Mortar bag transfer equipment

By designing mortar bag transfer equipment that supports components, guide rails, drive mechanisms and cleaning mechanisms, the health risks of manual handling and the easy wear of robotic arms is solved, low-cost and efficient mortar bag transfer and weighing accuracy is achieved, and equipment life is extended.

CN223280081UActive Publication Date: 2025-08-29XIEBAO (CHONGQING) BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422438207.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the prior art, there is a health risk for manual handling of mortar bags. The robotic arms are prone to wear and have high maintenance costs in a dusty environment, which cannot effectively solve the impact of dust on the equipment.

Method used

A mortar bag transfer equipment including support components, guide rails, drive mechanism, material collection mechanism and cleaning mechanism is designed. Accurate material transfer is achieved through the driving mechanism, the lifting component ensures smooth unloading, and the cleaning mechanism automatically removes dust to ensure weighing accuracy.

Benefits of technology

It realizes low-cost and efficient mortar bag transfer, reduces artificial health risks, extends the life of the equipment, ensures the accuracy of weighing and the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the mortar bag transferring equipment, a supporting assembly is of a strip-shaped structure, and a guide rail is arranged on the supporting assembly; the material taking mechanism is installed on the guide rail in a sliding fit mode, the cleaning mechanism is fixedly connected to one end of the support, and the driving mechanism is used for driving the material taking mechanism to slide along the guide rail. The material taking mechanism comprises a material taking motor, a sliding base, a connecting shaft, a lifting assembly and a transferring support. The sliding seat is mounted on the guide rail in a sliding fit manner; the upper end of the connecting shaft is rotationally connected into the sliding seat, the material taking motor is arranged at the top of the sliding seat, and the driving motor is used for driving the connecting shaft to rotate; the fixed part of the lifting assembly is installed at the lower end of the connecting shaft, and the telescopic end of the lifting rod air cylinder is fixedly connected with a transfer support. The whole structure is simple, the maintenance and replacement cost is low, and the material taking mechanism can accurately complete material transfer.
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Description

Technical Field

[0001] The utility model relates to the field of transfer equipment, in particular to a mortar bag transfer equipment. Background Art

[0002] After bagging, the mortar bags need to be transferred from the bagging area to the production line or unloading area. Using a dedicated robotic arm for this purpose is too expensive. Traditionally, small factories rely mainly on manual labor to carry the mortar bags to designated areas, while large factories purchase a moderate number of robotic arms for this purpose. The disadvantage of manual handling is that workers are exposed to high concentrations of dust for long periods of time. Although they wear protective masks, the protective effect is often limited during high-intensity handling operations, and the health effects of dust cannot be avoided, which can lead to respiratory diseases. The disadvantage of using a robotic arm is that since the robotic arm is mainly composed of precision components, the maintenance cost is quite expensive. When operating in a dust-exposed environment, the precision transmission system and sensors of the robotic arm are easily interfered with by dust. Dust particles enter the moving parts of the robotic arm, causing increased wear of the various components, shortening the service life of the equipment, and greatly increasing the frequency of maintenance. Therefore, in order to solve the above problems, a mortar bag transfer device is needed. Utility Model Content

[0003] In view of the shortcomings of the existing technology, this utility model proposes a mortar bag transfer device, the specific technical solution is as follows:

[0004] A mortar bag transfer device, characterized by:

[0005] It includes support components, guide rails, drive mechanism, material taking mechanism and cleaning mechanism;

[0006] The support assembly is a bar-shaped structure, and the guide rail is arranged on the support assembly;

[0007] The material taking mechanism is slidably mounted on the guide rail, the cleaning mechanism is fixedly connected to one end of the support assembly, and the driving mechanism is used to drive the material taking mechanism to slide along the guide rail;

[0008] The retrieving mechanism includes a retrieving motor, a sliding seat, a connecting shaft, a lifting assembly and a transfer bracket;

[0009] The sliding seat is slidably mounted on the guide rail;

[0010] The upper end of the connecting shaft is rotatably connected to the sliding seat, and the material-retrieving motor is arranged on the top of the sliding seat, and the material-retrieving motor is used to drive the connecting shaft to rotate;

[0011] The fixed part of the lifting assembly is installed at the lower end of the connecting shaft, and a transfer bracket is fixedly connected to the telescopic end of the lifting rod cylinder.

[0012] In order to better realize the present invention, it is possible to further:

[0013] The driving mechanism includes a first adjustment seat, a second adjustment seat, a first adjustment motor, a second adjustment motor and a transmission belt;

[0014] The first adjustment seat and the second adjustment seat are respectively arranged at two ends of the support assembly;

[0015] The first adjusting motor is arranged on the first adjusting seat, and the first transmission pulley is fixedly sleeved on the driving end of the first adjusting motor;

[0016] The second adjusting motor is arranged on the second adjusting seat, and the second transmission pulley is fixedly mounted on the driving end of the second adjusting motor. The transmission belt is tensioned on the first transmission pulley and the second transmission pulley, and the transmission belt is used to drive the sliding seat to slide axially along the guide rail.

