Decoking agent spraying equipment

By designing the box and adjustment components, using the combination of the drive mechanism and universal wheel suction cup, flexible installation and multi-directional spraying of the coke remover spraying equipment are achieved, solving the problem of inconvenient maintenance of existing devices on the boiler, and improving the applicability and operational convenience of the equipment.

CN223276513UActive Publication Date: 2025-08-29SHANGHAI HONGLU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422280891.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing coke decoctor spraying device is fixed on the boiler, resulting in inconvenient maintenance.

Method used

A decoker spraying device including a box, a regulating assembly and a driving mechanism is designed. By supporting the cylinder and the motor, the threaded rod is driven, the nozzle adjustment and multi-directional spraying are realized. It is suitable for boilers of different heights, and the stability of the device is improved through universal wheels and suction cups.

Benefits of technology

It realizes flexible installation and multi-directional spraying equipment of coke decoctor spraying equipment, solves the maintenance inconvenience caused by fixing the device to the boiler, and improves the applicability and operation convenience of the device.

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    Figure CN223276513U_ABST
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Abstract

The utility model relates to the field of sample injection valves, in particular to decoking agent spraying equipment which comprises a box body and an adjusting assembly, and the adjusting assembly comprises a driving mechanism, a supporting air cylinder, a first motor, a sliding groove, a supporting plate, a threaded rod, a spray head, a through pipe and a sliding block. The box body is used for placing a decoking agent, the top of the box body can be opened to add the agent, the agent or liquid in the box body is stirred through the driving mechanism to be fully mixed, the device is placed on the top of a boiler, and the height of the device is controlled through the supporting air cylinder, so that the device can be suitable for boilers with different heights. A first motor drives a threaded rod to rotate, a sliding block slides on a sliding groove, and therefore a spray head is adjusted to be aligned with a top opening of the boiler, a supporting air cylinder controls a supporting plate to descend, a through pipe can stretch into the boiler, the spray head is designed to be annular, and multi-directional spraying can be achieved.
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Description

Technical Field

[0001] The utility model relates to the field of injection valves, in particular to a decoking agent spraying device. Background Art

[0002] Most of my country's industrial boilers are mainly coal-fired. In recent years, in order to save costs, factories often use low-quality coal for boiler combustion. These low-quality coals are prone to cause problems such as coking on the heating surface during the combustion process. When the boiler heating surface is coked, the heat transfer capacity decreases, and the heat absorption in the furnace decreases, resulting in increased flue gas temperature, increased boiler exhaust loss, and reduced boiler thermal efficiency. In severe cases, it may cause a tube burst accident on the heating surface.

[0003] A decoking agent spraying device (CN209735432U) is currently available. This device addresses the problem of manual decoking, which often requires multiple quantitative additions. Manual operation can easily lead to significant time interval and dosage deviations, resulting in reduced decoking effectiveness and uneven decoking. A support plate is mounted above the boiler, with a medicine storage tank mounted on its upper end. A stirring motor protective housing is mounted on its upper end, with a stirring motor mounted within the housing. A support block is mounted on the lower end of the stirring motor. A medicine feed pipe is mounted on the upper end of the medicine storage tank, with a stirring rod mounted within the tank. Stirring blades are mounted on both sides of the stirring rod. Guide plates are mounted on both sides of the medicine storage tank. A guide pipe is mounted below the medicine storage tank, with a solenoid valve mounted on the outside of the guide pipe.

[0004] However, in the actual use of the above utility model, the device is fixed on the boiler, which causes inconvenience when the boiler or the device needs to be repaired. Utility Model Content

[0005] The purpose of the utility model is to provide a decoking agent spraying device, aiming to solve the problem that the existing device is fixed on the boiler during actual use, which causes inconvenience when the boiler or the device needs to be repaired.

[0006] To achieve the above-mentioned object, the utility model provides a decoking agent spraying device, comprising a housing and an adjustment assembly, wherein the adjustment assembly comprises a driving mechanism, a supporting cylinder, a first motor, a chute, a supporting plate, a threaded rod, a spray head, a through pipe, and a slider;

[0007] The driving mechanism is connected to the box and is located at the top of the box, the slider is fixedly connected to the box and is located at the bottom of the box, the slider is slidably connected to the slide and is located on one side of the slide, the first motor is arranged at the top of the slide, the threaded rod is threadedly connected to the slider and is fixedly connected to the output end of the first motor and is located on one side of the first motor, the support plate is fixedly connected to the slide and is located at the bottom of the slide, the output end of the support cylinder is fixedly connected to the support plate and is located at the bottom of the support plate, the through pipe is connected to the box and is located on the outside of the box, and the nozzle is connected to the through pipe and is located on one side of the through pipe.

[0008] Wherein, the driving mechanism includes a second motor and a stirring rod, the second motor is fixedly connected to the box and located at the top of the box, and the stirring rod is fixedly connected to the output end of the second motor and located on one side of the second motor.

[0009] Among them, the adjustment component also includes a limit plate and a control valve, the limit plate is fixedly connected to the slide groove and is located at the top of the slide groove, the threaded rod is rotatably connected to the limit plate and is located at the top of the limit plate, and the control valve is connected to the through pipe and is located on one side of the through pipe.

