Treatment device for basalt fibers
By designing automatic loading and crushing devices, the difficulty of manual loading and dust problems in basalt fiber waste treatment is solved, and efficient and safe waste treatment is achieved.
Patent Information
- Application Number
- CN202422424624.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing basalt fiber waste treatment device requires manual feeding, which has high labor intensity, low loading efficiency, and fiber dust is harmful to workers' health.
A basalt fiber treatment device including pushing parts, loading racks, fixing parts, feeding parts and spray pipes is designed to realize automatic loading and crushing of basalt fiber waste packaging bags, reducing manual operations and preventing dust from spreading.
Automatic feeding of basalt fiber waste is achieved, reducing labor intensity, improving work efficiency, and preventing the impact of dust on workers' health.
Smart Images

Figure CN223276396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of basalt fiber crushing equipment, in particular to a processing device for basalt fiber. Background Art
[0002] Basalt is a fine-grained, dense, dark gray or black volcanic rock commonly found on the Earth's surface. It is formed when basic magma from the Earth's mantle erupts onto the surface or the seabed, rapidly cooling and solidifying. This formation is typically associated with volcanic activity and is commonly found in craters, lava terraces, and lava flows. It is often used in construction, industry, and decoration.
[0003] Basalt fiber is made of natural basalt stone as raw material. It is melted at 1450℃-1500℃ and then drawn at high speed through a platinum alloy drawing plate. It has excellent mechanical properties and high temperature resistance, as well as strong chemical stability, high electrical insulation performance, and good sound absorption performance. In addition, the raw material is green and environmentally friendly, and it can also maintain a high bonding strength with cement and concrete.
[0004] When basalt fiber is used, it will produce a lot of scraps. A large amount of basalt fiber waste accumulates, which not only affects the storage space of the site, but also causes material waste. Therefore, the basalt waste is usually bagged and transported to a recycling site. It is then crushed and mixed with cement, plastic, rubber and other materials as fillers for composite materials. However, the existing basalt fiber waste processing equipment requires manual loading. When manually handling basalt fiber waste, on the one hand, the labor intensity is high and the loading efficiency is low. On the other hand, when the waste is dumped, the fine dust in the fiber will affect the health of the workers. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the deficiencies of the prior art, the utility model provides a basalt fiber processing device which can automatically feed bagged basalt fiber waste into a crusher to reduce manual labor intensity.
[0007] (2) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a basalt fiber processing device, comprising a machine base, a crusher is provided on the machine base, a drive motor is provided at one end of the crusher, and a discharge port is provided at the other end, a feeding component is provided at a position away from the discharge port on the crusher, a hinged seat is provided on the machine base, a loading rack is rotatably provided in the hinged seat, a pushing component is provided on the side of the loading rack, the bottom end of the pushing component is connected to the machine base, a fixing component is provided at the top of the loading rack, and the position corresponds to the feeding component, and the fixing component is used to fix the basalt fiber waste packaging bag.
[0009] Preferably, the pushing component includes a support base provided on the machine base, a hydraulic cylinder is hinged on the support base, a top end of the hydraulic cylinder is hinged with a turning frame, and the turning frame is connected to the side of the loading rack.
[0010] Preferably, the fixing component includes a connecting plate, which is arranged at the top of the loading rack, and the side of the connecting plate is rotatably connected to a hinged plate, a fixing plate is provided under the hinged plate, and a hook is provided on the side of the fixing plate.
[0011] Preferably, the fixed plate is separated from the hinge plate, and a hinge that rotates outward is provided on the back side.
[0012] Preferably, the feeding component comprises a feeding hopper provided on the crusher, a cutting saw is slidably fitted in the feeding hopper, one end of the cutting saw is connected to a reciprocating motor, and the reciprocating motor is provided outside the feeding hopper.
[0013] Preferably, a buffer component is provided on one side of the feeding component corresponding to the loading rack, and the front end of the buffer component is engaged with the loading rack.
[0014] Preferably, the buffer component includes a support frame, which is arranged on the side of the feeding component. Both ends of the support frame are slidably fitted with slide rods. The end face of the slide rod is provided with a clamping plate, which is clamped with the loading rack. A spring is sheathed on the outside of the slide rod, and the other end of the spring is connected to the support frame.
