Steel wire cut shot heat treatment device

By designing the structure of the feeding hopper, discharge hopper and furnace door, the automatic addition and uniform laying of steel balls are achieved, solving the problems of inconvenient loading and uneven heating in the existing equipment, and improving the convenience and quality of heat treatment.

CN223280898UActive Publication Date: 2025-08-29SHANDONG BAODA METAL GROUP CO LTD
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Patent Information

Application Number
CN202422488225.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

When the existing heat treatment device treats a small number of steel balls, there is inconvenience in loading and discharge, and the accumulation of steel balls leads to uneven heating temperature, which reduces the quality of heat treatment.

Method used

A steel wire ball cutting heat treatment device is designed, including a hopper, a discharge hopper and two furnace doors. The hopper's slide chute and a retaining plate are used to automatically add and even lay the steel balls, and the inclined bottom of the heating chamber is used to achieve automatic export.

Benefits of technology

It improves the convenience of use and the quality of heat treatment, ensures uniform heating of steel balls, and improves the efficiency and effect of heat treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel wire cut shot heat treatment device, which belongs to the technical field of heat treatment and is characterized in that support legs are arranged at the bottom of a heating furnace, a heating cavity is arranged in the heating furnace, a heating cavity inlet furnace door is arranged at the feeding end of the heating cavity, and a heating cavity outlet furnace door is arranged at the discharging end of the heating cavity; the steel wire cut shot heat treatment device comprises a heating furnace, a discharging hopper is fixedly installed on one side of the heating furnace, a feeding hopper is fixedly installed on the other side of the heating furnace, a support is arranged at the bottom of the feeding hopper, a buffering cushion and a flow guide face are arranged in the feeding hopper, and a sliding groove is formed in the inner side of the feeding hopper. The steel shots can be automatically added into the heating furnace to be subjected to heat treatment and then automatically roll out of the heating furnace, the use convenience is greatly improved, the steel shots can be evenly laid in the heating cavity through the sliding groove and the striker plate arranged on the feeding hopper, and the heat treatment quality of the steel shots is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment, and more specifically to a heat treatment device for cut wire shots. Background Art

[0002] Heat treatment refers to a metal thermal processing process in which the material is heated, kept warm and cooled in a solid state to obtain the expected structure and properties. The steel shots after forging workpieces or cut wire shots also need to be heat treated using heat treatment equipment during the production process. However, the commonly used heat treatment heating furnace is not easy to load and discharge due to the small number of steel shots. At the same time, adding steel shots into the heating furnace will cause steel shot accumulation, resulting in uneven heating temperature of the accumulated inner and outer steel shots, which will reduce the heat treatment quality.

[0003] For example, a heat treatment equipment disclosed in announcement number CN118582965A includes a heating furnace with a heating chamber inside, a furnace door for opening and closing the heating chamber of the heating furnace is provided at the right end of the heating furnace, a feeding rack is also provided at the right end of the heating furnace, the top surface of the feeding rack is tilted downward from left to right, and there is a clearance between the feeding rack and the furnace door, a discharge port with two ends passing through is provided in the middle of the furnace door, and a connecting support frame is also provided on the furnace door below the right end of the discharge port, and the top surface of the connecting support frame is arranged parallel to the top surface of the feeding rack.

[0004] It can be seen from the above-mentioned disclosed scheme that the bottom of the heating chamber inside the heating furnace is horizontal, which makes it difficult to automatically guide the heat-treated workpiece, and it is also inconvenient to enter with the heat-treated workpiece, which brings certain inconvenience to the user. At the same time, when heat-treating smaller spherical steel shots, the steel shots will pile up with each other, which may cause uneven heating temperatures of the external and internal steel shots during heating, reducing the quality of heat treatment. Utility Model Content

[0005] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a wire cut shot heat treatment device. The wire cut shot heat treatment device, through the provision of a feeding hopper, a discharging hopper and two furnace doors, allows the steel shots to be automatically added to the heating furnace for heat treatment and then automatically rolled out of the heating furnace, greatly improving the convenience of use. In addition, through the chute and baffle plate provided in the feeding hopper, the steel shots can be evenly laid in the heating chamber, greatly improving the heat treatment quality of the steel shots.

[0006] In order to solve the above problems, the present invention adopts the following technical solutions.

[0007] A heat treatment device for cut wire shot, comprising a heating furnace, the bottom of the heating furnace is provided with supporting legs, a heating chamber is provided inside the heating furnace, a heating chamber inlet furnace door is provided at the feeding end of the heating chamber, a heating chamber outlet furnace door is provided at the discharging end of the heating chamber, a discharge hopper is fixedly installed on one side of the heating furnace, a feeding hopper is fixedly installed on the other side of the heating furnace, a bracket is provided at the bottom of the feeding hopper, a buffer pad and a guide surface are provided inside the feeding hopper, a chute is provided on the inner side of the feeding hopper, and the inner wall of the chute is slidable. It is dynamically connected with a baffle plate, one end of the baffle plate and the guide surface form a feeding port, a positioning piece is inserted into the side of the baffle plate, and a plug rod is provided on the surface of the positioning piece. The steel cut wire shot heat treatment device, through the provided feeding hopper, discharging hopper and two furnace doors, allows the steel shots to be automatically added to the heating furnace for heat treatment and then automatically rolled out of the heating furnace, which greatly improves the convenience of use, and through the chute and baffle provided in the feeding hopper, the steel shots can be evenly laid in the heating chamber, which greatly improves the heat treatment quality of the steel shots.

