Anti-lock carrier roller
By designing a double sealing assembly and a convenient lubrication structure, the problem of poor sealing effect of the roller bearing is solved, the long life of the bearing and the reliability of the roller are achieved, and the locking phenomenon is reduced.
Patent Information
- Application Number
- CN202422593228.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-26
AI Technical Summary
During long-term use, existing rollers have poor bearing sealing effect, which leads to leakage of lubricant fluid, resulting in serious bearing wear, and thus causing locking, affecting the service life of the conveyor and drive device.
A double sealing assembly is designed, including a barrier ring and a connecting sleeve. The outer and inner walls of the bearing are sealed through the sealing ring and sliding pin structure on the barrier ring. Combined with the check valve and the liquid discharge hole structure, double sealing of the bearing is realized, and lubricating oil is conveniently replenished through the liquid inlet hole.
Effectively prevent lubricating oil leakage, improve bearing life, reduce roller locking, and improve the reliability and service life of the roller.
Smart Images

Figure CN223279954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller manufacturing, in particular to an anti-locking roller. Background Art
[0002] Rollers are important components of belt conveyors and are available in many types and quantities. Their function is to support the belt, reduce the belt's running resistance, and keep the belt's verticality within a certain limit to ensure smooth belt operation. However, due to the complex workshop environment and fast production pace, the idlers currently on the market may become stuck due to material fatigue, failure to replace bearings in a timely manner, or long-term lack of lubrication of the bearings, or even due to workshop environmental pollution, making the rollers unable to rotate. This will cause huge friction between the rollers and the conveyor belt or work rollers, causing vibration (shake), accelerating the wear of the work rollers or conveyor belt, and directly affecting the power consumption and service life of the conveyor or drive device.
[0003] The patent, with publication number "CN204197901U," is titled "Anti-lock Roller." The device described in this document addresses the aforementioned issues, but a drawback is that while a cover is used to isolate the bearing from external dust, this seal only blocks dust, not liquids. This results in a poor sealing effect and can easily cause lubricant within the bearing to leak from the cover area, leading to severe bearing wear and ultimately roller locking. Based on this, the present invention designs an anti-lock roller to address the aforementioned issues. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-lock roller to solve the problems raised by the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-lock roller, comprising a roller shaft and a support shaft, the support shaft is arranged inside the roller shaft, and placement holes are integrally provided on the left and right sides of the roller shaft, a detachable bearing is tightly provided inside the placement hole, and the bearing is sleeved on the outside of the support shaft, a sealing assembly is provided inside the placement hole, the sealing assembly includes a retaining ring tightly provided inside the placement hole, and the retaining ring is sleeved on the outside of the support shaft, a first mounting groove is integrally provided on the right side of the retaining ring, a first sealing ring is fixed inside the first mounting groove, a second mounting groove is integrally provided inside the retaining ring, a second sealing ring is fixed inside the second mounting groove, a clamping groove is integrally provided on the left and right sides of the support shaft, guide grooves are integrally provided at the four corners of the roller shaft, and guide blocks are fixed at both ends of the upper end of the outer wall of the retaining ring.
[0006] Furthermore, the first mounting groove, the second mounting groove and the clamping groove are all designed to be circular, and a sliding groove is integrally provided on the left side inside the retaining ring.
[0007] Furthermore, the slide groove is designed to be circular, the cross section of the slide groove is designed to be T-shaped, sliding pins are slidably connected at both ends of the upper end of the slide groove, and a blocking ring is fixedly provided at the end of the slide pin away from the slide groove.
[0008] Furthermore, the cross section of the sliding pin is T-shaped when viewed from the side, the blocking ring is sleeved on the outside of the support shaft, the external fixed sleeve of the blocking ring is provided with a connecting sleeve, and the connecting sleeve is threadedly sleeved on the outside of the roller shaft.
