Moving tool for quick encasement of electric reactors

By designing a mobile tool for reactors, using the combination of mobile base, roller and positioning baffle, the problem of low coordination efficiency for multiple people during the reactor assembly process is solved, and a single person is quickly installed.

CN223279137UActive Publication Date: 2025-08-29HUA TIANXIN INTELLIGENT IOT CO LTD
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Patent Information

Application Number
CN202422587212.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-29
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the assembly process of existing reactors, multiple people need to cooperate, which is inefficient and makes it difficult to achieve single-person operation.

Method used

A mobile tool including a moving base, a roller, a positioning baffle and a rotatable roller shaft is designed to realize a single-person sliding installation of the reactor through the positioning baffle limit and roller shaft support.

Benefits of technology

It realizes single-person fast packing of reactors, improves assembly efficiency, and reduces the demand for human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable tool for quick encasement of electric reactors, which comprises a movable base and a plurality of rollers mounted on the movable base, a positioning baffle positioned at a corner is mounted on the movable base, a movable bearing mechanism is placed on the movable base, and the movable bearing mechanism is mounted on the movable base. The movable bearing mechanism comprises a plurality of rotatable roll shafts, and the positioning baffles limit the positions of four corners of the movable bearing mechanism; after the electric reactor is lifted to the movable bearing mechanism, the corresponding installation position is adjusted through the movable base, the electric reactor is directly pushed to slide to the installation position on the roller shaft, single-person operation can be achieved, and the electric reactor does not need to be supported manually.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactor assembly tooling, in particular to a mobile tooling for rapid reactor packaging. Background Art

[0002] A reactor is a wound, static inductive device with an inductive effect. Its primary functions include limiting short-circuit current, suppressing backflow, absorbing reactive power, and adjusting operating voltage. Reactors are critical for ensuring stable and reliable power system operation and are widely used in power systems. There are many different types of reactors, including current-limiting, compensating, smoothing, and filtering reactors.

[0003] Generally, the reactor is installed through the reactor box and supported by the bracket inside. The installation method is generally to slide it inward from the side. The existing assembly method is to use a lifting equipment to lift the reactor and move it to the opening position of the reactor box, and then push it inward manually. However, due to interference from the lifting spirit, the reactor cannot be completely slid in. After sliding in, the rope is first untied and then pushed in. Temporary support and pushing by manual labor are still required, resulting in the need for multiple people to cooperate to complete the assembly process, resulting in reduced efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a mobile tool for quickly packing a reactor, so as to enable a single person to move the reactor into a reactor box for assembly.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A mobile tooling for rapid packaging of reactors comprises a mobile base and a plurality of rollers mounted on the mobile base, wherein the mobile base is provided with positioning baffles at the corners, a mobile bearing mechanism is placed on the mobile base, the mobile bearing mechanism comprises a plurality of rotatable rollers, and the positioning baffles limit the four corner positions of the mobile bearing mechanism.

[0007] Preferably, the movable supporting mechanism includes two side plates arranged at intervals, a plurality of screws arranged along the width direction are provided between the two side plates, the ends of the screws extending out of the side plates are locked with fasteners, and the rollers are rotatably mounted on the two side plates.

[0008] Preferably, the number of the rollers is 4, two of which are universal pulleys and the other two are directional pulleys.

[0009] Preferably, a brake structure is provided on the universal pulley.

[0010] Preferably, the positioning baffle is a right-angle bending structure.

[0011] Preferably, the roller is provided with an anti-slip layer, and the material of the anti-slip layer is rubber.

[0012] Preferably, the highest point of the roller is lower than the top surface of the side plate.

[0013] Preferably, a fastening hole is provided on the side plate, a stepped shaft is provided at the end of the screw, the stepped shaft extends out of the fastening hole and is locked with a fastener, and the diameter of the screw is larger than the diameter of the fastening hole.

[0014] Beneficial effects:

[0015] By placing the mobile carrying mechanism detachably on the mobile base, it is convenient to replace reactors of different quantities and types. At the same time, the four corner positions of the mobile carrying mechanism are limited by positioning baffles to ensure stability. After lifting the reactor onto the mobile carrying mechanism and adjusting the corresponding installation position through the mobile base, the reactor is directly pushed to slide on the roller to the installation position, which can be operated by one person and does not require manual support for the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the state of assembling the reactor according to an embodiment of the utility model;

[0017] Figure 2 This is a structural diagram of the mobile carrying mechanism in an embodiment of the present utility model;

[0018] Figure 3 This is a structural diagram of the mobile base in an embodiment of the present utility model;

[0019] exist Figures 1 to 3 In the figure, the corresponding relationship between the component names or lines and the figure numbers is as follows:

[0020] The movable base 1 , the roller 2 , the positioning baffle 3 , the movable bearing mechanism 4 , the roller 41 , the side plate 42 , the screw 43 , and the fastener 44 . DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] See also Figure 1-Figure 3As shown, in an embodiment of the present invention, a mobile tooling for rapid packaging of reactors is proposed, comprising a mobile base 1 and a plurality of rollers 2 installed on the mobile base 1, the mobile base 1 is provided with a positioning baffle 3 located at the corner, a mobile supporting mechanism 4 is placed on the mobile base 1, the mobile supporting mechanism 4 comprises a plurality of rotatable rollers 41, the positioning baffle 3 limits the four corner positions of the mobile supporting mechanism 4, and the mobile base 1 is moved with the mobile supporting mechanism 4 by the rollers 2 to align the position where the reactor needs to be installed, and then the reactor hoisted and placed on the mobile supporting mechanism 4 is pushed to slide on the rollers 41 to the installation position for assembly, so that one person can operate it, and the entire process does not require manual support.

