Flange assembly alignment tolerance control tool

Abstract

The utility model relates to the related technical field of tower drum flange installation, and discloses a flange assembly alignment tolerance control tool which is characterized in that one end of a first sliding rod is connected with a fourth sliding block, the other end of the first sliding rod is provided with a fifth sliding block, the fifth sliding block is provided with a second swing rod, and one end of the second swing rod is hinged to the fifth sliding block; first swing rods are arranged in the third cavities and make contact with the inner wall of the tower drum through swing of the first swing rods, when the swing amplitudes of the two first swing rods are the same, the circle center of the tower drum coincides with the circle of the flange ring, the first sliding blocks in the second cavities are popped out towards the third sliding blocks and embedded into open grooves of the third sliding blocks, and displacement of the third sliding blocks is limited. At the moment, the tower drum is subjected to the tension effect of the two first swing rods, the tower drum cannot swing, the working progress is better guaranteed, operation is safer in the working process, the safety of workers is guaranteed, and the production benefits of factories are also guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field related to tower flange installation, and more specifically, relates to a tool for controlling the misalignment of flange pairs. Background Art

[0002] The installation of wind turbine towers and flanges is a key step in the installation process of wind turbine generator sets. The installation quality directly affects the stability and operating efficiency of the entire unit. The assembly of traditional towers requires manual adjustment of the bottom flange angle for assembly, which is time-consuming and labor-intensive, requires a high level of assembly skills, has low assembly efficiency, and is difficult to control the error and flatness.

[0003] The previous pairing measure was to continuously adjust the bottom flange position by crane to control the pairing error variable, but pairing is often difficult and the progress is slow, and there will be a large difference in the error variable. In normal production, the constant adjustment by crane and manual operation is not only time-consuming but also consumes a lot of manpower and material resources, and the project will incur a lot of labor and equipment costs.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a tool for controlling the misalignment of flange assemblies is provided in order to achieve a more practical purpose. Utility Model Content

[0005] The utility model provides a tool for controlling the misalignment of flange assemblies, which is used to overcome the above-mentioned defects in the prior art.

[0006] The purpose and effect of the misalignment control tool for flange assembly of the utility model are achieved by the following specific technical means:

[0007] A tool for controlling the misalignment of flange assemblies, comprising a bearing base plate and a bearing block, wherein the bearing base plate and the bearing block are fixedly connected, a hydraulic device is provided on the bearing base plate, a tower is placed on the hydraulic device, the tower is connected to the flange ring, an auxiliary device and a control device are sequentially provided on the bearing block, a second cavity and a third cavity are provided in the control device, a third slider and two fourth sliders are provided in the third cavity, the fourth sliders are respectively provided on both sides of the third slider, a fourth spring is provided between the fourth slider and the third slider, the two third sliders and the fourth slider slide in the third cavity, and the third cavity The wall body is provided with a hole facing the tower, one side of the fourth slider is connected to the fourth spring, and the other side of the fourth slider is provided with a first sliding rod, one end of the first sliding rod is connected to the fourth slider, and the other end of the first sliding rod is provided with a fifth slider, and the fifth slider slides in the third cavity, and a second rocker rod is provided on the fifth slider, one end of the second rocker rod is hinged to the fifth slider, and a first rocker rod is provided in the third cavity, and the first rocker rod passes through the hole, and one end of the first rocker rod located in the third cavity is hinged to the other end of the second rocker rod, and a fifth spring is provided between the outer wall of the third cavity and the first rocker rod.

[0008] A further technical solution is that two connecting columns are provided in the second cavity, a first slider is provided between the two connecting columns, the first slider slides in the second cavity, an elastic plate is provided on the first slider, a sliding groove is provided in the connecting column, the elastic plate passes through the sliding groove, an elastic support rod is provided between the elastic plate and the first slider, a hole is provided in the wall between the second cavity and the third cavity, the first slider passes through the hole, a slot is provided on the third slider, the first slider slides in the slot, an adjustment box is provided on the wall of the second cavity, and a third spring is provided between the adjustment box and the first slider.