[0009] Furthermore, the fixed sleeves on the left and right sides of the roller shaft are provided with limiting rings, and the center of the limiting ring is concentric with the center of the roller shaft.
[0010] Furthermore, drainage holes are integrally provided on the left and right sides of the top end of the roller shaft. The drainage holes are through-holes, and the axes of the drainage holes and the axis of the roller shaft are in a vertical design state.
[0011] Furthermore, a clearance hole is integrally provided inside the limiting ring, and the clearance hole is designed as a through hole. The clearance hole and the drainage hole are in a state of overlapping with each other.
[0012] Furthermore, the clearance hole is designed to be L-shaped, and the drainage hole is arranged between the bearings and the retaining rings, and the distance between the bearings and the retaining rings is one centimeter.
[0013] Furthermore, a liquid inlet hole is integrally provided at the upper end of the interior of the connecting sleeve. The liquid inlet hole is designed as a through hole, and a one-way valve is fixedly provided inside the liquid inlet hole.
[0014] Furthermore, the axis of the liquid inlet hole and the axis of the roller shaft are designed to be parallel, and the interior of the liquid inlet hole and the interior of the relief hole are designed to be connected.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model adopts a dual sealing function design, which can not only seal the area where the outer wall of the bearing and the roller shaft contact each other, but also seal the area where the inner wall of the bearing and the support shaft contact each other. It can be seen that by using the device in this application, the leakage of lubricating oil is prevented, the service life of the bearing is increased, and the occurrence of roller locking is greatly reduced.
[0017] 2. The utility model adopts the design of combined functions. When the connecting sleeve drives the sealing ring together with the retaining ring and the roller shaft to be assembled, the connecting sleeve and the limit ring are in a tightly fitted state. The staff then injects the lubricating oil from the liquid inlet hole through the give way hole and the liquid discharge hole into the position of the bearing, thereby preventing the loss of lubricating oil due to long-term use of the bearing and improving the convenience of injecting lubricating oil into the bearing position. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a front perspective view of an anti-lock roller of the utility model;
[0020] Figure 2 A partial perspective view of the interior of an anti-lock roller according to the present invention;
[0021] Figure 3 An exploded perspective view of the retaining ring, the first sealing ring, and the second sealing ring;
[0022] Figure 4 A perspective view of the support shaft, the bearing and the second mounting groove;
[0023] Figure 5 A three-dimensional diagram of the connecting sleeve, the sealing ring and the sliding pin;
[0024] Figure 6 A three-dimensional diagram of the roller shaft and the placement hole;
[0025] Figure 7 This is a three-dimensional view of the interior of the retaining ring.
[0026] In the accompanying drawings, the components represented by the respective reference numerals are listed as follows:
[0027] 1-roller shaft, 2-support shaft, 3-placement hole, 4-bearing, 5-sealing assembly, 501-retaining ring, 502-first mounting groove, 503-first sealing ring, 504-second mounting groove, 505-second sealing ring, 506-slot, 507-guide groove, 508-guide block, 6-slide groove, 7-slide pin, 8-sealing ring, 9-connecting sleeve, 10-limiting ring, 11-drainage hole, 12-allowance hole, 13-liquid inlet hole, 14-check valve. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1
[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 As shown, the device includes a roller shaft 1 and a support shaft 2, the support shaft 2 is arranged inside the roller shaft 1, and a placement hole 3 is integrally provided on the left and right sides of the roller shaft 1, a detachable bearing 4 is tightly provided inside the placement hole 3, and the bearing 4 is sleeved on the outside of the support shaft 2, a sealing assembly 5 is provided inside the placement hole 3, the sealing assembly 5 includes a retaining ring 501 tightly provided inside the placement hole 3, and the retaining ring 501 is sleeved on the outside of the support shaft 2, a first installation groove 502 is integrally provided on the right side of the retaining ring 501, a first sealing ring 503 is fixed inside the first installation groove 502, a second installation groove 504 is integrally provided inside the retaining ring 501, a second sealing ring 505 is fixed inside the second installation groove 504, a card slot 506 is integrally provided on the left and right sides of the support shaft 2, guide grooves 507 are integrally provided at the four corners of the roller shaft 1, and guide blocks 508 are fixed at both ends of the upper end of the outer wall of the retaining ring 501.