[0010] Wherein, the adjustment component also includes a feed pipe and a hopper, the feed pipe is connected to the box body and is located on one side of the box body, and the hopper is connected to the feed pipe and is located on the side of the feed pipe away from the box body.

[0011] Among them, the adjustment assembly also includes a base plate, a universal wheel, a screw and a suction cup. The base plate is fixedly connected to the support cylinder and is located at the bottom of the support cylinder. The universal wheel is rotatably installed on the bottom of the base plate. The screw is threadedly connected to the base plate and is located on one side of the base plate. The suction cup is fixedly connected to the screw and is located at the bottom of the screw.

[0012] The utility model provides a decoking agent spraying device, wherein the box is used to place decoking agents, the top of the box can be opened to add reagents, the reagents or liquids inside the box are stirred by the driving mechanism to be fully mixed, the device is placed on the top of the boiler, and the height of the device is controlled by the supporting cylinder so that the device can be suitable for boilers of different heights and sizes, the first motor drives the threaded rod to rotate, so that the slider slides on the slide groove, thereby adjusting the nozzle to align with the top opening of the boiler, the supporting cylinder controls the support plate to descend, so that the through pipe can extend into the interior of the boiler, the nozzle adopts a ring design, and can spray in multiple directions, which solves the problem that the existing device is fixed on the boiler during actual use, causing inconvenience when the boiler or the device needs to be repaired. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0014] Figure 1 This is a structural diagram of a decoking agent spraying device according to the first embodiment of the present utility model.

[0015] Figure 2 It is a side view of a decoking agent spraying device according to the first embodiment of the present utility model.

[0016] Figure 3 It is a cross-sectional schematic diagram of a decoking agent spraying device according to the first embodiment of the present utility model.

[0017] Figure 4 It is a side view of a decoking agent spraying device according to the second embodiment of the present invention.

[0018] 101-box, 102-adjustment component, 103-drive mechanism, 104-support cylinder, 105-first motor, 106-chute, 107-support plate, 108-threaded rod, 109-spray nozzle, 110-through pipe, 111-slider, 112-second motor, 113-stirring rod, 114-limiting plate, 115-control valve, 116-feed pipe, 117-hopper, 201-bottom plate, 202-universal wheel, 203-screw, 204-suction cup. DETAILED DESCRIPTION

[0019] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0020] First embodiment

[0021] See also Figures 1 to 3 , Figure 1 This is a structural diagram of a descorching agent spraying device according to the first embodiment of the present utility model. Figure 2 This is a side view of a descorching agent spraying device according to the first embodiment of the present invention. Figure 3 It is a cross-sectional schematic diagram of a decoking agent spraying device according to the first embodiment of the present utility model.

[0022] The present invention provides a decoking agent spraying device, comprising a housing 101 and an adjustment assembly 102. The adjustment assembly 102 includes a drive mechanism 103, a support cylinder 104, a first motor 105, a chute 106, a support plate 107, a threaded rod 108, a spray head 109, a through pipe 110, a slider 111, a second motor 112, a stirring rod 113, a limit plate 114, a control valve 115, a feed pipe 116, and a hopper 117. This solution solves the problem of existing devices being fixed to a boiler during actual use, causing inconvenience when the boiler or device requires maintenance.

[0023] In this embodiment, the box 101 is used to store decoking reagents, and the top of the box 101 can be opened to add reagents.

[0024] In which, the driving mechanism 103 is connected to the box body 101 and is located at the top of the box body 101, the slider 111 is fixedly connected to the box body 101 and is located at the bottom of the box body 101, the slider 111 is slidably connected to the slide groove 106 and is located on one side of the slide groove 106, the first motor 105 is arranged at the top of the slide groove 106, the threaded rod 108 is threadedly connected to the slider 111 and is fixedly connected to the output end of the first motor 105 and is located on one side of the first motor 105, the support plate 107 is fixedly connected to the slide groove 106 and is located at the bottom of the slide groove 106, the output end of the supporting cylinder 104 is fixedly connected to the support plate 107 and is located at the bottom of the support plate 107, the through pipe 110 is connected to the box body 101 and is located on the outside of the box body 101, and the nozzle 109 is connected to the through pipe 110 and is located on one side of the through pipe 110.

[0025] Secondly, the driving mechanism 103 includes a second motor 112 and a stirring rod 113. The second motor 112 is fixedly connected to the box body 101 and is located at the top of the box body 101. The stirring rod 113 is fixedly connected to the output end of the second motor 112 and is located on one side of the second motor 112. The second motor 112 drives the stirring rod 113 to rotate. The stirring rod 113 is located inside the box body 101, and can fully mix multiple medicines during the rotation process.

[0026] Again, the adjustment component 102 also includes a limit plate 114 and a control valve 115. The limit plate 114 is fixedly connected to the slide groove 106 and is located at the top of the slide groove 106. The threaded rod 108 is rotatably connected to the limit plate 114 and is located at the top of the limit plate 114. The control valve 115 is connected to the through pipe 110 and is located on one side of the through pipe 110. The limit plate 114 places one end of the threaded rod 108 away from the first motor 105, and shaking occurs during rotation, affecting the stability of the device. The control valve 115 can control the flow of the through pipe 110.

