Stirring device for industrial enzyme preparation production

Through the stirring device designed by the spiral shaft and spiral blade, the problems of enzyme protein damage and foam generation in the production of enzyme preparations are solved, uniform circulation and efficient production of fermentation broth are achieved, and the yield and quality of enzyme preparations are improved.

CN223280830UActive Publication Date: 2025-08-29GUANGZHOU DAIDI BIOLOGICS CO LTD

Patent Information

Application Number
CN202422416065.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-29
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing industrial enzyme preparation production devices are prone to destroy enzyme protein molecules during the stirring process, resulting in a decrease in enzyme activity and a large amount of foam, affecting production efficiency and product quality.

Method used

A stirring device designed with a spiral shaft and spiral blade is used to reduce the damage to the enzyme protein by the combination of spiral blades and extension plates, and reduce foam generation through the guidance of the guide plate and arc-shaped grooves, ensuring uniform circulation of the fermentation broth and sufficient contact with oxygen.

Benefits of technology

It improves the yield and quality of enzyme preparations, ensures the temperature uniformity of the fermentation broth and cell growth rate, reduces foam production, improves production efficiency and enzyme protein activity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring device for industrial enzyme preparation production, which relates to the technical field of enzyme preparation production and comprises a tank body, outer channel steel for reinforcement is sleeved at the bottom of the tank body, a cover plate is hermetically connected to the top of the tank body, and a feed pipe penetrates through the cover plate. A discharging pipe communicated with the interior of the tank body is arranged on one side of the tank body, and an observation window is formed in the side wall of the tank body. The conveying rod is driven by the output shaft of the motor to rotate in the conveying pipe, fermentation liquor at the bottom of the tank body can be conveyed to the upper portion along the conveying pipe, damage of shear force to zymoprotein molecules is reduced, the fermentation liquor flows all around under the guidance of the guide plate and the arc-shaped groove, the circulation speed of the fermentation liquor in the tank body is increased, and the fermentation efficiency is improved. The cells are in full contact with nutrient substances, it can be ensured that temperature distribution in fermentation liquor is more uniform, local overheating or supercooling is avoided, and the growth speed and enzyme production efficiency of the cells are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of enzyme preparation production, in particular to a stirring device for industrial enzyme preparation production. Background Art

[0002] Industrial enzyme production refers to the process of large-scale production of various enzyme preparations using microbial fermentation, genetic engineering and other technologies. Its dosage forms include solid enzyme preparations, liquid enzyme preparations, dry enzyme preparations and refined enzyme preparations. Industrial enzyme preparations are widely used in food, feed, textile, papermaking, pharmaceutical and other industries, and have the advantages of high efficiency, environmental protection and energy saving.

[0003] Reference disclosure (announcement) number: CN220116521U, discloses an industrial enzyme fermentation device, which relates to the field of enzyme production technology, including a tank body and a scraper arranged in the tank body, a motor is provided through the top of the tank body, the power output end of the motor is fixedly connected to a drive disk, the bottom of the drive disk is fixedly connected to a ball screw, and the ball screw is fixedly connected to the scraper, a plurality of first stirring blades are rotatably provided around the bottom of the drive disk, a second stirring blade is rotatably provided at the bottom of the first stirring blade, and a plurality of second stirring blades are slidably connected to the ball screw through the same slide, the bottom of the slide is fixedly connected to a connecting ring, and a longitudinal disk is provided on the outside of the connecting ring, and the drive disk is located inside the tank body, which adds a lifting and stirring structure to the industrial enzyme fermentation device, improves the fermentation uniformity of the raw materials, and improves the use effect of the fermentation device, and is practical.