[0009] A further technical solution is that a fourth cavity is provided in the adjusting box, a first telescopic rod is provided in the fourth cavity, the first telescopic rod slides in the fourth cavity, a second slider is provided at one end of the first telescopic rod located in the fourth cavity, the second slider slides in the fourth cavity, a second spring is provided between the second slider and the inner wall of the fourth cavity, one side of the second slider is connected to the second spring, and the other side of the second slider is connected to the third spring.

[0010] A further technical solution is that the auxiliary device includes a carrying box and a bolt, a first cavity is provided in the carrying box, a fixing plate is provided in the first cavity, second telescopic rods are provided on both sides of the fixing plate, one end of the second telescopic rod is connected to the fixing plate, a first spring is provided in the second telescopic rod, an opening is provided on the wall of the first cavity, the second telescopic rod passes through the opening, a bolt is provided on one end of the second telescopic rod extending out of the first cavity, a flange ring circular hole is provided on the flange ring, and the bolt passes through the flange ring circular hole.

[0011] A further technical solution is that a fixed column is provided on the outer wall of the third cavity, a slot is provided on the fixed column, a second sliding rod is provided on the fixed column, the second sliding rod passes through the fifth cavity, the second sliding rod slides in the fifth cavity, fixed blocks are provided at both ends of the second sliding rod, the fixed blocks are in contact with the first rocker rod, a sixth spring is provided in the fifth cavity, one end of the sixth spring is connected to the inner wall of the fifth cavity, and the other end of the sixth spring is connected to the second sliding rod.

[0012] According to a further technical solution, a pull rod is provided in the first telescopic rod, and the pull rod is connected to the second sliding rod by a pull wire.

[0013] According to a further technical solution, the first swing arm swings in the inner cavity of the tower, and the first swing arm contacts the inner wall of the tower.

[0014] According to a further technical solution, the elastic plate abuts against the inner wall of the second cavity, a convex tooth is provided on the elastic plate, and a concave is provided on the inner wall of the second cavity, and the convex tooth and the concave are engaged with each other.

[0015] According to a further technical solution, the bolt slides in the circular hole of the flange ring, and the bolt contacts the inner wall of the circular hole of the flange ring.

[0016] According to a further technical solution, an arc-shaped bearing plate is provided on the hydraulic device, and the arc-shaped bearing plate is in conflict with the tower.

[0017] Compared with the prior art, this invention has the following beneficial effects:

[0018] Through the swing of the first swing rod and the contact with the inner wall of the tower, when the two first swing rods swing with the same amplitude, the center of the tower and the center of the flange ring coincide with each other, and the first slider in the second cavity pops out toward the direction of the third slider, embeds into the slot of the third slider, and limits the displacement of the third slider. At this time, the tower is affected by the tension of the two first swing rods and will not swing, thus avoiding the trouble caused by the swing of the tower during the docking project, saving the time of adjustment, better ensuring the progress of the work, making the operation safer, ensuring the safety of the staff, and also ensuring the interests of the factory production.

[0019] The extension and retraction of the second telescopic rod makes the device more suitable for flange rings of different diameters. The interference between the bolts and the circular holes of the flange rings can better locate the position of the flange rings, while avoiding the deviation of the flange rings during the assembly process and avoiding the shaking of the flange rings during the assembly process, which not only saves equipment costs, but also saves labor costs, shortens the work process and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0021] Figure 2 This is a front view structural diagram of the present utility model;

[0022] Figure 3 yes Figure 2 BB cross-sectional structure diagram;

[0023] Figure 4 yes Figure 2 AA cross-sectional structural diagram;

[0024] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure at A in the middle;

[0025] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure at D in the middle;

[0026] Figure 7 yes Figure 4 Schematic diagram of the enlarged structure at B in the middle;

[0027] Figure 8 yes Figure 4 Schematic diagram of the enlarged structure at point C in the middle.

