, material conveying pump and stirring assembly.
[0028] Explanation of the accompanying symbols: 1. Conditioning tank; 11. Conditioning tank; 12. Feeding port; 2. Feeding assembly; 21. Storage tank; 22. Discharge pipe; 23. Flow meter; 24. Connecting pipe; 25. Solenoid valve; 26. Feeding pipe; 3. Feeding assembly; 31. Filter press body; 311. Feeding port; 32. Material conveying pump; 321. Liquid inlet; 322. Liquid outlet; 33. Liquid delivery pipe; 34. Feeding pipe; 35. Liquid level sensor; 4. Stirring assembly; 41. Bracket; 42. Drive motor; 43. Stirring shaft; 44. Stirring blade; 5. Controller; 6. Timer. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-2 This application is described in further detail.
[0030] The embodiment of the present application discloses a control device for a plate and frame filter press. Figure 1 The control device of the plate and frame filter press includes a conditioning tank 1, a feeding component 2, a feeding component 3, a stirring component 4, a controller 5 and a timer 6.
[0031] Reference Figure 2 The feeding assembly 2 includes a storage tank 21, a discharge pipe 22, a flow meter 23, a connecting pipe 24, a solenoid valve 25 and a feeding pipe 26. The storage tank 21, the discharge pipe 22, the flow meter 23, the connecting pipe 24, the solenoid valve 25, the feeding pipe 26 and the conditioning tank 1 are fixedly connected in sequence. The material discharged from the storage tank 21 passes through the discharge pipe 22, the flow meter 23, the connecting pipe 24, the solenoid valve 25 and the feeding pipe 26 in sequence and then enters the conditioning tank 1.
[0032] A conditioning tank 11 is provided at the upper end of the conditioning tank 1, and a feeding port 12 is provided on the outer wall of the conditioning tank 1. The feeding port 12 is connected to the conditioning tank 11, and the feeding port 12 is close to the notch of the conditioning tank 11. There are multiple feeding ports 12, and there are multiple feeding components 2. The feeding pipe 26 is arranged one-to-one corresponding to the feeding port 12, and the feeding pipe 26 is coaxially fixedly connected to the inner wall of the feeding port 12.
[0033] Reference Figure 1 and Figure 2 The feeding assembly 3 includes a filter press body 31, a material delivery pump 32, a liquid delivery pipe 33, a material delivery pipe 34, and a liquid level sensor 35. The filter press body 31 is provided with a feed port 311, and the material delivery pump 32 is provided with a liquid inlet 321 and a liquid outlet 322. One end of the liquid delivery pipe 33 is connected to the conditioning tank 11, and the other end of the liquid delivery pipe 33 is coaxially fixedly connected to the inner wall of the liquid inlet 321. One end of the liquid delivery pipe 33 is close to the bottom wall of the conditioning tank 11, one end of the material delivery pipe 34 is coaxially fixedly connected to the inner wall of the liquid outlet 322, and the other end of the material delivery pipe 34 is coaxially fixedly connected to the inner wall of the material feed port 311. The liquid level sensor 35 is connected to the tank wall of the conditioning tank 11 and is arranged near the notch of the conditioning tank 11. The liquid level sensor 35 is used to detect the liquid level.
[0034] Reference Figure 2 The stirring assembly 4 includes a bracket 41, a drive motor 42, a stirring shaft 43 and a stirring blade 44. The bracket 41 is fixedly connected to the upper end of the conditioning tank 1, the motor housing of the drive motor 42 is fixedly connected to the bracket 41, the motor shaft of the drive motor 42 is coaxially fixedly connected to the stirring shaft 43, the stirring shaft 43 extends into the conditioning tank 11, and the stirring blade 44 is fixedly connected to the outer wall of the stirring shaft 43. There are multiple stirring blades 44, and the multiple stirring blades 44 are arranged at intervals along the axial direction of the stirring shaft 43.
[0035] Reference Figure 1The flowmeter 23 and the solenoid valve 25 are both electrically connected to the controller 5. The flowmeter 23 sends its detection value to the controller 5, which compares the detection value with a preset value and controls the opening and closing of the solenoid valve 25. The drive motor 42 and the timer 6 are both electrically connected to the controller 5. After the solenoid valve 25 is closed, the drive motor 42 is started, and the timer 6 begins timing. After stirring for a certain period of time, the drive motor 42 is turned off. The material delivery pump 32 and the liquid level sensor 35 are both electrically connected to the controller 5. The material delivery pump 32 is started, and the liquid level sensor 35 measures the volume of material discharged. After the filter press body 31 is filled with material, the material delivery pump 32 stops.