[0017] Furthermore: the cleaning mechanism includes a first lifting cylinder, a connecting bracket, a rotating assembly and a high-pressure air pipe;

[0018] The upper end of the connecting bracket is fixedly connected to the supporting assembly, and the fixing portion of the rotating assembly is connected to the lower end of the connecting bracket;

[0019] One end of the high-pressure air pipe is detachably connected to the rotating part of the rotating assembly, and blowing holes are evenly opened on the high-pressure air pipe along the axial direction.

[0020] Furthermore: an electronic scale is detachably connected to the upper end surface of the transfer bracket.

[0021] Furthermore: the lifting component adopts a lifting hydraulic cylinder.

[0022] The beneficial effects of the present utility model are as follows: the overall structure is simple, the maintenance and replacement costs are low, and the material taking mechanism can accurately complete the material transfer. When the equipment is working, the driving mechanism is used to drive the sliding seat to slide on the guide rail, so that the equipment can quickly reach the designated receiving platform and unloading area. The lifting assembly is used to move the transfer bracket up and down during the material receiving and unloading process, so that the mortar bag can slide smoothly from the discharge port into the transfer bracket, and accurately dock with the device in the unloading area during unloading. A detachable electronic scale is provided to facilitate weight parameter calibration and facilitate parameter adjustment of the bagging machine after a period of time. The cleaning mechanism is set up to automatically clean the electronic scale and transfer bracket regularly to ensure the accuracy of weighing and the long-term stable operation of the equipment. By rotating the cylinder to adjust the direction of the blowing hole, the high-pressure gas can quickly remove dust residue on the electronic scale, effectively preventing inaccurate weighing due to material adhesion. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1This is the overall structure diagram of the utility model;

[0024] Figure 2 This is the structural diagram of the cleaning mechanism;

[0025] Figure 3 This is the structural diagram of the reclaiming mechanism;

[0026] Figure 4 for Figure 2 AA section view;

[0027] The accompanying drawings in the figure are as follows: support assembly 1, guide rail 2, material picking mechanism 3, cleaning mechanism 4, first adjustment seat 5, second adjustment seat 6, first adjustment motor 7, second adjustment motor 8, transmission belt 9, material picking motor 10, sliding seat 11, connecting shaft 12, lifting assembly 13, transfer bracket 14, electronic scale 15, first lifting cylinder 16, connecting bracket 17, rotating assembly 18, and high-pressure air pipe 19. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] like Figures 1 to 4 As shown:

[0031] A mortar bag transfer device includes a support assembly 1, a guide rail 2, a material picking mechanism 3 and a cleaning mechanism 4. The support assembly 1 is a strip structure, and two guide rails 2 are arranged side by side on the support assembly 1. The support assembly 1 can be installed in an upper suspension manner or a lower suspension manner. In this embodiment, the support assembly 1 is installed on the top of the workshop in an upper suspension manner, the material picking mechanism 3 is slidably mounted on the guide rail 2, and the cleaning mechanism 4 is fixedly connected to the first end of the support assembly 1. The driving mechanism is used to drive the material picking mechanism 3 to slide along the guide rail 2.

[0032] The cleaning mechanism includes a first lifting cylinder 16, a connecting bracket 17, a rotating component 18, and a high-pressure air pipe 19. The fixed part of the rotating component 18 is connected to the lower end of the connecting bracket 17, and one end of the high-pressure air pipe 19 is detachably connected to the rotating part of the rotating component 18. The rotating component 18 adopts a rotating cylinder, and blowing holes are evenly opened on the high-pressure air pipe 19 along the axial direction.

[0033] The driving mechanism includes a first adjustment seat 5 , a second adjustment seat 6 , a first adjustment motor, a second adjustment motor and a transmission belt 9 .

[0034] A first adjustment seat 5 and a second adjustment seat 6 are respectively provided at both ends of the support assembly 1. Specifically, the first adjustment seat 5 is provided at the first end of the support assembly 1, and the second adjustment seat 6 is provided at the second end of the support assembly 1. A first adjustment motor 7 is provided on the first adjustment seat 5, and a first transmission pulley is fixedly mounted on the driving end of the first adjustment motor 7. A second adjustment motor 8 is provided on the second adjustment seat 6, and a second transmission pulley is fixedly mounted on the driving end of the second adjustment motor 8. A transmission belt 9 is tensioned on the first and second transmission pulleys. The transmission belt 9 is used to drive the material reclaiming mechanism 3 to slide axially along the guide rail 2.