[0023] The mobile supporting mechanism 4 can be replaced according to the number of reactors to be installed, and the four corners of the mobile supporting mechanism 4 can be limited by the positioning baffle 3 set on the mobile base 1 to ensure that the mobile supporting mechanism 4 will not slide during the movement. Specifically, the positioning baffle 3 can be slidably adjusted relative to the mobile base 1 and locked in position by the fastener 44.

[0024] Specifically, the movable supporting mechanism 4 is mainly used to install multiple rollers 41 and has bearing strength, and the movable supporting mechanism 4 includes two side plates 42 arranged at intervals, and multiple screws 43 arranged along the width direction are provided between the two side plates 42. The ends of the screws 43 extending out of the side plates 42 are locked with fasteners 44. The rollers 41 are rotatably installed on the two side plates 42, and the screws 43 are locked by the fasteners 44 to ensure the spacing distance between the two side plates 42, so that the rollers 41 can be stably supported and relatively rotatably installed on the two side plates 42.

[0025] Specifically, a fastening hole is provided on the side plate 42, and a stepped shaft is provided at the end of the screw rod 43. The stepped shaft extends out of the fastening hole and is locked with a fastener 44. The diameter of the screw rod 43 is larger than the diameter of the fastening hole. The stepped shaft on the screw rod 43 cooperates with the fastening hole to limit the spacing distance between the two side plates 42.

[0026] In order to prevent the reactor from sliding sideways on the roller 41 and colliding with the adjacent reactor, an anti-slip layer is provided on the roller 41. The anti-slip layer is made of rubber and uses axial sliding friction to prevent the reactor from sliding sideways.

[0027] At the same time, in order to prevent the reactor from sliding out of the end of the roller shaft 41, the highest point of the roller shaft 41 is made lower than the top surface of the side plate 42, and the raised part of the side plate 42 is used to form a barrier.

[0028] The movable supporting mechanism 4 is limited by the positioning baffle 3. In order to ensure reliable limitation in two vertical directions after the limitation, the positioning baffle 3 is a right-angle bending structure.

[0029] Specifically, there are four rollers 2, two of which are universal pulleys and the other two are directional pulleys, which facilitates adjustment of direction during movement. At the same time, a brake structure is provided on the universal pulley to achieve locking during assembly to avoid sliding.

[0030] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., etc., are used solely for distinction and description, and should not be construed as indicating or implying relative importance.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A mobile tool for rapid packaging of reactors, characterized by: The invention comprises a movable base (1) and a plurality of rollers (2) mounted on the movable base (1); a positioning baffle (3) located at a corner is mounted on the movable base (1); a movable supporting mechanism (4) is placed on the movable base (1); the movable supporting mechanism (4) comprises a plurality of rotatable rollers (41); and the positioning baffle (3) limits the four corner positions of the movable supporting mechanism (4).

2. The mobile tooling for rapid reactor packaging according to claim 1, characterized in that: The movable supporting mechanism (4) comprises two side plates (42) arranged at intervals, a plurality of screw rods (43) arranged along the width direction are provided between the two side plates (42), the ends of the screw rods (43) extending out of the side plates (42) are locked with fasteners (44), and the roller shaft (41) is rotatably mounted on the two side plates (42).

3. The mobile tooling for rapid reactor packaging according to claim 2, characterized in that: The number of the rollers (2) is four, two of which are universal pulleys and the other two are directional pulleys.

4. The mobile tooling for rapid reactor packaging according to claim 3, characterized in that: A brake structure is provided on the universal pulley.

5. The mobile tooling for rapid reactor packaging according to claim 3, characterized in that: The positioning baffle (3) is a right-angle bent structure.

6. A mobile tool for rapid reactor packaging according to any one of claims 2 to 5, characterized in that: The roller (41) is provided with an anti-slip layer, and the material of the anti-slip layer is rubber.

7. The mobile tooling for rapid reactor packaging according to claim 6, characterized in that: The highest point of the roller shaft (41) is lower than the top surface of the side plate (42).

8. The mobile tooling for rapid reactor packaging according to claim 6, characterized in that: A fastening hole is provided on the side plate (42), a stepped shaft is provided at the end of the screw rod (43), the stepped shaft extends out of the fastening hole and is locked with a fastener (44), and the diameter of the screw rod (43) is larger than the diameter of the fastening hole.