Pressure relief dustproof assembly and filling station high-speed flexible stirring barrel
By designing pressure relief and dustproof components and frequency converter motor-driven agitating components, the problems of pressure accumulation and dust leakage in high-speed flexible mixers are solved, and safe and efficient mixing process and environmental protection are achieved.
Patent Information
- Application Number
- CN202422576547.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing high-speed flexible mixers have problems such as pressure accumulation, dust leakage, reduced stirring efficiency and increased operating complexity during the mixing process, which affects the safety of the equipment and the operating environment.
A pressure relief and dust-proof component is designed, including a support structure, a cloth cover structure and a fixing structure. The cloth cover structure is fixed through breathable holes and restraints, and the mixing component is driven by a frequency converter motor to achieve effective emission of gas and dust and reduce equipment pressure.
Effectively control the pressure during the stirring process, prevent dust leakage, improve stirring efficiency, simplify equipment operation, reduce maintenance costs, and ensure operators and environmental safety.
Smart Images

Figure CN223276190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore stirring, in particular to a pressure relief and dustproof component and a high-speed flexible stirring barrel of a filling station. Background Art
[0002] A high-speed flexible mixer is a machine that mixes large pieces of material into powder. In the prior art, in order to prevent the leakage of dust generated during mixing, the mixer adopts a relatively sealed structure. A plate-shaped hinged sealing cover is set on the top of the mixing barrel. Although the sealing cover can block most of the powder, there is still a gap when the sealing cover is closed, and dust will escape from the gap, which not only affects the on-site working environment, but also causes the dissipation of materials and the pressure in the mixing barrel to rise.
[0003] In summary, existing high-speed flexible stirring has at least the following risks:
[0004] 1. Risk of pressure accumulation: When a high-speed flexible mixer is operating, if the gas in the barrel cannot be discharged, the pressure will continue to rise, posing a safety hazard.
[0005] 2. Occupational health threats: Failure to effectively release the pressure in the barrel may result in insufficient mixing of cement and tailings delivered by the spiral metering scale, causing dust leakage, increasing dust pollution in the workshop, and endangering the health of workers.
[0006] 3. Reduced stirring efficiency: The gas film formed by gas accumulation will affect the uniformity and efficiency of stirring, reducing the stirring effect.
[0007] 4. Increased operational difficulty: The lack of an effective pressure relief device makes it difficult for the equipment to regulate the pressure in the barrel (which will rise sharply). Additional measures need to be taken to prevent excessive pressure, which increases the complexity of operation.
[0008] 5. Increased maintenance costs: Long-term high-pressure operation may cause unstable equipment operation, increasing the difficulty and cost of maintenance. Utility Model Content
[0009] The purpose of this utility model is to provide a pressure relief and dust proof component and a high-speed flexible mixing barrel for a filling station to address the above-mentioned deficiencies, thereby solving the problem in the prior art that the pressure in the mixing barrel cannot be efficiently relieved, affecting the internal service life, and there is also dust leakage, which affects the working environment and personnel health.
[0010] The utility model is realized by the following scheme:
[0011] A pressure relief and dustproof component comprises a supporting structure, a cloth cover structure and a fixing structure; the supporting structure is connected to the fixing structure, the cloth cover structure is sleeved on the supporting structure, and the cloth cover structure is fixed to the supporting structure via a binding piece.
[0012] Based on the structure of the above-mentioned pressure relief and dust-proof component, the support structure is a cylindrical structure, the two ends of the support structure are open, the bottom of the support structure is connected to the structure to be dust-proof, and the side wall of the support structure is provided with air holes; the air holes are evenly distributed on the side wall of the support structure.
[0013] Based on the structure of the above-mentioned pressure relief and dust-proof component, a matching groove is provided inside the fixing part, a support block is provided at the bottom of the supporting structure, the support ring can be snapped into the matching groove for fixation, and a snap-in groove of a size matching the support block is provided in the fixing part.
[0014] Based on the structure of the above-mentioned pressure relief and dustproof component, at least two support blocks are provided along the bottom of the support structure. The support structure has a height of 1 m and a diameter of 150 mm.
[0015] Based on the structure of the above-mentioned pressure relief and dustproof component, at least two restraining parts are set along the length direction of the matching cloth cover structure, and the two restraining parts are respectively set at the upper and lower ends of the cloth cover structure to fix the two ends of the cloth cover structure.
[0016] Based on the structure of the above-mentioned pressure relief and dustproof component, a connecting belt adapted to the size of the restraining piece is provided on the cloth cover structure, and the setting position of the connecting belt matches the restraining piece.
[0017] Based on the structure of the above-mentioned pressure relief and dustproof component, a limiting groove used in conjunction with the restraining member is provided along the length direction of the supporting structure, and the size of the limiting groove matches the restraining member.