[0031] The first mounting groove 502, the second mounting groove 504 and the clamping groove 506 are all designed in a circular direction. A slide groove 6 is integrally provided on the left side of the retaining ring 501. The slide groove 6 is designed in a circular direction. The cross section of the slide groove 6 is a T-shaped design. Slide pins 7 are slidably connected at both ends of the upper end of the slide groove 6, and a blocking ring 8 is fixed on the end of the slide pin 7 away from the slide groove 6. The cross section of the slide pin 7 is a T-shaped design when viewed from the side. The blocking ring 8 is sleeved on the outside of the support shaft 2, and the external fixed sleeve of the blocking ring 8 is provided with a connecting sleeve 9, which is threadedly sleeved on the outside of the roller shaft 1.
[0032] The staff first holds the connecting sleeve 9 and inserts the guide block 508 into the guide groove 507 to keep the retaining ring 501 and the roller shaft 1 in the same concentric state, and then rotates the connecting sleeve 9 to make the connecting sleeve 9 and the roller shaft 1 threadedly connected. At this time, the connecting sleeve 9 in threaded connection with the roller shaft 1 drives the sealing ring 8 to push the sliding pin 7 to drive the slide groove 6 together with the retaining ring 501 and the guide block 508 to move along the inner side of the guide groove 507 until the guide block 508 and the inner side surface of the guide groove 507 fit each other, and the second sealing ring 505 is snapped into the inside of the card groove 506. At this time, the second sealing ring 505 seals the area where the inner wall of the bearing 4 and the support shaft 2 contact each other, and the first sealing ring 503 seals the area where the outer wall of the bearing 4 and the roller shaft 1 contact each other, thereby improving the sealing effect of the bearing 4, that is, increasing the service life of the bearing 4 and reducing the probability of the roller shaft 1 locking.
[0033] Example 2
[0034] like Figure 2 、 Figure 3 、 Figure 4 As shown, the roller shaft 1 is provided with a fixed sleeve with a limit ring 10 on the left and right sides of the outer side. The center of the limit ring 10 is concentric with the center of the roller shaft 1. The roller shaft 1 has drainage holes 11 on the left and right sides of the top. The drainage holes 11 are through-holes. The axis of the drainage holes 11 is perpendicular to the axis of the roller shaft 1. The limit ring 10 is provided with a clearance hole 12 on the inner side. The clearance hole 12 is a through-hole. The clearance hole 12 and the drainage hole 11 are in a mutually overlapping state. The positioning hole 12 is designed in an L-shaped direction, and the drainage hole 11 is arranged between the bearing 4 and the retaining ring 501. The distance between the bearing 4 and the retaining ring 501 is one centimeter. The upper end of the connecting sleeve 9 is integrally provided with a liquid inlet hole 13. The liquid inlet hole 13 is a through hole design. A one-way valve 14 is fixed inside the liquid inlet hole 13. The axis of the liquid inlet hole 13 is parallel to the axis of the roller shaft 1, and the interior of the liquid inlet hole 13 and the interior of the positioning hole 12 are connected.
[0035] According to the operation method in Example 1, when the guide block 508 and the inner side surface of the guide groove 507 are in contact with each other, the connecting sleeve 9 and the limiting ring 10 are in a tightly contacted state. At the same time, the liquid inlet hole 13 and the clearance hole 12 overlap with each other. When the lubricating fluid in the bearing 4 is depleted due to long-term use, the staff can inject new lubricating oil into the position between the retaining ring 501 and the bearing 4 through the clearance hole 12 and the drainage hole 11, further improving the service life of the bearing 4. The one-way valve 14 prevents the lubricating fluid in the bearing 4 from being discharged to the outside through the liquid inlet hole 13.