[0028] Description of reference numerals:

[0029] Tower 11, flange ring 12, bearing base plate 13, hydraulic device 14, auxiliary device 15, arc-shaped bearing plate 16, bolt 17, fixing plate 18, first cavity 19, first spring 20, flange ring circular hole 21, bearing box 22, bearing block 23, control device 24, second cavity 25, third cavity 26, elastic plate 27, connecting column 28, first slider 29, adjusting box 30, elastic support rod 31, fourth cavity 32, second spring 33, first telescopic rod 34, second slider 35, third spring 36, third slider 37, fourth slider 38, fourth spring 39, pull rod 40, fixing column 41, fifth cavity 42, first rocker arm 43, fifth spring 44, first sliding rod 45, fifth slider 46, second rocker arm 47, second sliding rod 48, fixing block 49, pull wire 50, second telescopic rod 51, sixth spring 52. DETAILED DESCRIPTION

[0030] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0031] In the description of this utility, unless otherwise specified, "plurality" means two or more. Terms such as "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of this utility and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting this utility. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium. Those skilled in the art will understand the specific meanings of the above terms in this utility according to specific circumstances.

[0033] The utility model provides a tool for controlling the misalignment of flange pairs. Figure 1 To the attached Figure 8, including a bearing base plate 13 and a bearing block 23, the bearing base plate 13 and the bearing block 23 are fixedly connected, a hydraulic device 14 is provided on the bearing base plate 13, a tower 11 is placed on the hydraulic device 14, the tower 11 and the flange ring 12 are connected, an auxiliary device 15 and a control device 24 are sequentially provided on the bearing block 23, a second cavity 25 and a third cavity 26 are provided in the control device 24, a third slider 37 and two fourth sliders 38 are provided in the third cavity 26, the fourth slider 38 are respectively provided on both sides of the third slider 37, a fourth spring 39 is provided between the fourth slider 38 and the third slider 37, the two third sliders 37 and the fourth slider 38 slide in the third cavity 26, and the wall of the third cavity 26 is opened Provided is a hole facing the tower 11, one side of the fourth slider 38 is connected to the fourth spring 39, and the other side of the fourth slider 38 is provided with a first sliding rod 45, one end of the first sliding rod 45 is connected to the fourth slider 38, and the other end of the first sliding rod 45 is provided with a fifth slider 46, the fifth slider 46 slides in the third cavity 26, and a second rocker arm 47 is provided on the fifth slider 46, one end of the second rocker arm 47 is hinged to the fifth slider 46, a first rocker arm 43 is provided in the third cavity 26, the first rocker arm 43 passes through the hole, one end of the first rocker arm 43 located in the third cavity 26 is hinged to the other end of the second rocker arm 47, and a fifth spring 44 is provided between the outer wall of the third cavity 26 and the first rocker arm 43.

[0034] Preferably, two connecting columns 28 are provided in the second cavity 25, and a first slider 29 is provided between the two connecting columns 28. The first slider 29 slides in the second cavity 25. An elastic plate 27 is provided on the first slider 29. A sliding groove is provided in the connecting column 28, and the elastic plate 27 passes through the sliding groove. An elastic support rod 31 is provided between the elastic plate 27 and the first slider 29. A hole is provided in the wall between the second cavity 25 and the third cavity 26, and the first slider 29 passes through the hole. A slot is provided on the third slider 37, and the first slider 29 slides in the slot. An adjusting box 30 is provided on the wall of the second cavity 25, and a third spring 36 is provided between the adjusting box 30 and the first slider 29.

[0035] Preferably, a fourth cavity 32 is provided in the adjusting box 30, a first telescopic rod 34 is provided in the fourth cavity 32, the first telescopic rod 34 slides in the fourth cavity 32, a second slider 35 is provided at one end of the first telescopic rod 34 located in the fourth cavity 32, the second slider 35 slides in the fourth cavity 32, a second spring 33 is provided between the second slider 35 and the inner wall of the fourth cavity 32, one side of the second slider 35 is connected to the second spring 33, and the other side of the second slider 35 is connected to the third spring 36.

[0036] Preferably, the auxiliary device 15 includes a carrying box 22 and a bolt 17, a first cavity 19 is provided in the carrying box 22, a fixing plate 18 is provided in the first cavity 19, second telescopic rods 51 are respectively provided on both sides of the fixing plate 18, one end of the second telescopic rod 51 is connected to the fixing plate 18, a first spring 20 is provided in the second telescopic rod 51, an opening is provided on the wall of the first cavity 19, the second telescopic rod 51 passes through the opening, and a bolt 17 is provided on one end of the second telescopic rod 51 extending out of the first cavity 19, a flange ring circular hole 21 is provided on the flange ring 12, and the bolt 17 passes through the flange ring circular hole 21.