[0018] Based on the structure of the above-mentioned pressure relief and dustproof component, the accuracy of the cloth cover structure is 1 to 200 μm.
[0019] The present solution also provides a high-speed flexible stirring barrel for a filling station, which at least includes but is not limited to a stirring barrel, an end cover, a variable frequency motor, a stirring assembly and a pressure relief and dust-proof assembly; the variable frequency motor is arranged on the end cover through a bracket, the stirring assembly is connected to the variable frequency motor through a rotating shaft, the end cover is fixed on the stirring barrel, the end cover is provided with a through hole that cooperates with the pressure relief and dust-proof assembly, and the pressure relief and dust-proof assembly is fixed on the end cover; the end cover is also provided with a feed port, and the stirring barrel is also provided with an auxiliary barrel.
[0020] Based on the structure of the above-mentioned high-speed flexible stirring barrel of the filling station, the stirring assembly includes a rigid stirring blade, a chain stirring blade and a spoiler; the rigid stirring blade and the chain stirring blade are arranged on the rotating shaft, and the spoiler is arranged on the chain stirring blade.
[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0022] 1. In this solution, the support structure provides support for the cloth cover structure to prevent the cloth cover structure from collapsing, so that the cloth cover structure can always be dust-proof in the state of maximum surface. The restraining parts can fix the cloth cover structure to prevent it from falling off. The cloth cover structure can also be quickly disassembled through the restraining parts, and the cloth cover structure can be cleaned in time to ensure dust removal efficiency.
[0023] 2. In this solution, the frequency conversion motor rotates to drive the stirring component to rotate, thereby crushing large pieces of material. Since a pressure relief and dust prevention component is provided in this solution, a large pressure will not be formed in the stirring barrel. The pressure relief and dust prevention component can effectively discharge the gas generated during the stirring process to prevent the equipment from malfunctioning or causing safety accidents due to pressure overload. At the same time, the pressure relief and dust prevention component can also effectively control gas emissions, reduce the risk of liquid and dust escape, and ensure the safety of operators and the environment.
[0024] 3. In this solution, by setting up a pressure relief and dust prevention component, the foam generation during the stirring process can be reduced, and the stirring effect can be further improved. At the same time, it can also make pressure control and equipment maintenance simpler and reduce the equipment failure rate.
[0025] 4. The cloth cover in this solution has a simple structure, low maintenance cost, does not require external energy drive, and achieves green operation. It can effectively filter dust, prevent the leakage of harmful substances (silicon dioxide), reduce environmental pollution and occupational health, and has a significant environmental protection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic structural diagram of the pressure relief dustproof component of the present invention;
[0027] Figure 2 This is a schematic top view of the structure of the pressure relief dustproof component of the present invention;
[0028] Figure 3 This is a schematic structural diagram of the limiting groove in the utility model;
[0029] Figure 4 This is a structural diagram of the high-speed flexible stirring barrel of the filling station in the utility model;
[0030] Description of the drawings: 1. Support structure; 2. Cloth cover structure; 3. Fixing structure; 4. Constraint; 5. Matching groove; 6. Support block; 7. Snap-in groove; 8. Connecting belt; 9. Limiting groove; 10. Mixing barrel; 11. End cover; 12. Frequency conversion motor; 13. Mixing assembly; 14. Rigid mixing blade; 15. Chain mixing blade; 16. Spoiler; 17. Feed port; 18. Auxiliary barrel; 19. Bracket. DETAILED DESCRIPTION
[0031] All features disclosed in this specification, or all steps in the disclosed methods or processes, except mutually exclusive features and / or steps, can be combined in any manner.
[0032] Any feature disclosed in this specification (including any appended claims and abstract), unless otherwise stated, may be replaced by other equivalent or similar features. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0033] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0034] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be understood to indicate or imply relative importance or to implicitly indicate the quantity of the technical features being referred to. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of such features.
[0035] Example 1
[0036] like Figures 1 to 3 As shown, the utility model provides a technical solution:
[0037] A pressure relief and dustproof component, which at least includes but is not limited to a supporting structure 1, a cloth cover structure 2 and a fixed structure 3; the supporting structure 1 is connected to the fixed structure 3, the cloth cover structure 2 is sleeved on the supporting structure 1, and the cloth cover structure 2 is fixed to the supporting structure 1 by a restraining member 4.
[0038] Based on the above structure, the supporting structure 1 provides support for the cloth cover structure 2 to prevent the cloth cover structure 2 from collapsing, so that the cloth cover structure 2 can always be dust-proof in the state of maximum surface. The restraining part 4 can fix the cloth cover structure 2 to prevent the cloth cover structure 2 from falling off. The cloth cover structure 2 can also be quickly disassembled through the restraining part 4, and the cloth cover structure 2 can be cleaned in time to ensure dust removal efficiency.