[0004] However, in actual use, the rapid rotation of the stirring blades causes a large shear force on the fermentation liquid, which can easily damage the enzyme protein molecules and reduce enzyme activity. In addition, the vigorous stirring can cause a large amount of foam to be generated in the fermentation liquid, affecting the oxygen dissolution effect of the active molecules, reducing production efficiency and product quality. In view of this, the present application proposes a stirring device for the production of industrial enzyme preparations. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a stirring device for industrial enzyme preparation production.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A stirring device for industrial enzyme preparation production includes a tank body, the bottom of the tank body is sheathed with an outer channel steel for reinforcement, the top of the tank body is sealed and connected with a cover plate, a feed pipe is passed through the cover plate, a discharge pipe connected to the interior of the tank body is provided on one side of the tank body, an observation window is opened on the side wall of the tank body, a motor is mounted on the upper end of the cover plate via a bracket, and the output shaft of the motor is connected to the cover plate via a sealed bearing;

[0008] The output shaft of the motor extends into the tank body and is connected to a conveying rod through a coupling. The conveying rod includes a vertically arranged spiral shaft, a spiral blade is provided on the spiral shaft, and an extension plate is provided at the end of the spiral blade away from the spiral shaft. A conveying pipe is sleeved on the conveying rod, and a guide plate is provided on the top of the conveying pipe, and a plurality of arc-shaped grooves are opened circumferentially on the guide plate. A top plate is provided above the conveying rod.

[0009] As a further preferred embodiment of the present technical solution, the bracket includes two L-shaped fixing frames, each of which is provided with an assembly plate, a reinforcement plate is commonly connected between the two fixing frames, and the assembly plate and the reinforcement plate are both connected to the side wall of the motor.

[0010] As a further preferred embodiment of the present technical solution, a transmission rod is coaxially fixedly connected to the top of the spiral shaft, and the upper end of the transmission rod is connected to the output shaft of the motor through a coupling;

[0011] The bottom of the spiral shaft is coaxially connected to a bearing seat, and the bottom of the bearing seat is fixedly connected to the bottom inner wall of the tank body.

[0012] As a further preferred embodiment of the present technical solution, a plurality of supporting legs are obliquely provided on the inner bottom of the tank body, and the tops of the plurality of supporting legs are fixedly connected to the side walls of the conveying pipe.

[0013] As a further preferred embodiment of the present technical solution, the upper surface of the guide plate is configured as an arc-shaped surface, the top plate is configured as an arc-shaped plate, and the diameter of the top plate is larger than the diameter of the guide plate.

[0014] As a further preferred embodiment of the present technical solution, the top plate is connected through the transmission rod, and the upper end of the top plate is connected to the lower surface of the cover plate through a plurality of connecting rods.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model is provided with a spiral shaft, spiral blades and extension plates. After the motor is started, the output shaft of the motor drives the conveying rod to rotate in the conveying pipe through the transmission rod, so that the fermentation liquid at the bottom of the tank body can be transported to the top along the conveying pipe, reducing the damage caused by shear force to the enzyme protein molecules. The fermentation liquid flows to the surrounding areas under the guidance of the guide plate and the arc groove, accelerating the circulation speed of the fermentation liquid inside the tank body, making the cells fully contact with nutrients, and ensuring that the temperature distribution in the fermentation liquid is more uniform, avoiding local overheating or overcooling, and improving the growth rate of cells and enzyme production efficiency.

[0017] 2. The utility model transports the fermentation liquid through the spiral blades and extension plates, which can be applied to production processes with different requirements. It can effectively overcome the wear on components when processing high-viscosity fermentation liquid or fermentation liquid containing solid particles, ensuring the stable production of enzyme preparations. Under the guidance of the guide plate and the arc groove, the transported liquid will reduce the flow rate after diversion, reduce the foam generated by extrusion and collision between the fermentation liquids, and at the same time increase the contact time between enzyme protein molecules and oxygen, improve the activity of enzyme protein molecules, and improve the yield and quality of enzyme preparations. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of a stirring device for industrial enzyme preparation production proposed by the present invention;

[0019] Figure 2 This is a partial cross-sectional structural diagram of a stirring device for industrial enzyme preparation production proposed by the present invention;

[0020] Figure 3 This is a bottom view of the structure of the conveying cylinder and top plate of a stirring device for industrial enzyme preparation production proposed by the present invention;

[0021] Figure 4 This is a schematic diagram of the main structure of a conveying cylinder of a stirring device for industrial enzyme preparation production proposed by the present invention;

[0022] Figure 5 This is a schematic diagram of the main structure of a conveying rod of a stirring device for industrial enzyme preparation production proposed by the utility model.

