Roller way brake mechanism

By introducing the brake half ring, anti-slip protrusion and tooth structure into the roller brake mechanism, the self-locking motor drives the brake half ring to drive the brake half ring to rotate, the brake instability caused by the smooth surface of the tire weight and the unpowered rod are solved, and more stable brake effect and energy savings are achieved.

CN223280048UActive Publication Date: 2025-08-29JIANGSU FUQI HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202422828955.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-08-29
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing roller brake mechanism has a large tire weight and a smooth surface of the unpowered rod, which leads to unstable brake effect, which is prone to sliding or brake failure.

Method used

The brake half-ring and anti-slip protrusions are used to cooperate with the tooth structure. The brake half-ring is driven by the self-locking motor to drive the brake half-ring to rotate, enhance friction, and prevent the tire from sliding and damage through the L-shaped baffle and U-shaped guard plate.

Benefits of technology

Improves the stability and reliability of roller brakes, saves energy, avoids tire sliding and damage, and simplifies the drive structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller way brake mechanism, and relates to the technical field of roller ways, the roller way brake mechanism comprises a mounting rack, the upper side surface of the mounting rack is fixedly connected with two transmission plates, a transmission assembly is arranged between the two transmission plates, and an unpowered roller is rotatably connected between the two transmission plates; rotating rings are rotatably connected to the surfaces of the sides, close to each other, of the two conveying plates, a brake semi-ring is fixedly connected between the two rotating rings, anti-skid protrusions are arranged on the outer surface of the brake semi-ring, teeth are fixedly connected to the outer surfaces of the rotating rings, and an L-shaped supporting plate is fixedly connected to the surface of the left side of the mounting frame. According to the conveying device, the brake assemblies are matched with the brake semi-rings and the anti-skid protrusions, so that the friction force during braking can be effectively improved, and the problem that sliding occurs due to the fact that the dead weight of tires is matched with the inclination angle of the conveying plate and the surface smoothness of the unpowered rollers is solved; the operation stability of the whole device is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of roller conveyors, and in particular to a roller conveyor brake mechanism. Background Art

[0002] At present, during tire processing, roller groups are often used to transport the processed tires. After the tires are vulcanized in the all-steel hydraulic curing machine, the tire unloading robot is used to place the tires on the tire unloading roller for cooling, and the tires are transported to the main conveyor belt before the next mold tire is vulcanized.

[0003] For example, the Chinese utility model patent with patent publication number CN215158047U includes a support frame, a mounting frame arranged on one side of the support frame and a pushing assembly, a conveying member 1 is installed on the upper end of the support frame, a conveying member 2 with a stagnation brake function is installed on the upper end of the mounting frame, a detection module is provided between the conveying member 1 and the conveying member 2, the conveying member 1 includes a transmission plate 1 arranged above the support frame, and the conveying member 2 includes a transmission plate 2 inclined above the mounting frame. What is different from the traditional tire unloading roller is that by adding a tire unloading roller brake device, the vulcanizer tire unloading method is changed, the tire parking station is simply and effectively increased, and the tire unloading time can be controlled by the main conveyor belt, which meets the main conveyor belt's requirements for the vulcanizer tire unloading time, reduces the waste of personnel caused by tire squeezing on the main conveyor belt, saves time, and eliminates the safety hazards caused by manual intervention in tire unloading.

[0004] However, this patent locks the unpowered rotating rod when braking, thereby increasing the friction between the tire and the unpowered rotating rod, and then completing the braking. However, due to the large weight of the tire and the relatively smooth surface of the unpowered rod, the braking effect is unstable, and it is easy to slip or even fail to brake. In view of this, we propose a roller brake mechanism. Utility Model Content

[0005] In order to improve the problem that the braking effect is unstable, sliding or even brake failure may occur easily due to the large weight of the tire and the smooth surface of the unpowered stick, the present application provides a roller brake mechanism.