[0039] As an example, the support structure 1 can be a cylindrical structure with openings at both ends of the support structure 1, the bottom of the support structure 1 is connected to the structure to be dustproof, and the side wall of the support structure 1 is provided with air holes; the air holes are evenly distributed on the side wall of the support structure 1.
[0040] Based on the above structure, the support structure 1 not only provides support for the cloth cover structure 2, but the air holes on the side wall also provide space for dust to move, so that the entire dust can diffuse to the cloth cover structure 2 more efficiently and evenly.
[0041] As an example, a matching groove 5 may be provided inside the fixing portion, a support block 6 may be provided at the bottom of the support structure 1, the support ring can be snapped into the matching groove 5 for fixation, and a snap-in groove 7 having a size matching that of the support block 6 may be provided in the fixing portion;
[0042] At least two support blocks 6 are provided along the bottom of the support structure 1 .
[0043] Based on the above structure, the support is inserted into the matching groove 5 through the snap-in groove 7. By rotating the support structure 1, the support block 6 is inserted into the matching groove 5 to complete the fixation of the support structure 1. In this way, the support structure 1 can be disassembled and installed very quickly, reducing the difficulty of subsequent maintenance.
[0044] As an example, at least two restraining members 4 are provided along the length direction of the matching cloth cover structure 2, and the two restraining members 4 are respectively provided at the upper and lower ends of the cloth cover structure 2 to fix the two ends of the cloth cover structure 2 to prevent dust from escaping from the connection.
[0045] As an example, a connection belt 8 that matches the size of the restraining member 4 may be provided on the cloth cover structure 2 , and the setting position of the connection belt 8 matches the restraining member 4 .
[0046] Based on the above structure, when in use, the restraint 4 can be passed through the connecting belt 8 to connect the restraint 4 and the connecting belt 8 into one, forming a stable connection structure, avoiding the cloth cover structure 2 from falling off due to accidents, and further ensuring the stability of the cloth cover structure 2 when connected.
[0047] As an example, a limiting groove 9 for use with the restraining member 4 may be provided along the length direction of the supporting structure 1 , and the size of the limiting groove 9 matches that of the restraining member 4 .
[0048] Based on the above structure, the limiting groove 9 can also prevent the restraining member 4 from falling off the supporting structure 1, while also ensuring the accuracy of the restraining member 4 during installation, thereby improving the installation efficiency of the entire assembly.
[0049] As an example, the cloth cover structure 2 has an accuracy of 1 to 200 μm and a temperature resistance of 94° C. It is mainly used for dust removal and adsorption and has high strength, wear resistance, acid and alkali corrosion resistance, and good elastic recovery rate.
[0050] Example 2
[0051] like Figure 4 As shown, the utility model provides a technical solution:
[0052] A high-speed flexible stirring barrel 10 for a filling station, which at least includes but is not limited to the stirring barrel 10, an end cover 11, a variable frequency motor 12, a stirring assembly 13 and a pressure relief and dustproof assembly; the variable frequency motor 12 is arranged on the end cover 11 through a bracket 19, the stirring assembly 13 is connected to the variable frequency motor 12 through a rotating shaft, the end cover 11 is fixed on the stirring barrel 10, and a through hole is provided on the end cover 11 for cooperating with the pressure relief and dustproof assembly, and the pressure relief and dustproof assembly is fixed on the end cover 11; a feed port 17 is also provided on the end cover 11, and an auxiliary barrel 18 is also provided on the stirring barrel 10.
[0053] Based on the above structure, the frequency conversion motor 12 rotates to drive the stirring assembly 13 to rotate, thereby crushing large pieces of material. Since the pressure relief and dust prevention assembly is provided in this solution, a large pressure will not be formed in the stirring barrel 10. The pressure relief and dust prevention assembly can effectively discharge the gas generated during the stirring process, preventing the equipment from malfunctioning or causing safety accidents due to pressure overload. At the same time, the pressure relief and dust prevention assembly can also effectively control gas emissions, reduce the risk of liquid and dust escaping, and ensure the safety of operators and the environment.
[0054] At the same time, by setting up a pressure relief and dust prevention component, the foam generation during the stirring process can be reduced, further improving the stirring effect. It can also make pressure control and equipment maintenance simpler and reduce equipment failure rate.
[0055] The cloth cover structure 2 in this solution is simple, has low maintenance costs, does not require external energy drive, and achieves green operation. It can effectively filter dust, prevent the leakage of harmful substances (silicon dioxide), reduce environmental pollution and occupational health, and has significant environmental protection effects.