[0036] The implementation principle of a plate and frame filter press control device in an embodiment of the present application is as follows: the user operates the controller 5, pre-sets the amount of various raw materials to be added, starts the solenoid valve 25, and the flow meter 23 measures the raw materials passing through. After the raw materials are added, the solenoid valve 25 is closed. After all the solenoid valves 25 are closed, the feeding is completed, the drive motor 42 is started, the raw materials are mixed and stirred, and the timer 6 starts timing. After stirring for a certain period of time, the drive motor 42 is turned off, the materials are mixed evenly, and the material conveying pump 32 is started to pump the materials in the conditioning tank 11 into the filter press body 31. The liquid level sensor 35 detects the liquid level height and sends the detection value to the controller 5. The controller 5 calculates the amount of material entering the filter press body 31 based on the detection value. After the feeding is completed, the material conveying pump 32 stops working.
[0037] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A plate and frame filter press control device, characterized in that: The invention comprises a conditioning tank (1) and a feeding assembly (2), wherein the feeding assembly (2) comprises a storage tank (21), a discharge pipe (22), a flow meter (23), a connecting pipe (24), a solenoid valve (25) and a feeding pipe (26), wherein the storage tank (21), the discharge pipe (22), the flow meter (23), the connecting pipe (24), the solenoid valve (25), the feeding pipe (26) and the conditioning tank (1) are fixedly connected in sequence, and the material discharged from the storage tank (21) passes through the discharge pipe (22), the flow meter (23), the connecting pipe (24), the solenoid valve (25) and the feeding pipe (26) in sequence and then enters the conditioning tank (1).
2. The plate and frame filter press control device according to claim 1, characterized in that: The feeding components (2) are provided in plurality, and the plurality of feeding pipes (26) are all connected to the conditioning tank (1).
3. The plate and frame filter press control device according to claim 1, characterized in that: The device further comprises a controller (5), wherein the flow meter (23) and the solenoid valve (25) are both electrically connected to the controller (5), the flow meter (23) sends a detection value to the controller (5), and the controller (5) compares the detection value with a preset value to control the opening and closing of the solenoid valve (25).
4. The plate and frame filter press control device according to claim 3, characterized in that: The invention also includes a stirring assembly (4), wherein the stirring assembly (4) includes a bracket (41), a driving motor (42), a stirring shaft (43) and a stirring blade (44); a conditioning tank (11) is provided at the upper end of the conditioning tank (1); the bracket (41) is fixedly connected to the upper end of the conditioning tank (1); a motor housing of the driving motor (42) is fixedly connected to the bracket (41); a motor shaft of the driving motor (42) is coaxially fixedly connected to the stirring shaft (43); the stirring shaft (43) extends into the conditioning tank (11); and the stirring blade (44) is fixedly connected to the outer wall of the stirring shaft (43).
5. The plate and frame filter press control device according to claim 4, characterized in that: It also includes a timer (6), and the driving motor (42) and the timer (6) are both electrically connected to the controller (5).
6. The plate and frame filter press control device according to claim 5, characterized in that: The filter press further comprises a filter press body (31), a material delivery pump (32), a liquid delivery pipe (33) and a feed pipe (34), wherein the filter press body (31) is provided with a feed port (311), the material delivery pump (32) is provided with a liquid inlet (321) and a liquid outlet (322), one end of the liquid delivery pipe (33) is connected to the conditioning tank (11), the other end of the liquid delivery pipe (33) is coaxially fixedly connected to the inner wall of the liquid inlet (321), one end of the feed pipe (34) is coaxially fixedly connected to the inner wall of the liquid outlet (322), and the other end of the feed pipe (34) is coaxially fixedly connected to the inner wall of the feed port (311).
7. The plate and frame filter press control device according to claim 6, characterized in that: The material delivery pump (32) is electrically connected to the controller (5).
8. The plate and frame filter press control device according to claim 7, characterized in that: It also includes a liquid level sensor (35), which is connected to the tank wall of the conditioning tank (11). The liquid level sensor (35) is used to detect the liquid level height, and the liquid level sensor (35) is electrically connected to the controller (5).