[0006] The present application provides a roller brake mechanism that adopts the following technical solution:

[0007] A roller brake mechanism comprises a mounting frame, the upper surface of the mounting frame is fixedly connected to two transmission plates, a transmission assembly is provided between the two transmission plates, an unpowered roller is rotatably connected between the two transmission plates, a rotating ring is rotatably connected to the surface of the two transmission plates adjacent to each other, a brake half ring is fixedly connected between the two rotating rings, the outer surface of the brake half ring is provided with an anti-slip protrusion, the outer surface of the rotating ring is fixedly connected with teeth, the left surface of the mounting frame is fixedly connected to an L-shaped support plate, the upper surface of the L-shaped support plate is fixedly connected to two columns, the upper surface of the column is fixedly connected to the lower surface of the transmission plate, and the two columns The adjacent side surfaces are respectively fixedly connected with mounting sleeves, and the mounting sleeves are fixedly connected with a first limit rod, and a tooth plate is provided on the lower sides of the two transmission plates, and the lower side surfaces of the tooth plates are fixedly connected with the limit sleeves, and the limit sleeves are slidingly sleeved on the outer surface of the first limit rod, and a brake assembly is provided on the L-shaped support plate, and the brake assembly includes a self-locking motor, and the self-locking motor is fixedly connected to the upper side surface of the L-shaped support plate, and the output end of the self-locking motor is fixedly connected to the first gear, and the rear side surface of the first gear is fixedly connected to the first winding roller, the upper side surface of the L-shaped support plate is fixedly connected to a fixed pulley, and the lower side surface of the tooth plate is fixedly connected to a connecting block.

[0008] By adopting the above technical solution, the tooth plate can be used to cooperate with the teeth to drive the brake half ring to rotate, and then the brake half ring with higher friction can be used for braking, avoiding the problem of insufficient friction due to a smooth surface.

[0009] Preferably, a cable is fixedly connected to the connecting block, and the cable is wrapped around the outer surface of the first winding roller after passing through the fixed pulley, a first spring is fixedly connected between the limiting sleeve and the mounting sleeve, the left side surface of the L-shaped support plate is fixedly connected to the storage frame, the inner wall of the storage frame is slidably connected to the L-shaped baffle, the bottom wall of the storage frame is fixedly connected to the second limiting rod, the L-shaped baffle sliding sleeve is arranged on the outer surface of the second limiting rod, and a second spring is fixedly connected between the upper side surface of the L-shaped baffle and the outer surface of the second limiting rod, and the outer surface of the first gear is meshed with the second gear.

[0010] By adopting the above technical solution, the L-shaped baffle can be automatically raised after the brake half ring is rotated out, further avoiding the problem of tire slipping.

[0011] Preferably, the rear surface of the second gear is fixedly connected to a rotating rod, the outer surface of the rotating rod is rotatably sleeved with a support seat, the lower surface of the support seat is fixedly connected to the upper surface of the L-shaped support plate, the outer surface of the rotating rod is sleeved with a second winding roller, the outer surface of the second winding roller is also wrapped with a cable, the end of the cable away from the second winding roller is fixedly connected to the upper surface of the L-shaped baffle cross plate, the upper surface of the transmission plate is fixedly connected to a U-shaped protective plate, the U-shaped protective plate is located on the upper side of the teeth, and the tooth plate is meshingly connected to the teeth.

[0012] By adopting the above technical solution, the U-shaped protective plate can avoid the problem of tire damage caused by contact between the tire and the teeth.

[0013] In summary, this application includes at least one of the following beneficial technical effects:

[0014] 1. The use of brake components in conjunction with the brake half-ring and anti-skid bumps can effectively increase the friction during braking, avoiding the problem of slippage caused by the tire's own weight, the inclination angle of the transmission plate, and the surface smoothness of the unpowered roller, thereby improving the stability of the overall device operation;

[0015] 2. Not only can the L-shaped baffle further enhance the braking effect, but only one driving source is needed to simultaneously control the movement of the L-shaped baffle and the brake half ring, saving energy while also preventing the tire from contacting the teeth with the help of the U-shaped protective plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of this application;

[0017] Figure 2 This is a schematic diagram of the first limiting rod of this application;

[0018] Figure 3 This is a schematic diagram of the fixed pulley of this application;

[0019] Figure 4 Schematic diagram of the self-locking motor of this application;

[0020] Figure 5 For this application Figure 1 Enlarged view of point A in the middle;

[0021] Figure 6 For this application Figure 2 Enlarged view of point B in the middle;

[0022] Figure 7 For this application Figure 4 Enlarged view of point C in the middle.