[0015] Preferably, a spray pipe is provided on the machine base, one end of the spray pipe is provided in the discharge port, and the other end is connected to an external water supply device.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a basalt fiber processing device with the following beneficial effects:
[0018] 1. By setting a pushing component and a loading rack, the loading rack is arranged on the machine base by connecting with the hinge seat. When loading is required, the pushing component is retracted to place the loading rack horizontally, and then the packaging bag containing basalt fiber is fixed by the fixing component on the top of the loading rack. Then the pushing component is extended to rotate the loading rack upward, so that the loading rack uses the fixing component to rotate the packaging bag into the feeding component, and then the feeding component destroys the bottom of the packaging bag, so that the basalt fiber flows into the crusher. Finally, the loading rack is reset, and the discarded packaging bag is removed, thereby achieving the purpose of automatically dragging the packaging bag containing basalt fiber waste for loading, reducing the heavy work of manual loading and improving work efficiency.
[0019] 2. By setting up a hinged plate and a hook, the hinged plate can rotate on the side of the connecting plate, and by using the setting method of the center of gravity being lowered, it can always be in a vertical state. When the packaging bag is connected to the hook through the fixed plate, it will also maintain a downward vertical state due to the weight of the packaging bag. In this way, when the loading rack rotates, the hook is still in an upward position to prevent the problem of the hook being inverted and unhooked. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0021] Figure 2 This is a three-dimensional schematic diagram of the pushing component of the utility model;
[0022] Figure 3 It is a three-dimensional schematic diagram of the fixing component of the utility model;
[0023] Figure 4 It is a three-dimensional schematic diagram of the feeding component of the utility model;
[0024] Figure 5 It is a three-dimensional schematic diagram of the buffer component of the present invention.
[0025] In the figure: 1. Machine base; 2. Crusher; 3. Feeding component; 301. Feeding hopper; 302. Reciprocating motor; 303. Cutting saw; 4. Buffer component; 401. Support frame; 402. Slide bar; 403. Spring; 404. Clamping plate; 5. Articulated seat; 6. Pushing component; 601. Support seat; 602. Hydraulic cylinder; 603. Turning frame; 7. Loading rack; 8. Fixing component; 801. Connecting plate; 802. Articulated plate; 803. Fixing plate; 804. Hinge; 805. Hook; 9. Driving motor; 10. Spray pipe; 11. Discharge port. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5A basalt fiber processing device includes a machine base 1, a crusher 2 is provided on the machine base 1, a driving motor 9 is provided at one end of the crusher 2, and a discharge port 11 is provided at the other end. A feeding component 3 is provided on the crusher 2 at a position away from the discharge port 11, a hinged seat 5 is provided on the machine base 1, a loading rack 7 is rotatably provided in the hinged seat 5, a pushing component 6 is provided on the side of the loading rack 7, the bottom end of the pushing component 6 is connected to the machine base 1, and a fixing component 8 is provided on the top of the loading rack 7, and the position thereof corresponds to the feeding component 3. The fixing component 8 is used to fix the basalt fiber waste packaging bag;
[0028] In the present invention, a pushing component 6 and a loading rack 7 are provided. The loading rack 7 is arranged on the machine base 1 by connecting with the hinge seat 5. When loading is required, the pushing component 6 is retracted to place the loading rack 7 horizontally, and then the fixing component 8 at the top of the loading rack 7 is used to fix the packaging bag containing basalt fiber. Subsequently, the pushing component 6 is extended to rotate the loading rack 7 upward, so that the loading rack 7 uses the fixing component 8 to rotate the packaging bag into the feeding component 3, and then the feeding component 3 destroys the bottom of the packaging bag, so that the basalt fiber flows into the crusher 2. Finally, the loading rack 7 is reset, and the discarded packaging bag is removed, thereby realizing the purpose of automatically dragging the packaging bag containing basalt fiber waste for loading, reducing the heavy work of manual loading and improving work efficiency.