[0035] The material picking mechanism 3 includes a material picking motor 10, a sliding seat 11, a connecting shaft 12, a lifting assembly 13 and a transfer bracket 14. The sliding seat 11 is slidingly mounted on the guide rail 2. The upper end of the connecting shaft 12 is rotatably connected to the sliding seat 11. A material picking motor 10 is provided on the top of the sliding seat 11. The material picking motor 10 is used to drive the connecting shaft 12 to rotate. The fixed part of the lifting cylinder is installed at the lower end of the connecting shaft 12. The transfer bracket 14 is fixedly connected to the telescopic end of the lifting rod cylinder. The electronic scale 15 is detachably connected to the upper end surface of the transfer bracket 14.

[0036] Principle of this utility model:

[0037] When receiving materials, the material picking mechanism 3 moves to the material receiving platform. The specific process is as follows: the first motor and the second motor rotate clockwise, the first pulley and the second pulley drive the transmission belt 9 to rotate clockwise synchronously, the transmission belt 9 drives the sliding seat close to the material receiving platform, the lifting component 13 drives the transfer bracket 14 to move down, so that the transfer bracket 14 is placed on the material receiving platform, and the bagged mortar bags slide onto the transfer bracket 14 through the discharge port. Next, the lifting component 13 drives the transfer bracket 14 to move up, the first motor and the second motor rotate counterclockwise, the first pulley and the second pulley drive the transmission belt 9 to rotate counterclockwise synchronously, the transmission belt 9 drives the sliding seat to move to the unloading area, the material picking motor 10 drives the connecting shaft 12 to rotate, so that the transfer bracket 14 rotates 90 degrees, which is convenient for unloading to the device in the unloading area. When the electronic scale 15 needs to be cleaned, the driving motor drives the connecting shaft 12 to rotate so that the transfer bracket 14 faces the cleaning mechanism, and then the driving mechanism drives the transmission belt 9 to drive the sliding seat toward the cleaning mechanism and approaches the preset cleaning area. The first lifting cylinder 16 drives the connecting bracket 17 to move downward, and the rotating cylinder adjusts the direction of the blowing hole so that the blowing hole is aligned with the electronic scale 15 for cleaning.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A mortar bag transfer device, characterized by: It includes support components, guide rails, drive mechanism, material taking mechanism and cleaning mechanism; The support assembly is a bar-shaped structure, and the guide rail is arranged on the support assembly; The material taking mechanism is slidably mounted on the guide rail, the cleaning mechanism is fixedly connected to one end of the support assembly, and the driving mechanism is used to drive the material taking mechanism to slide along the guide rail; The retrieving mechanism includes a retrieving motor, a sliding seat, a connecting shaft, a lifting assembly and a transfer bracket; The sliding seat is slidably mounted on the guide rail; The upper end of the connecting shaft is rotatably connected to the sliding seat, and the material-retrieving motor is arranged on the top of the sliding seat, and the material-retrieving motor is used to drive the connecting shaft to rotate; The fixed part of the lifting assembly is installed at the lower end of the connecting shaft, and a transfer bracket is fixedly connected to the telescopic end of the lifting rod cylinder.

2. The mortar bag transfer device according to claim 1, characterized in that: The driving mechanism includes a first adjustment seat, a second adjustment seat, a first adjustment motor, a second adjustment motor and a transmission belt; The first adjustment seat and the second adjustment seat are respectively arranged at two ends of the support assembly; The first adjusting motor is arranged on the first adjusting seat, and a first transmission pulley is fixedly sleeved on the driving end of the first adjusting motor; The second adjusting motor is arranged on the second adjusting seat, and the second transmission pulley is fixedly sleeved on the driving end of the second adjusting motor. The transmission belt is tensioned on the first transmission pulley and the second transmission pulley, and the transmission belt is used to drive the sliding seat to slide axially along the guide rail.

3. The mortar bag transfer device according to claim 2, characterized in that: The cleaning mechanism includes a first lifting cylinder, a connecting bracket, a rotating assembly and a high-pressure air pipe; The upper end of the connecting bracket is fixedly connected to the supporting assembly, and the fixing portion of the rotating assembly is connected to the lower end of the connecting bracket; One end of the high-pressure air pipe is detachably connected to the rotating part of the rotating assembly, and blowing holes are evenly opened on the high-pressure air pipe along the axial direction.

4. The mortar bag transfer device according to claim 3, characterized in that: An electronic scale is detachably connected to the upper end surface of the transfer bracket.

5. The mortar bag transfer device according to claim 4, characterized in that: The lifting assembly adopts a lifting hydraulic cylinder.