[0023] Reference numerals: 1, mounting frame; 2, transmission plate; 3, transmission assembly; 4, unpowered roller; 5, rotating ring; 6, brake half ring; 7, anti-slip protrusion; 8, L-shaped support plate;

[0024] 9. Column; 10. Mounting sleeve; 11. First limiting rod; 12. Tooth plate; 13. Limiting sleeve; 14. Self-locking motor; 15. First gear; 16. First winding roller;

[0025] 17. Fixed pulley; 18. Connecting block; 19. Cable; 20. First spring; 21. Storage frame; 22. L-shaped baffle; 23. Second limiting rod; 24. Second spring;

[0026] 25. Second gear; 26. Rotating rod; 27. Support seat; 28. Second winding roller; 29. ​​U-shaped protective plate; 30. Teeth. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-Figure 7 This application is described in further detail.

[0028] The embodiments of the present application disclose a roller track brake mechanism.

[0029] Reference Figure 1-Figure 7 A roller brake mechanism includes a mounting frame 1, the upper surface of the mounting frame 1 is fixedly connected to two transmission plates 2, a transmission assembly 3 for tire transmission is arranged between the two transmission plates 2, an unpowered roller 4 is rotatably connected between the two transmission plates 2, and a rotating ring 5 for power transmission is rotatably connected to the surface of the two transmission plates 2 that is close to each other, and a brake half ring 6 for preventing the tire from sliding by friction is fixedly connected between the two rotating rings 5. The outer surface of the brake half ring 6 is provided with an anti-skid protrusion 7 for increasing friction. When the rotating ring 5 rotates, it drives the brake half ring 6 to rotate. After rotation, the brake half ring 6 covers the outer surface of the unpowered roller 4 and increases the friction with the tire by means of the anti-skid protrusion 7. The outer surface of the rotating ring 5 is fixedly connected with teeth 30 for power transmission, and an L-shaped support plate 8 is fixedly connected to the left surface of the mounting frame 1. The upper surface of the L-shaped support plate 8 is fixedly connected to two columns 9 for connection.

[0030] The upper surface of the column 9 is fixedly connected to the lower surface of the transmission plate 2, and the adjacent side surfaces of the two columns 9 are respectively fixedly connected with a mounting sleeve 10 which is also used for structural installation. The mounting sleeve 10 is fixedly connected with a first limit rod 11 for limiting the motion trajectory. The lower side of the two transmission plates 2 is provided with a toothed plate 12 for driving. The lower surface of the toothed plate 12 is fixedly connected with a limit sleeve 13 for cooperating with the first limit rod 11 to complete the limiting of the toothed plate 12. The limit sleeve 13 is slidably sleeved on the outer surface of the first limit rod 11, and a brake assembly is provided on the L-shaped support plate 8. The brake assembly is used in conjunction with the brake half ring 6 and the anti-slip protrusion 7 to effectively improve the friction during braking, avoid the problem of sliding due to the weight of the tire, the inclination angle of the transmission plate 2 and the surface smoothness of the unpowered roller 4, and improve the stability of the overall operation of the device.

[0031] Furthermore, the brake assembly includes a self-locking motor 14 for driving, the self-locking motor 14 is fixedly connected to the upper surface of the L-shaped support plate 8, the output end of the self-locking motor 14 is fixedly connected to a first gear 15 for power transmission, the rear surface of the first gear 15 is fixedly connected to a first winding roller 16, and the first gear 15 and the first winding roller 16 are synchronously driven by the drive of the self-locking motor 14 to rotate, the upper surface of the L-shaped support plate 8 is fixedly connected to a fixed pulley 17, the lower surface of the tooth plate 12 is fixedly connected to a connecting block 18, and the connecting block 18 is fixedly connected There is a cable 19 for power transmission. When the first winding roller 16 rotates, it cooperates with the cable 19 and the fixed pulley 17 to pull the tooth plate 12 to move. When the tooth plate 12 moves, it cooperates with the teeth 30 to drive the rotating ring 5 to rotate. After passing through the fixed pulley 17, the cable 19 is wrapped around the outer surface of the first winding roller 16. A first spring 20 for resetting the tooth plate 12 is fixedly connected between the limiting sleeve 13 and the mounting sleeve 10. When the tooth plate 12 moves, the movement trajectory is limited by the first limiting rod 11, and the first spring 20 will be stretched. Subsequently, the tooth plate 12 is reset with the help of the first spring 20.