[0029] The pushing component 6 includes a support base 601 provided on the machine base 1, a hydraulic cylinder 602 is hinged on the support base 601, a top end of the hydraulic cylinder 602 is hinged to a turning frame 603, and the turning frame 603 is connected to the side of the loading frame 7;
[0030] By setting up a hydraulic cylinder 602 and a turning frame 603, the hydraulic cylinder 602 can drive the turning frame 603 connected to it to move by its own expansion and contraction, and the turning frame 603 uses the connection with the loading rack 7 to push the loading rack 7 to rotate. When the loading rack 7 rotates, the hydraulic cylinder 602 will also rely on the hinge with the support seat 601 to make adaptive rotation. The use of hydraulic propulsion can effectively ensure the stability of the loading rack 7 during operation and reduce the problem of shaking of the loading rack 7 when loaded.
[0031] The fixing member 8 includes a connecting plate 801, which is provided at the top of the loading rack 7. The side of the connecting plate 801 is rotatably connected to a hinged plate 802. A fixing plate 803 is provided under the hinged plate 802. A hook 805 is provided on the side of the fixing plate 803.
[0032] By setting up the hinged plate 802 and the hook 805, the hinged plate 802 can rotate on the side of the connecting plate 801, and by using the setting method of the center of gravity being lowered, it can always be in a vertical state. When the packaging bag is connected to the hook 805 through the fixed plate 803, it will also maintain a downward vertical state due to the weight of the packaging bag. In this way, when the loading rack 7 rotates, the hook 805 is still in an upward position, preventing the problem of the hook 805 being inverted and unhooked.
[0033] The fixed plate 803 is disconnected from the hinge plate 802 and has a hinge 804 on the back thereof that rotates outwards;
[0034] By setting a hinge 804, the disconnected fixed plate 803 can be connected to the hinge plate 802 by means of the hinge 804, and the fixed plate 803 can be rotated outward. When loading, the loading rack 7 will gradually move downward. When the hook 805 contacts the top of the packaging bag, the hook 805 and the fixed plate 803 will rotate outward with the hinge 804 as the straight line under the resistance of the packaging bag, so that the hook 805 moves to the side of the packaging bag. Then, when the loading rack 7 rotates upward, the hook 805 that is in contact with the outside of the packaging bag will move upward at the same time, and use its own barb design to plug and hang the packaging bag, so that when loading, there is no need for manual fixation, further reducing the labor intensity.
[0035] The feeding component 3 includes a feeding hopper 301 provided on the pulverizer 2, a cutting saw 303 is slidably fitted in the feeding hopper 301, one end of the cutting saw 303 is connected to a reciprocating motor 302, and the reciprocating motor 302 is provided outside the feeding hopper 301;
[0036] By providing a reciprocating motor 302 and a cutting saw 303, the reciprocating motor 302 can drive the cutting saw 303 to move back and forth in a straight line when working, so that the cutting saw 303 cuts the bottom of the packaging bag, and the basalt fiber waste in the packaging bag falls into the feed hopper 301, achieving the effect of automatic feeding without the need for workers to complete it manually. While reducing the workload, it also avoids the fine dust in the basalt fiber waste from affecting the health of workers when dumping it.
[0037] A buffer component 4 is provided on one side of the feeding component 3 corresponding to the loading rack 7. The front end of the buffer component 4 is clamped with the loading rack 7. The buffer component 4 includes a support frame 401. The support frame 401 is provided on the side of the feeding component 3. Both ends of the support frame 401 are slidably matched with a slide rod 402. The end surface of the slide rod 402 is provided with a clamping plate 404. The clamping plate 404 is clamped with the loading rack 7. A spring 403 is sheathed on the outer surface of the slide rod 402. The other end of the spring 403 is connected to the support frame 401.
[0038] By setting the slide bar 402 and the spring 403, when the loading work is carried out, the loading rack 7 will rotate toward the feed hopper 301. When the vertical point of the top of the loading rack 7 passes the hinge seat 5, the force direction of the loading rack 7 will change. At this time, the hydraulic cylinder 602 will change from a compressed state to a tensile state. At this time, the clamping plate 404 is connected to the loading rack 7, and the supporting force of the spring 403 is used to absorb and buffer the impact force when the loading rack 7 is flipped, so as to achieve the purpose of reducing the force on the hydraulic cylinder 602. In addition, the slide bar 402 is used to slide in the support frame 401, so that the loading rack 7 can still be pushed to the feed hopper 301 by the hydraulic cylinder 602 through the flipping frame 603.