[0023] In the figure: 1. Tank body; 11. Outer channel steel; 12. Cover plate; 13. Feed pipe; 14. Discharge pipe; 15. Observation window; 2. Bracket; 21. Fixing frame; 22. Assembly plate; 23. Reinforcement plate; 3. Motor; 4. Conveying rod; 41. Screw shaft; 42. Screw blade; 43. Extension plate; 44. Transmission rod; 45. Bearing seat; 5. Conveying pipe; 51. Support leg; 52. Guide plate; 53. Arc groove; 6. Top plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] The utility model provides a technical solution: Figure 1 and Figure 2 As shown, a stirring device for industrial enzyme preparation production includes a tank body 1, the bottom of the tank body 1 is provided with an outer channel steel 11 for reinforcement, which increases the contact area between the tank body 1 and the ground and improves the stability during operation. The top of the tank body 1 is sealed and connected with a cover plate 12, and the cover plate 12 is detachably connected to the tank body 1 up and down. A feed pipe 13 is passed through the cover plate 12, and a discharge pipe 14 connected to the interior of the tank body 1 is provided on one side of the tank body 1. An observation window 15 is provided on the side wall of the tank body 1, and a motor 3 is installed on the upper end of the cover plate 12 through a bracket 2. The output shaft of the motor 3 is connected to the cover plate 12 through a sealed bearing. The bracket 2 includes two L-shaped fixing frames 21, and the two fixing frames 21 are respectively provided with assembly plates 22. A reinforcing plate 23 is commonly connected between the two fixing frames 21, and the assembly plate 22 and the reinforcing plate 23 are both connected to the side wall of the motor 3.

[0026] The output shaft of the motor 3 extends into the tank body 1 and is connected to the conveying rod 4 through a coupling. The conveying rod 4 includes a vertically arranged screw shaft 41. The top of the screw shaft 41 is coaxially fixedly connected to a transmission rod 44. The upper end of the transmission rod 44 is connected to the output shaft of the motor 3 through a coupling. The bottom of the screw shaft 41 is coaxially connected to a bearing seat 45. The bottom of the bearing seat 45 is fixedly connected to the bottom inner wall of the tank body 1. The matched bearing seat 45 can make the screw shaft 41 rotate smoothly. After starting the motor 3, the output shaft of the motor 3 will drive the screw shaft 41 to rotate synchronously through the transmission rod 44.

[0027] like Figure 5 As shown, a spiral blade 42 is provided on the spiral shaft 41, and an extension plate 43 is provided at one end of the spiral blade 42 away from the spiral shaft 41. A delivery pipe 5 is sleeved on the delivery rod 4, and a plurality of support legs 51 are obliquely provided on the inner bottom of the tank body 1. The tops of the plurality of support legs 51 are fixedly connected to the side walls of the delivery pipe 5. It should be noted that due to the fixation of the plurality of support legs 51, there is a certain gap between the delivery pipe 5 and the bottom of the tank body 1 when installed. Therefore, when the spiral shaft 41 drives the spiral blade 42 to rotate, the fermentation liquid can enter the delivery pipe 5 from the bottom of the delivery pipe 5. As the spiral blade 42 rotates, a continuous chamber is formed between it and the inner wall of the delivery pipe 5, which can drive the fermentation liquid to be transported upward. Under the action of the extension plate 43 on the edge of the spiral blade 42, in the process of lifting the fermentation liquid upward, it can effectively avoid the backflow of the liquid and the reduction of the delivery efficiency.

[0028] like Figure 4As shown, a guide plate 52 is provided at the top of the delivery pipe 5, and a plurality of arc-shaped grooves 53 are opened on the circumference of the guide plate 52. Furthermore, after the fermentation liquid is transported to the top of the delivery pipe 5, it will flow along the surface of the guide plate 52. Affected by the rotation direction of the spiral blade 42, the flowing fermentation liquid maintains the same direction, and a portion of the liquid will enter the arc-shaped grooves 53 opened on the guide plate 52. Since the arc-shaped grooves 53 are at opposite angles to the liquid flow direction, a certain impact force can be offset between the liquids, thereby reducing the flow rate of the fermentation liquid dripping from the edge of the guide plate 52 and reducing the foam generated by the collision with the liquid surface below.