[0032] The left side surface of the L-shaped support plate 8 is fixedly connected to a storage frame 21 for structural installation, and the inner wall of the storage frame 21 is slidably connected to an L-shaped baffle 22 for blocking the movement of the tire. After the L-shaped baffle 22 is raised, its vertical plate body extends through the gap between the two unpowered rollers 4, thereby blocking the tire. The bottom wall of the storage frame 21 is fixedly connected to a second limit rod 23 for limiting the movement trajectory of the L-shaped baffle 22. The L-shaped baffle 22 is slidably sleeved on the outer surface of the second limit rod 23, and a second spring 24 is fixedly connected between the upper side surface of the L-shaped baffle 22 and the outer surface of the second limit rod 23. When the L-shaped baffle 22 moves, the movement trajectory is limited by the second limit rod 23, and the second spring 24 will be stretched. The outer surface of the first gear 15 is meshed with a second gear 25 for power transmission and speed change. The rear side surface of the second gear 25 is fixedly connected to a rotating rod 26, and the outer surface of the rotating rod 26 is rotatably sleeved with a support seat 27 for support.

[0033] The lower surface of the support seat 27 is fixedly connected to the upper surface of the L-shaped support plate 8, and the outer surface of the rotating rod 26 is provided with a second winding roller 28 for winding the cable 19. When the first gear 15 rotates, it will also synchronously cooperate with the second gear 25 to drive the second winding roller 28 to rotate. When the second winding roller 28 is wound, it cooperates with the cable 19 to pull the L-shaped baffle 22 up. The outer surface of the second winding roller 28 is also wrapped around the cable 19. The end of the cable 19 away from the second winding roller 28 is fixedly connected to the upper surface of the cross plate of the L-shaped baffle 22. The upper surface of the transmission plate 2 is fixedly connected with a U-shaped protective plate 29 for protection. The U-shaped protective plate 29 is located on the upper side of the teeth 30, and the tooth plate 12 is meshed with the teeth 30. Not only can the braking effect be further improved through the L-shaped baffle 22, but only one driving source is required to simultaneously control the movement of the L-shaped baffle 22 and the brake half ring 6, saving energy. While also using the U-shaped protective plate 29 to prevent the tire from contacting the teeth 30.

[0034] The implementation principle of a roller brake mechanism in the embodiment of the present application is as follows: when braking the tire, the self-locking motor 14 drives the first gear 15 and the first winding roller 16 to rotate synchronously. When the first winding roller 16 rotates, it cooperates with the cable 19 and the fixed pulley 17 to pull the tooth plate 12 to move. When the tooth plate 12 moves, it cooperates with the teeth 30 to drive the rotating ring 5 to rotate. When the rotating ring 5 rotates, it drives the brake half ring 6 to rotate. After the brake half ring 6 rotates, it covers the outer surface of the unpowered roller 4 and uses the anti-skid protrusion 7 to increase the friction with the tire. At the same time, when the first gear 15 rotates, it will also synchronously cooperate with the second gear 25 to The second winding roller 28 is driven to rotate. When the second winding roller 28 is wound, it cooperates with the cable 19 to pull the L-shaped baffle 22 up. When the L-shaped baffle 22 moves, the movement trajectory is limited by the second limiting rod 23, and the second spring 24 is stretched. After the L-shaped baffle 22 is raised, its vertical plate body extends through the gap between the two unpowered rollers 4, thereby blocking the tire. At the same time, when the tooth plate 12 moves, the movement trajectory is limited by the first limiting rod 11, and the first spring 20 is stretched. Subsequently, the tooth plate 12 is reset with the help of the first spring 20, and the U-shaped protective plate 29 can also be used to prevent the tire from contacting the teeth 30.