[0037] Preferably, a fixing column 41 is provided on the outer wall of the third cavity 26, and a slot is provided on the fixing column 41. A second sliding rod 48 is provided on the fixing column 41, and the second sliding rod 48 passes through the fifth cavity 42. The second sliding rod 48 slides in the fifth cavity 42, and fixed blocks 49 are provided at both ends of the second sliding rod 48. The fixed blocks 49 are in contact with the first rocker rod 43. A sixth spring 52 is provided in the fifth cavity 42, and one end of the sixth spring 52 is connected to the inner wall of the fifth cavity 42, and the other end of the sixth spring 52 is connected to the second sliding rod 48.

[0038] Preferably, a pull rod 40 is provided in the first telescopic rod 34 , and the pull rod 40 and the second sliding rod 48 are connected by a pull wire 50 .

[0039] Preferably, the first swing arm 43 swings in the inner cavity of the tower 11 , and the first swing arm 43 contacts the inner wall of the tower 11 .

[0040] Preferably, the elastic plate 27 abuts against the inner wall of the second cavity 25 , the elastic plate 27 is provided with convex teeth, and the inner wall of the second cavity 25 is provided with concave teeth, and the convex teeth and the concave teeth are engaged with each other.

[0041] Preferably, the bolt 17 slides in the flange ring circular hole 21 , and the bolt 17 contacts the inner wall of the flange ring circular hole 21 .

[0042] Preferably, an arc-shaped bearing plate 16 is provided on the hydraulic device 14 , and the arc-shaped bearing plate 16 abuts against the tower 11 .

[0043] Specific usage of this utility model:

[0044] First, adjust the extension and contraction of the second telescopic rod 51, insert the bolts 17 at both ends into the two adjacent flange ring holes 21 of the flange ring 12 respectively, and start the hydraulic device 14. The hydraulic device 14 will make the tower 11 rise, and release the pull rod 40 while rising. The second sliding rod 48 pops outward under the action of the sixth spring 52, and the first swing arm 43 and the fixed block 49 are not in contact. The first swing arm 43 swings outward through the action of the fifth spring 44, and the first swing arm 43 contacts the inner wall of the tower 11. The swing of the first swing arm 43 drives the second swing arm 47 to move, and the movement of the second swing arm 47 drives the sliding of the fifth slider 46. The sliding of the fifth slider 46 drives the sliding of the fourth slider 38. The sliding of the fourth slider 38 drives the fourth spring 39 to move, and the fourth spring 39 pulls the third slider 37 to slide. When the two first swing arms 43 have the same swing amplitude, the third slider 37 will slide to the middle position, and the center of the tower 11 and the flange ring 12 are aligned. The center of the circle coincides with each other, and at the same time, the inner wall of the tower 11 and the inner wall of the flange ring 12 coincide with each other. The second spring 33 in the fourth cavity 32 will pop out the second slider 35 in the direction of the third slider 37. The second slider 35 is connected to the third spring 36. The first slider 29 pops out under the action of the third spring 36. The first slider 29 is embedded in the groove of the third slider 37. At the same time, due to the action of the connecting column 28, the first slider 29 is fixed to the center of the circle of the tower 11. An elastic plate 27 is provided on the first slider 29. When the first slider 29 is embedded in the groove of the third slider 37, the elastic plate 27 will contact the wall of the second cavity 25. The protruding teeth on the elastic plate 27 engage with the recessed grooves on the inner wall of the second cavity 25, thereby limiting the displacement of the first slider 29, thereby limiting the angle of the first rocker arm 43, so that the inner wall of the tower 11 is aligned with the inner ring of the flange ring 12, while preventing the elastic plate 27 from deforming, and the elastic support rod 31 will support the elastic plate 27.