[0008] Furthermore, the other end of the baffle plate is fixedly connected to an anti-slip plate, and both ends of the baffle plate are provided with axially symmetrical positioning grooves, which are evenly spaced along the height direction of the baffle plate. The inner wall of the positioning groove is in contact with the surface of the insertion rod, and the positioning grooves of different heights facilitate the rapid fixing of the adjustment position of the baffle plate by the insertion rod.

[0009] Furthermore, the cross-sectional shape of the buffer pad is triangular, the surface of the buffer pad is an inclined surface, and the buffer pad is made of impact-resistant buffer rubber, which has a buffering effect and prevents the steel shot from violently colliding with the inner wall of the feeding hopper.

[0010] Furthermore, a socket is provided on the side of the feeding hopper, the center of the socket is in the same plane as the axis of the positioning groove, and the inner wall of the socket is movably connected to the surface of the insertion rod, so as to facilitate positioning of the installation position of the baffle plate and the feeding hopper by the insertion rod.

[0011] Furthermore, an adsorption ring is fixedly embedded on the end surface of the positioning member, the adsorption ring is concentric and coaxial with the insertion rod, and the adsorption ring is made of a strong magnet.

[0012] Furthermore, the surface of the adsorption ring is fixed to the surface of the feeding hopper by magnetic adsorption, and the feeding hopper is made of iron metal, which facilitates automatic positioning of the positioning piece.

[0013] Furthermore, the bottom of the heating chamber is arranged to be inclined, which has the function of automatically guiding the material.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] (1) This solution provides a feeding hopper, a discharging hopper and two furnace doors, so that steel shots can be automatically added to the heating furnace for heat treatment and then automatically rolled out of the heating furnace, which greatly improves the convenience of use.

[0016] (2) This solution uses the chute and baffle plate set in the feeding hopper to allow the steel shots to be evenly laid in the heating chamber, greatly improving the heat treatment quality of the steel shots. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0018] Figure 2 This is a three-dimensional diagram of the installation structure of the hopper of the utility model;

[0019] Figure 3 for Figure 2 A three-dimensional diagram of the baffle structure;

[0020] Figure 4 for Figure 2 A cross-sectional view of a cushion;

[0021] Figure 5 for Figure 2 Top view of the positioning piece structure.

[0022] Description of the numbers in the figure:

[0023] 1 heating furnace, 11 supporting legs, 12 heating chamber inlet door, 13 heating chamber outlet door, 2 feeding hopper, 21 buffer pad, 22 guide surface, 23 chute, 24 bracket, 3 baffle plate, 31 positioning groove, 32 anti-skid plate, 33 feeding port, 4 positioning piece, 41 insertion rod, 42 adsorption ring, 5 discharge hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1

[0026] See also Figure 1-5A heat treatment device for cut wire shot comprises a heating furnace 1. The heating furnace 1 is a heat treatment heating device. It heats, insulates and cools the steel shot to achieve heat treatment of the steel shot produced by cut wire shot. It belongs to the prior art. Its working principle and heat treatment method are well known to those skilled in the art and will not be described in detail here. The bottom of the heating furnace 1 is provided with supporting legs 11. The interior of the heating furnace 1 is provided with a heating chamber. The bottom of the heating chamber is arranged in an inclined shape, which has the function of automatically guiding the material. The feeding end of the heating chamber is provided with a heating chamber inlet furnace door 12. The composition structure and opening and closing principle of the heating chamber inlet furnace door 12 and the heating chamber outlet furnace door 13 are all prior art, which can be used for heating. The hot chamber is opened and closed with control, and a heating chamber outlet furnace door 13 is provided at the discharge end of the heating chamber. A discharge hopper 5 is fixedly installed on one side of the heating furnace 1, and a feeding hopper 2 is fixedly installed on the other side of the heating furnace 1. The feeding hopper 2 is made of iron metal, and the surface of the adsorption ring 42 is magnetically adsorbed and fixed to the surface of the feeding hopper 2, which is convenient for automatic positioning of the positioning part 4. A bracket 24 is provided at the bottom of the feeding hopper 2, and a buffer pad 21 and a guide surface 22 are provided inside the feeding hopper 2. A slide 23 is provided on the inner side of the feeding hopper 2, and a baffle plate 3 is slidably connected to the inner wall of the slide 23. One end of the baffle plate 3 and the guide surface 22 enclose a feeding port 33. The side of the baffle plate 3 is plugged with a positioning part 4, and the surface of the positioning part 4 is provided with an insertion rod 41.

