Detection device suitable for valves of different sizes

By designing a detection device suitable for valves of different sizes, using motor-driven clamping and hydraulic pump to lift the valve, combined with illumination lamps and silicone gaskets, the fatigue and clamping problems of quality inspectors are solved, and efficient and safe valve inspection is achieved.

CN223283619UActive Publication Date: 2025-08-29SHANDONG ZHONGDA ENG TECH CO LTD
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Patent Information

Application Number
CN202422588164.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-29
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, quality inspectors are prone to fatigue when manually detecting large valves, resulting in inefficient detection and risk of clamping and damage to the valve.

Method used

A detection device including a base, bracket, motor, bidirectional screw, moving block, protective compartment, spring, connecting rod, clamping plate, rotary shaft, turntable, etc. is designed. The valve is clamped by a motor drive the clamping plate, and is equipped with a illumination lamp and a hydraulic pump to provide stability and brightness. The shaft and turntable are used to achieve a comprehensive inspection. The clamping plate is equipped with silicone gasket to reduce clamping losses.

Benefits of technology

It realizes efficient and safe inspection of valves of different sizes, reduces fatigue of quality inspectors, prevents valve clamping, and improves detection efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection device suitable for valves of different sizes, which relates to the technical field of valve detection and comprises a base, a support is fixedly mounted on the surface of the base, a motor is fixedly mounted on the surface of the support, and a bidirectional lead screw is fixedly mounted at the output end of the motor. The surface of the bidirectional lead screw is in threaded connection with a first moving block and a second moving block, and through the arrangement of the base, the support, the motor, the bidirectional lead screw, the first moving block, the second moving block, a protection bin, a spring, a connecting rod, a limiting rod, a clamping plate, a rotating shaft, a rotating disc and a rotating handle structure, when flatness detection is carried out on different valves, the motor can be turned on, and the flatness of the valves can be detected. When the first moving block and the second moving block converge mutually, a clamping plate can clamp and fix the valve, then the flatness of the valve can be observed at multiple angles by rotating a rotating handle, and when the clamping plate fixes the valve, a connecting rod can compress a spring to relieve the pressure of the clamping plate on the valve, and clamping damage to the valve is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve detection, in particular to a detection device suitable for valves of different sizes. Background Art

[0002] Valves are pipe fittings used to open and close pipelines, control flow direction, and regulate and control the parameters of the conveying medium (temperature, pressure, and flow). Based on their function, they can be divided into shut-off valves, check valves, and regulating valves. Valves are control components in fluid conveying systems, with functions such as shutoff, regulation, diversion, backflow prevention, pressure stabilization, diversion, or overflow pressure relief. Valves used in fluid control systems come in a wide variety of types and specifications, from the simplest shut-off valves to the various valves used in extremely complex automatic control systems. Valves are generally produced through a casting process. Cast valves cannot have sand holes or obvious defects, so quality inspection is required to test the surface flatness of the produced valves. In the existing technology, quality inspectors generally manually lift the valves. For smaller valves, quality inspectors can directly observe and inspect them. For larger valves, the inspectors will become fatigued from holding the valves for a long time, affecting the efficiency of valve inspection, which requires improvement. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical solution: a detection device suitable for valves of different sizes, including a base, a bracket fixedly installed on the surface of the base, a motor fixedly installed on the surface of the bracket, a bidirectional screw fixedly installed on the output end of the motor, a first moving block and a second moving block threadedly connected on the surface of the bidirectional screw, the surfaces of the first moving block and the second moving block are both rotatably connected to a protective bin, a spring fixedly installed inside the protective bin, a connecting rod slidably connected inside the protective bin, a limiting rod fixedly installed on the surface of the connecting rod, a splint fixedly installed on the surface of the connecting rod, a rotating shaft fixedly installed on the surface of the protective bin, a turntable fixedly installed on the surface of the rotating shaft, and a turning handle fixedly installed on the surface of the turntable.

[0005] Preferably, a lighting lamp is fixedly mounted on the surface of the bracket, and a support foot is fixedly mounted on the bottom end of the base. Here, the lighting lamp can provide better brightness, making it easier for the quality inspector to observe the valve, and the support foot at the bottom end of the base can provide stability for the quality inspector when inspecting the valve, making the inspection device safer.

[0006] Preferably, a gasket is fixedly mounted on the surface of the clamping plate, and the material of the gasket is a silicone material. Here, the gasket is mounted on the surface of the clamping plate, and the gasket can reduce the squeezing damage of the clamping plate to the valve when in contact with the valve, thereby preventing the valve from being pinched and damaged.

[0007] Preferably, the connecting rod slides inside the protection chamber. Here, the connecting rod slides in the protection chamber to limit the clamping plate to prevent the clamping plate from loosening and sliding during rotation, and can also compress the spring to reduce damage to the valve caused by the clamping plate pressure.

[0008] Preferably, the rotating shaft rotates inside the bracket, and the length of the rotating shaft is greater than half the length of the bidirectional screw. Here, when the detection device is used, the valve needs to be fixed first. When the motor is turned on, it will drive the bidirectional screw to rotate, and then the clamping plate will clamp the valve. When inspecting the valve, the quality inspector needs to turn the handle and the turntable, so that the valve can be inspected in all directions. When the length of the rotating shaft is greater than half the length of the bidirectional screw, the rotating shaft has sufficient space to rotate.