[0035] The above are merely optional embodiments of the present disclosure and are not intended to limit the present disclosure. Those skilled in the art will readily appreciate that the present disclosure may be modified and varied in various ways. Any modifications, equivalent substitutions, improvements, and the like made within the spirit and principles of the present disclosure shall be included within the scope of protection of the present disclosure.

Claims

1. A roller brake mechanism, characterized in that: The invention comprises a mounting frame (1), wherein the upper surface of the mounting frame (1) is fixedly connected to two transmission plates (2), a transmission assembly (3) is provided between the two transmission plates (2), a non-powered roller (4) is rotatably connected between the two transmission plates (2), a rotating ring (5) is rotatably connected to the adjacent side surfaces of the two transmission plates (2), a brake half ring (6) is fixedly connected between the two rotating rings (5), an anti-skid protrusion (7) is provided on the outer surface of the brake half ring (6), a tooth (30) is fixedly connected to the outer surface of the rotating ring (5), and an L is fixedly connected to the left surface of the mounting frame (1). An L-shaped support plate (8) is provided, wherein the upper surface of the L-shaped support plate (8) is fixedly connected to two columns (9) fixedly connected to the lower surface of the transmission plate (2), and the adjacent side surfaces of the two columns (9) are respectively fixedly connected to mounting sleeves (10), and the mounting sleeves (10) are fixedly connected to a first limiting rod (11), and tooth plates (12) are provided on the lower sides of the two transmission plates (2), and the lower surfaces of the tooth plates (12) are fixedly connected to a limiting sleeve (13), and the limiting sleeve (13) is slidably sleeved on the outer surface of the first limiting rod (11), and a brake assembly is provided on the L-shaped support plate (8).

2. A roller track brake mechanism according to claim 1, characterized in that: The brake assembly includes a self-locking motor (14), which is fixedly connected to the upper surface of the L-shaped support plate (8), the output end of the self-locking motor (14) is fixedly connected to a first gear (15), the rear surface of the first gear (15) is fixedly connected to a first winding roller (16), the upper surface of the L-shaped support plate (8) is fixedly connected to a fixed pulley (17), and the lower surface of the tooth plate (12) is fixedly connected to a connecting block (18).

3. A roller track brake mechanism according to claim 2, characterized in that: A cable (19) is fixedly connected to the connecting block (18), and the cable (19) is wrapped around the outer surface of the first winding roller (16) after passing through the fixed pulley (17). A first spring (20) is fixedly connected between the limiting sleeve (13) and the mounting sleeve (10), and a storage frame (21) is fixedly connected to the left surface of the L-shaped support plate (8).

4. A roller track brake mechanism according to claim 3, characterized in that: The inner wall of the storage frame (21) is slidably connected to an L-shaped baffle (22), and the bottom wall of the storage frame (21) is fixedly connected to a second limiting rod (23).

5. A roller track brake mechanism according to claim 4, characterized in that: The L-shaped baffle (22) is slidably sleeved on the outer surface of the second limiting rod (23); a second spring (24) is fixedly connected between the upper surface of the L-shaped baffle (22) and the outer surface of the second limiting rod (23); and the outer surface of the first gear (15) is meshedly connected with the second gear (25).

6. The roller track brake mechanism according to claim 5, characterized in that: The rear side surface of the second gear (25) is fixedly connected to a rotating rod (26), and the outer surface of the rotating rod (26) is rotatably sleeved with a supporting seat (27).

7. The roller track brake mechanism according to claim 6, characterized in that: The lower surface of the support seat (27) is fixedly connected to the upper surface of the L-shaped support plate (8), and the outer surface of the rotating rod (26) is sleeved with a second winding roller (28).

8. The roller track brake mechanism according to claim 7, characterized in that: The outer surface of the second winding roller (28) is also wrapped with a cable (19), and one end of the cable (19) away from the second winding roller (28) is fixedly connected to the upper surface of the horizontal plate of the L-shaped baffle (22).

9. The roller track brake mechanism according to claim 1, characterized in that: A U-shaped protective plate (29) is fixedly connected to the upper surface of the transmission plate (2), and the U-shaped protective plate (29) is located on the upper side of the teeth (30). The tooth plate (12) is meshed with the teeth (30).

Citation Information

Patent Citations

  • Brake device of tire unloading roller way

    CN215158047U