[0027] The other end of the baffle plate 3 is fixedly connected to the anti-skid plate 32, and both ends of the baffle plate 3 are provided with axially symmetrical positioning grooves 31, and the positioning grooves 31 are evenly spaced along the height direction of the baffle plate 3. The inner wall of the positioning groove 31 is in contact with the surface of the insertion rod 41. The positioning grooves 31 with different heights are convenient for quickly fixing the adjustment position of the baffle plate 3 by the insertion rod 41. The cross-sectional shape of the buffer pad 21 is triangular, and the surface of the buffer pad 21 is an inclined surface. The buffer pad 21 is made of impact-resistant buffer rubber and has a buffering effect to prevent the steel shots from violently colliding with the inner wall of the feeding hopper 2.

[0028] A socket is provided on the side of the feeding hopper 2, the center of the socket is in the same plane as the axis of the positioning groove 31, and the inner wall of the socket is movably connected to the surface of the insertion rod 41, so that the installation position of the baffle plate 3 and the feeding hopper 2 can be positioned by the insertion rod 41. The end face of the positioning member 4 is fixedly inlaid with an adsorption ring 42, which is concentric and coaxial with the insertion rod 41, and the adsorption ring 42 is made of a strong magnet.

[0029] When the cut wire shot heat treatment device is working, first start the heating furnace 1, then open the heating chamber feeding furnace door 12, then add the steel shot generated by the cut wire shot into the feeding hopper 2, the steel shot falls on the buffer pad 21 for buffering and rolls to the right along the guide surface 22, the steel shot rolling to the right is blocked by the baffle plate 3, then manually remove the positioning part 4, then move the baffle plate 3 upward so that the feeding port 33 is opened, so that the steel shot of a single height can enter the heating chamber through the feeding port 33, and roll to the right along the heating chamber to contact the heating chamber outlet furnace door 13, and then the steel shot in the feeding hopper 2 passes through the feeding port 3 into the heating chamber in an orderly manner. The steel shots are automatically added to the heating furnace 1 for heat treatment and then automatically rolled out of the heating furnace 1 by means of the chute 23 and the baffle plate 3 provided on the feeding hopper 2, so that the steel shots can be evenly laid in the heating chamber, thereby greatly improving the heat treatment quality of the steel shots.

[0030] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A heat treatment device for cut wire shot, comprising a heating furnace (1), wherein the bottom of the heating furnace (1) is provided with support legs (11), and a heating chamber is provided inside the heating furnace (1), characterized in that: The feeding end of the heating chamber is provided with a heating chamber inlet furnace door (12), and the discharging end of the heating chamber is provided with a heating chamber outlet furnace door (13). A discharging hopper (5) is fixedly installed on one side of the heating furnace (1), and a feeding hopper (2) is fixedly installed on the other side of the heating furnace (1). The bottom of the feeding hopper (2) is provided with a bracket (24), and the interior of the feeding hopper (2) is provided with a buffer pad (21) and a guide surface (22). The inner side of the feeding hopper (2) is provided with a slide groove (23), and the inner wall of the slide groove (23) is slidably connected with a baffle plate (3), one end of the baffle plate (3) and the guide surface (22) enclose a material distribution port (33), and a positioning member (4) is inserted into the side of the baffle plate (3), and the surface of the positioning member (4) is provided with an insertion rod (41).

2. The cut wire shot heat treatment device according to claim 1, characterized in that: The other end of the baffle plate (3) is fixedly connected to an anti-slip plate (32), and both ends of the baffle plate (3) are provided with axially symmetrical positioning grooves (31), the positioning grooves (31) are distributed at equal intervals along the height direction of the baffle plate (3), and the inner walls of the positioning grooves (31) are in contact with the surface of the insertion rod (41).

3. The cut wire shot heat treatment device according to claim 1, characterized in that: The cross-sectional shape of the buffer pad (21) is triangular, the surface of the buffer pad (21) is an inclined surface, and the buffer pad (21) is made of impact-resistant buffer rubber.

4. The heat treatment device for cut wire shot according to claim 2, characterized in that: A socket is provided on the side of the feeding hopper (2), the center of the socket is in the same plane as the axis of the positioning groove (31), and the inner wall of the socket is movably connected to the surface of the insertion rod (41).

5. The cut wire shot heat treatment device according to claim 1, characterized in that: An adsorption ring (42) is fixedly embedded on the end surface of the positioning member (4), the adsorption ring (42) is coaxial with the insertion rod (41), and the adsorption ring (42) is made of a strong magnet.

6. The cut wire shot heat treatment device according to claim 5, characterized in that: The surface of the adsorption ring (42) is fixed to the surface of the feeding hopper (2) by magnetic adsorption, and the feeding hopper (2) is made of iron metal.

7. The cut wire shot heat treatment device according to claim 1, characterized in that: The bottom of the heating chamber is arranged to be inclined.

Citation Information

Patent Citations

  • Heat treatment equipment

    CN118582965A