[0056] As an example, the support structure 1 has a height of 1 m and a diameter of 150 mm.
[0057] As an example, the stirring assembly 13 may include a rigid stirring blade 14 , a chain stirring blade 15 and a spoiler 16 ; the rigid stirring blade 14 and the chain stirring blade 15 are arranged on the rotating shaft, and the spoiler 16 is arranged on the chain stirring blade 15 .
[0058] Based on the above structure, this high-speed flexible mixer operates at a speed range of 100 to 500 rad / min. Its rapidly rotating chain-type mixing blades 15, working in tandem with the rigid mixing blades 14, efficiently and thoroughly disperse the filling material, ensuring uniform mixing and effectively stimulating cement activity, thereby significantly enhancing the strength of the filling. Furthermore, the mixer is equipped with a variable-frequency motor 12, which adjusts the mixing speed according to the different characteristics of the filling material, achieving a low-energy, high-quality filling slurry preparation process.
[0059] The steps for using and disassembling the cloth cover structure 2 are as follows:
[0060] Installation Procedure: After ensuring that the mixing drum 10 and other equipment are completely shut down, drill a hole (150 mm) above the mixing drum 10 and install a 1-meter-high, 150-mm-diameter bag air cap bracket. Check that the bag bracket is vertical, skewed, or deformed, and confirm that the bag cap is not damaged. Operate carefully to ensure that the bag cap is flat and firmly installed on the bracket to prevent leakage and mechanical damage.
[0061] Disassembly steps: After completely shutting down the machine and cutting off the power supply, loosen the fixing screws in the fixed order, carefully remove the bag cap to prevent dust leakage, and clean and inspect after disassembly.
[0062] Cleaning steps: remove impurities and dust, deal with stubborn stains, soak and clean, clean thoroughly, rinse until there is no foam, dry naturally, inspect and repair, and finally reinstall the bag cap.
[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pressure relief dustproof component, characterized in that: It includes a supporting structure, a cloth cover structure and a fixing structure; the supporting structure is connected to the fixing structure, the cloth cover structure is sleeved on the supporting structure, and the cloth cover structure is fixed to the supporting structure through a binding piece.
2. The pressure relief dustproof assembly according to claim 1, characterized in that: The support structure is a cylindrical structure with openings at both ends. The bottom of the support structure is connected to the structure to be dustproofed, and the sidewalls of the support structure are provided with air holes. The ventilation holes are evenly distributed on the side wall of the entire supporting structure.
3. The pressure relief dustproof assembly according to claim 2, characterized in that: A matching groove is provided inside the fixing structure, and a support block is provided at the bottom of the supporting structure. The support block can be snapped into the matching groove for fixation, and a snap-in groove with a size matching that of the support block is provided in the fixing structure.
4. A pressure relief dustproof assembly according to claim 3, characterized in that: At least two support blocks are provided along the bottom of the support structure. The support structure has a height of 1 m and a diameter of 150 mm.
5. The pressure relief dustproof assembly according to claim 4, characterized in that: At least two restraining members are provided along the length direction of the matching cloth cover structure. The two restraining members are respectively provided at the upper and lower ends of the cloth cover structure to fix the two ends of the cloth cover structure.
6. The pressure relief dustproof assembly according to claim 5, characterized in that: The cloth cover structure is provided with a connecting belt that is adapted to the size of the restraining piece, and the setting position of the connecting belt matches the restraining piece.
7. The pressure relief dustproof assembly according to claim 6, characterized in that: A limiting groove is provided along the length direction of the supporting structure for use with the restraining member, and the size of the limiting groove matches the restraining member.
8. The pressure relief dustproof assembly according to claim 7, characterized in that: The precision of the cloth cover structure is 1 to 200 μm.
9. A high-speed flexible stirring barrel for a filling station, characterized by: At least includes but is not limited to a stirring barrel, an end cover, a variable frequency motor, a stirring assembly and a pressure relief and dust-proof assembly as described in any one of claims 1 to 8; the variable frequency motor is arranged on the end cover through a bracket, the stirring assembly is connected to the variable frequency motor through a rotating shaft, the end cover is fixed on the stirring barrel, the end cover is provided with a through hole that cooperates with the pressure relief and dust-proof assembly, and the pressure relief and dust-proof assembly is fixed on the end cover; the end cover is also provided with a feed port, and the stirring barrel is also provided with an auxiliary barrel.
10. A high-speed flexible stirring barrel for a filling station according to claim 9, characterized in that: The stirring assembly comprises a rigid stirring blade, a chain stirring blade and a spoiler; the rigid stirring blade and the chain stirring blade are arranged on a rotating shaft, and the spoiler is arranged on the chain stirring blade.