Claims

1. A tool for controlling misalignment of flange assemblies, characterized by: The invention comprises a bearing base plate and a bearing block, wherein the bearing base plate and the bearing block are fixedly connected, a hydraulic device is provided on the bearing base plate, a tower is placed on the hydraulic device, the tower is connected to the flange ring, an auxiliary device and a control device are sequentially provided on the bearing block, a second cavity and a third cavity are provided in the control device, a third slider and two fourth sliders are provided in the third cavity, the fourth sliders are respectively provided on both sides of the third slider, a fourth spring is provided between the fourth slider and the third slider, the two third sliders and the fourth slider slide in the third cavity, and the wall of the third cavity is opened towards the The hole in the tower, one side of the fourth slider is connected to the fourth spring, the other side of the fourth slider is provided with a first sliding rod, one end of the first sliding rod is connected to the fourth slider, the other end of the first sliding rod is provided with a fifth slider, the fifth slider slides in the third cavity, a second rocker rod is provided on the fifth slider, one end of the second rocker rod is hinged to the fifth slider, a first rocker rod is provided in the third cavity, the first rocker rod passes through the hole, one end of the first rocker rod located in the third cavity is hinged to the other end of the second rocker rod, and a fifth spring is provided between the outer wall of the third cavity and the first rocker rod.

2. The misalignment control tool for flange assembly according to claim 1, characterized in that: Two connecting columns are provided in the second cavity, a first slider is provided between the two connecting columns, the first slider slides in the second cavity, an elastic plate is provided on the first slider, a sliding groove is provided in the connecting column, the elastic plate passes through the sliding groove, an elastic support rod is provided between the elastic plate and the first slider, a hole is provided in the wall between the second cavity and the third cavity, the first slider passes through the hole, a slot is provided on the third slider, the first slider slides in the slot, an adjustment box is provided on the wall of the second cavity, and a third spring is provided between the adjustment box and the first slider.

3. The misalignment control tool for flange assembly according to claim 2, characterized in that: A fourth cavity is provided in the regulating box, a first telescopic rod is provided in the fourth cavity, the first telescopic rod slides in the fourth cavity, a second slider is provided at one end of the first telescopic rod located in the fourth cavity, the second slider slides in the fourth cavity, a second spring is provided between the second slider and the inner wall of the fourth cavity, one side of the second slider is connected to the second spring, and the other side of the second slider is connected to the third spring.

4. The misalignment control tool for flange assembly according to claim 3, characterized in that: The auxiliary device includes a carrying box and a bolt, a first cavity is provided in the carrying box, a fixing plate is provided in the first cavity, second telescopic rods are provided on both sides of the fixing plate, one end of the second telescopic rod is connected to the fixing plate, a first spring is provided in the second telescopic rod, an opening is provided on the wall of the first cavity, the second telescopic rod passes through the opening, a bolt is provided on one end of the second telescopic rod extending out of the first cavity, a flange ring circular hole is provided on the flange ring, and the bolt passes through the flange ring circular hole.

5. The tool for controlling misalignment of flange assemblies according to claim 4, characterized in that: A fixing column is provided on the outer wall of the third cavity, a slot is provided on the fixing column, a second sliding rod is provided on the fixing column, the second sliding rod passes through the fifth cavity, the second sliding rod slides in the fifth cavity, fixed blocks are provided at both ends of the second sliding rod, the fixed blocks are in contact with the first rocker rod, a sixth spring is provided in the fifth cavity, one end of the sixth spring is connected to the inner wall of the fifth cavity, and the other end of the sixth spring is connected to the second sliding rod.

6. The tool for controlling misalignment of flange assemblies according to claim 5, characterized in that: A pull rod is provided in the first telescopic rod, and the pull rod is connected to the second sliding rod via a pull wire.

7. The tool for controlling misalignment of flange assemblies according to claim 3, characterized in that: The first swing arm swings in the inner cavity of the tower, and the first swing arm contacts the inner wall of the tower.

8. The tool for controlling misalignment of flange assemblies according to claim 5, characterized in that: The elastic plate contacts the inner wall of the second cavity, a convex tooth is provided on the elastic plate, a concave is provided on the inner wall of the second cavity, and the convex tooth and the concave are engaged with each other.

9. The tool for controlling misalignment of flange assemblies according to claim 4, characterized in that: The bolt slides in the circular hole of the flange ring, and the bolt contacts the inner wall of the circular hole of the flange ring.

10. The tool for controlling misalignment of flange assemblies according to claim 8, characterized in that: The hydraulic device is provided with an arc-shaped bearing plate, and the arc-shaped bearing plate is in conflict with the tower.

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