[0029] like Figure 3 As shown, a top plate 6 is provided above the conveying rod 4, the upper surface of the guide plate 52 is provided as an arc-shaped surface, the top plate 6 is provided as an arc-shaped plate, and the diameter of the top plate 6 is larger than the diameter of the guide plate 52, the top plate 6 is connected through the transmission rod 44, and the upper end of the top plate 6 is connected to the lower surface of the cover plate 12 through a plurality of connecting rods. Furthermore, the provided top plate 6 can better guide the fermentation liquid, ensure that the fermentation liquid transported to the top of the conveying pipe 5 flows along the surface of the guide plate 52, and ensure that the fermentation liquid inside the tank body 1 is fully circulated and stirred.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stirring device for industrial enzyme preparation production, comprising a tank body (1), characterized in that: The bottom of the tank body (1) is provided with an outer channel steel (11) for reinforcement, the top of the tank body (1) is sealed and connected with a cover plate (12), a feed pipe (13) is passed through the cover plate (12), a discharge pipe (14) communicating with the interior of the tank body (1) is provided on one side of the tank body (1), an observation window (15) is provided on the side wall of the tank body (1), a motor (3) is installed on the upper end of the cover plate (12) through a bracket (2), and the output shaft of the motor (3) is connected to the cover plate (12) through a sealed bearing; The output shaft of the motor (3) extends into the tank body (1) and is connected to a conveying rod (4) through a coupling. The conveying rod (4) includes a vertically arranged spiral shaft (41). A spiral blade (42) is provided on the spiral shaft (41). An extension plate (43) is provided at one end of the spiral blade (42) away from the spiral shaft (41). A conveying pipe (5) is sleeved on the conveying rod (4). A guide plate (52) is provided on the top of the conveying pipe (5). A plurality of arc-shaped grooves (53) are opened circumferentially on the guide plate (52). A top plate (6) is provided above the conveying rod (4).

2. A stirring device for industrial enzyme preparation production according to claim 1, characterized in that: The bracket (2) includes two L-shaped fixing frames (21), each of which is provided with an assembly plate (22), a reinforcement plate (23) being commonly connected between the two fixing frames (21), and both the assembly plate (22) and the reinforcement plate (23) being connected to the side wall of the motor (3).

3. The stirring device for industrial enzyme preparation production according to claim 1, characterized in that: The top of the screw shaft (41) is coaxially fixedly connected to a transmission rod (44), and the upper end of the transmission rod (44) is connected to the output shaft of the motor (3) through a coupling; The bottom of the spiral shaft (41) is coaxially connected to a bearing seat (45), and the bottom of the bearing seat (45) is fixedly connected to the bottom inner wall of the tank body (1).

4. The stirring device for industrial enzyme preparation production according to claim 1, characterized in that: The inner bottom of the tank body (1) is provided with a plurality of support legs (51) at an angle, and the tops of the plurality of support legs (51) are fixedly connected to the side walls of the delivery pipe (5).

5. The stirring device for industrial enzyme preparation production according to claim 1, characterized in that: The upper surface of the guide plate (52) is configured as an arc-shaped surface, the top plate (6) is configured as an arc-shaped plate, and the diameter of the top plate (6) is larger than the diameter of the guide plate (52).

6. The stirring device for industrial enzyme preparation production according to claim 1, characterized in that: The top plate (6) is connected to the transmission rod (44) through-hole, and the upper end of the top plate (6) is connected to the lower surface of the cover plate (12) through a plurality of connecting rods.

Citation Information

Patent Citations

  • Industrial enzyme preparation fermentation device

    CN220116521U

Cited By

  • Quantitative stirring device for enzyme preparation production

    CN122303011A