[0039] A spray pipe 10 is provided on the machine base 1, one end of the spray pipe 10 is provided in the discharge port 11, and the other end is connected to the external water supply equipment;
[0040] By setting up a spray pipe 10, water mist can be sprayed into the discharge port 11 through the spray pipe 10 to mix the water mist with the crushed basalt fiber powder, so that the fiber powder is aggregated into agglomerates under the influence of the water mist, thereby preventing the fiber powder from being too dry and easily affected by airflow and floating away.
[0041] Working principle: first place the packaging bag containing basalt fiber waste to the designated position, then the hydraulic cylinder 602 contracts, and pulls the loading rack 7 to rotate through the flip frame 603, so that when the loading rack 7 drives the components to move, the packaging bag is on the hinged plate 802, which is connected to the connecting plate 801 by rotation, so that the fixed plate 803 and the hook 805 remain in a vertical state, and then the hydraulic cylinder 602 pushes the loading rack 7 to rotate upward through the flip frame 603, so that the hook 805 is inserted into the packaging bag and drives it to rotate upward synchronously. When the loading rack 7 rotates to the position of the buffer component 4, it is kept stable by the buffer component 4, and then the packaging bag is moved to the feed hopper 301, and then the reciprocating motor 302 drives the cutting saw 303 to work, so that the cutting saw 303 cuts the packaging bag, and the basalt fiber falls into the crusher 2, and finally the fiber powder is discharged through the discharge port 11, and the spray pipe 10 is used to spray water to remove dust.
[0042] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention that solve essentially the same technical problems and achieve essentially the same technical effects are included within the scope of protection of the present invention.
Claims
1. A basalt fiber processing device, comprising a machine base (1), characterized in that: The machine base (1) is provided with a crusher (2), one end of the crusher (2) is provided with a driving motor (9), and the other end is provided with a discharge port (11), a feeding component (3) is provided on the crusher (2) at a position away from the discharge port (11), a hinged seat (5) is provided on the machine base (1), a loading rack (7) is rotatably provided in the hinged seat (5), a pushing component (6) is provided on the side of the loading rack (7), the bottom end of the pushing component (6) is connected to the machine base (1), a fixing component (8) is provided on the top of the loading rack (7), and the position thereof corresponds to the feeding component (3), and the fixing component (8) is used to fix the basalt fiber waste packaging bag.
2. The basalt fiber processing device according to claim 1, characterized in that: The pushing component (6) includes a support base (601) provided on the machine base (1), a hydraulic cylinder (602) is hingedly connected to the support base (601), a top end of the hydraulic cylinder (602) is hingedly connected to a turning frame (603), and the turning frame (603) is connected to the side of the loading frame (7).
3. The basalt fiber processing device according to claim 1, characterized in that: The fixing component (8) includes a connecting plate (801), which is arranged at the top of the loading rack (7). The side of the connecting plate (801) is rotatably connected to a hinge plate (802), a fixing plate (803) is provided under the hinge plate (802), and a hook (805) is provided on the side of the fixing plate (803).
4. The basalt fiber processing device according to claim 3, characterized in that: The fixed plate (803) is disconnected from the hinge plate (802), and a hinge (804) that rotates outward is provided on the back.
5. The basalt fiber processing device according to claim 1, characterized in that: The feeding component (3) comprises a feeding hopper (301) provided on the pulverizer (2), a cutting saw (303) being slidably fitted in the feeding hopper (301), one end of the cutting saw (303) being connected to a reciprocating motor (302), and the reciprocating motor (302) being provided outside the feeding hopper (301).
6. The basalt fiber processing device according to claim 1, characterized in that: A buffer component (4) is provided on one side of the feeding component (3) corresponding to the loading rack (7), and the front end of the buffer component (4) is engaged with the loading rack (7).
7. The basalt fiber processing device according to claim 6, characterized in that: The buffer component (4) includes a support frame (401), and the support frame (401) is arranged on the side of the feeding component (3). Both ends of the support frame (401) are slidably matched with a slide rod (402), and the end face of the slide rod (402) is provided with a clamping plate (404), and the clamping plate (404) is clamped with the loading frame (7). The slide rod (402) is sheathed with a spring (403), and the other end of the spring (403) is connected to the support frame (401).
8. The basalt fiber processing device according to claim 1, characterized in that: A spray pipe (10) is provided on the machine base (1), one end of the spray pipe (10) is arranged in the discharge port (11), and the other end is connected to an external water supply device.