[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An anti-lock roller, comprising a roller shaft (1) and a support shaft (2), characterized in that: The support shaft (2) is arranged inside the roller shaft (1), and the roller shaft (1) is provided with placement holes (3) on both sides thereof, and a detachable bearing (4) is tightly fitted inside the placement hole (3), and the bearing (4) is sleeved on the outside of the support shaft (2). A sealing assembly (5) is arranged inside the placement hole (3), and the sealing assembly (5) includes a retaining ring (501) tightly fitted inside the placement hole (3), and the retaining ring (501) is sleeved on the outside of the support shaft (2). The retaining ring (501) is integrally provided on the right side thereof. A first mounting groove (502) is provided, a first sealing ring (503) is fixedly provided inside the first mounting groove (502), a second mounting groove (504) is integrally provided inside the retaining ring (501), a second sealing ring (505) is fixedly provided inside the second mounting groove (504), clamping grooves (506) are integrally provided on the left and right sides of the support shaft (2), guide grooves (507) are integrally provided at the four corners inside the roller shaft (1), and guide blocks (508) are fixedly provided at both ends of the upper end of the outer wall of the retaining ring (501).
2. The anti-lock roller according to claim 1, characterized in that: The first mounting groove (502), the second mounting groove (504) and the clamping groove (506) are all designed to be circular, and a sliding groove (6) is integrally provided on the left side of the retaining ring (501).
3. The anti-lock roller according to claim 2, characterized in that: The slide groove (6) is designed to be circular in direction, and the cross section of the slide groove (6) is designed to be T-shaped. Slide pins (7) are slidably connected to both ends of the upper end of the slide groove (6), and a blocking ring (8) is fixedly provided at one end of the slide pin (7) away from the slide groove (6).
4. The anti-lock roller according to claim 3, characterized in that: The sliding pin (7) has a T-shaped cross-section when viewed from the side. The blocking ring (8) is sleeved on the outside of the support shaft (2). The external fixed sleeve of the blocking ring (8) is provided with a connecting sleeve (9), and the connecting sleeve (9) is threadedly sleeved on the outside of the roller shaft (1).
5. The anti-lock roller according to claim 1, characterized in that: The fixed sleeves on the left and right sides of the outside of the roller shaft (1) are provided with limiting rings (10), and the center of the limiting ring (10) is in a concentric design state with the center of the roller shaft (1).
6. The anti-lock roller according to claim 1, characterized in that: Drain holes (11) are integrally provided on the left and right sides of the top end of the roller shaft (1). The drainage holes (11) are through-holes, and the axes of the drainage holes (11) and the axis of the roller shaft (1) are in a vertical design state.
7. The anti-lock roller according to claim 5, characterized in that: A clearance hole (12) is integrally provided inside the limiting ring (10), and the clearance hole (12) is designed as a through hole. The clearance hole (12) and the drainage hole (11) are in a mutually overlapping state.
8. The anti-lock roller according to claim 7, characterized in that: The clearance hole (12) is designed to be L-shaped, and the drainage hole (11) is arranged between the bearing (4) and the retaining ring (501), and the distance between the bearing (4) and the retaining ring (501) is one centimeter.
9. The anti-lock roller according to claim 4, characterized in that: A liquid inlet hole (13) is integrally provided at the upper end of the interior of the connecting sleeve (9). The liquid inlet hole (13) is designed as a through hole, and a one-way valve (14) is fixedly provided inside the liquid inlet hole (13).
10. The anti-lock roller according to claim 9, characterized in that: The axis of the liquid inlet hole (13) and the axis of the roller shaft (1) are in a parallel design state, and the interior of the liquid inlet hole (13) and the interior of the clearance hole (12) are in a connected design state.
Citation Information
Patent Citations
Anti-lock carrier roller
CN204197901U