[0027] Finally, the adjustment component 102 also includes a feed pipe 116 and a hopper 117. The feed pipe 116 is connected to the box body 101 and is located on one side of the box body 101. The hopper 117 is connected to the feed pipe 116 and is located on the side of the feed pipe 116 away from the box body 101. The feed pipe 116 is used to temporarily add reagents and other items. The hopper 117 increases the pipe mouth of the feed pipe 116 to facilitate the addition of items.

[0028] When using a decoking agent spraying device of the present invention, the box 101 is used to place decoking agents, the top of the box 101 can be opened to add agents, and the driving mechanism 103 is used to stir the agents or liquids inside the box 101 to make them fully mixed. The device is placed on the top of the boiler, and the height of the device is controlled by the supporting cylinder 104 so that the device can be suitable for boilers of different heights and sizes. The first motor 105 drives the threaded rod 108 to rotate, so that the slider 111 slides on the slide groove 106, thereby adjusting the nozzle 109 to align with the top opening of the boiler. The supporting cylinder 104 controls the support plate 107 to descend, so that the through pipe 110 can extend into the interior of the boiler. The nozzle 109 adopts a ring design and can spray in multiple directions, which solves the problem that the existing device is fixed on the boiler during actual use, causing inconvenience when the boiler or the device needs to be repaired.

[0029] Second embodiment

[0030] See also Figure 4 , Figure 4 FIG2 is a side view of a deslaking agent spraying device according to a second embodiment of the present invention. Based on the first embodiment, the adjustment assembly 102 of the deslaking agent spraying device according to the present invention further includes a base plate 201 , a universal wheel 202 , a screw 203 , and a suction cup 204 .

[0031] The base plate 201 is fixedly connected to the supporting cylinder 104 and is located at the bottom of the supporting cylinder 104. The universal wheel 202 is rotatably installed at the bottom of the base plate 201. The screw 203 is threadedly connected to the base plate 201 and is located on one side of the base plate 201. The suction cup 204 is fixedly connected to the screw 203 and is located at the bottom of the screw 203. The universal wheel 202 is used to reduce the friction between the device and the placement surface. During the use of the device, the screw 203 rotates to make the suction cup 204 contact with the placement surface, thereby preventing the universal wheel 202 from rotating during use and causing the device to move.

[0032] The above disclosure is merely a preferred embodiment of the descorching agent spraying device of the present invention and is certainly not intended to limit the scope of the present invention. A person skilled in the art will understand that any equivalent changes made by implementing all or part of the processes of the above embodiment in accordance with the claims of the present invention are still within the scope of the present invention.

Claims

1. A decoking agent spraying device, comprising a housing, characterized in that: The invention also includes an adjustment assembly, which includes a driving mechanism, a supporting cylinder, a first motor, a slide groove, a supporting plate, a threaded rod, a nozzle, a through pipe and a slider; The driving mechanism is connected to the box and is located at the top of the box, the slider is fixedly connected to the box and is located at the bottom of the box, the slider is slidably connected to the slide and is located on one side of the slide, the first motor is arranged at the top of the slide, the threaded rod is threadedly connected to the slider and is fixedly connected to the output end of the first motor and is located on one side of the first motor, the support plate is fixedly connected to the slide and is located at the bottom of the slide, the output end of the support cylinder is fixedly connected to the support plate and is located at the bottom of the support plate, the through pipe is connected to the box and is located on the outside of the box, and the nozzle is connected to the through pipe and is located on one side of the through pipe.

2. A descorching agent spraying device according to claim 1, characterized in that: The driving mechanism includes a second motor and a stirring rod. The second motor is fixedly connected to the box and located on the top of the box. The stirring rod is fixedly connected to the output end of the second motor and located on one side of the second motor.

3. A descorching agent spraying device according to claim 1, characterized in that: The adjustment assembly also includes a limit plate and a control valve. The limit plate is fixedly connected to the slide and is located at the top of the slide. The threaded rod is rotatably connected to the limit plate and is located at the top of the limit plate. The control valve is connected to the through pipe and is located on one side of the through pipe.

4. A descorching agent spraying device according to claim 3, characterized in that: The regulating assembly further comprises a feed pipe and a hopper, wherein the feed pipe is communicated with the box body and is located at one side of the box body, and the hopper is communicated with the feed pipe and is located at a side of the feed pipe away from the box body.

5. A descorching agent spraying device according to claim 4, characterized in that: The adjustment assembly also includes a base plate, a universal wheel, a screw and a suction cup. The base plate is fixedly connected to the support cylinder and is located at the bottom of the support cylinder. The universal wheel is rotatably installed on the bottom of the base plate. The screw is threadedly connected to the base plate and is located on one side of the base plate. The suction cup is fixedly connected to the screw and is located at the bottom of the screw.

Citation Information

Patent Citations

  • Decoking agent spraying device

    CN209735432U