[0009] Preferably, a fixed block is fixedly mounted on the surface of the base, a hydraulic pump is fixedly mounted on the surface of the fixed block, and a limit bracket is fixedly mounted on the output end of the hydraulic pump. Here, to make the valve more stable during testing, the hydraulic pump can be turned on. When the hydraulic pump rises, it can lift the valve, further stabilizing the valve.

[0010] Preferably, a groove is formed on the surface of the limit frame, and the shape of the groove is arc-shaped. Here, the arc-shaped groove can fit the valve more closely, making the valve more stable when rotating and more convenient for quality inspectors to detect.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the utility model, by arranging a base, a bracket, a motor, a two-way screw rod, a first moving block, a second moving block, a protective chamber, a spring, a connecting rod, a limit rod, a splint, a rotating shaft, a turntable, and a turning handle structure, when different valves are tested for flatness, the motor can be turned on, and when the first moving block and the second moving block converge with each other, the splint can clamp and fix the valve, and then by turning the turning handle, the flatness of the valve can be observed from multiple angles. When the splint fixes the valve, the connecting rod can compress the spring to reduce the pressure of the splint on the valve to prevent the valve from being clamped and damaged. By arranging a lighting lamp, a supporting foot, and a gasket structure, the lighting lamp can provide better brightness, which is convenient for quality inspectors to observe the valve. The supporting foot at the bottom of the base can provide stability for quality inspectors when detecting the valve, making the detection device safer. A gasket is installed on the surface of the splint, which can reduce the squeezing damage of the splint on the valve when the gasket contacts the valve, thereby preventing the valve from being clamped and damaged.

[0013] 2. In the present invention, by setting a fixed block, a hydraulic pump, a limit frame, and a groove structure, in order to make the valve more stable during inspection, the hydraulic pump can be turned on. When the hydraulic pump rises, the valve can be lifted up, further making the valve more stable. The arc-shaped groove can fit the valve more closely, making the valve more stable when rotating and more convenient for quality inspectors to inspect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of a detection device suitable for valves of different sizes is proposed for the utility model;

[0015] Figure 2 The utility model provides a bottom view of a detection device suitable for valves of different sizes;

[0016] Figure 3 A cross-sectional view of a protective chamber of a detection device suitable for valves of different sizes proposed in the utility model;

[0017] Figure 4 The present invention provides a schematic diagram of a limit frame for a detection device suitable for valves of different sizes.

[0018] Legend:

[0019] 1. Base; 2. Bracket; 3. Motor; 4. Bidirectional screw; 5. First moving block; 6. Protective compartment; 7. Spring; 8. Connecting rod; 9. Limit rod; 10. Clamp; 11. Rotating shaft; 12. Turntable; 13. Turning handle; 14. Light; 15. Support foot; 16. Fixed block; 17. Hydraulic pump; 18. Limiting frame; 19. Groove; 20. Second moving block; 21. Gasket. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] See also Figure 1-3The utility model provides a technical solution: a detection device suitable for valves of different sizes, including a base 1, a bracket 2 is fixedly installed on the surface of the base 1, a motor 3 is fixedly installed on the surface of the bracket 2, a bidirectional screw rod 4 is fixedly installed on the output end of the motor 3, and the surface of the bidirectional screw rod 4 is threadedly connected with a first moving block 5 and a second moving block 20, the surfaces of the first moving block 5 and the second moving block 20 are both rotatably connected with a protection bin 6, a spring 7 is fixedly installed inside the protection bin 6, and a connecting rod 8 is slidably connected inside the protection bin 6, a limit rod 9 is fixedly installed on the surface of the connecting rod 8, a splint 10 is fixedly installed on the surface of the connecting rod 8, a rotating shaft 11 is fixedly installed on the surface of the rotating shaft 11, a turntable 12 is fixedly installed on the surface of the turntable 12, a turning handle 13 is fixedly installed on the surface of the bracket 2, a lighting lamp 14 is fixedly installed on the surface of the bracket 2, a supporting foot 15 is fixedly installed on the bottom end of the base 1, the lighting lamp 14 can provide better brightness, which is convenient for the quality inspector to observe the valve, and the supporting foot 15 at the bottom end of the base 1 can provide stability for the quality inspector when detecting the valve. The surface of the splint 10 is fixed with a gasket 21, and the material of the gasket 21 is silicone. The surface of the splint 10 is fixed with a gasket 21, and the gasket 21 can reduce the squeezing damage of the splint 10 to the valve when it contacts the valve, and prevent the valve from being pinched. The connecting rod 8 slides inside the protective chamber 6, and the connecting rod 8 slides in the protective chamber 6 to limit the splint 10 to prevent the splint 10 from loosening and slipping when rotating, and can also compress the spring 7 to reduce the pressure on the splint 10. The damage caused by the valve, the shaft 11 rotates inside the bracket 2, the length of the shaft 11 is greater than half the length of the two-way screw rod 4, when the detection device is in use, the valve needs to be fixed first, when the motor 3 is turned on, it will drive the two-way screw rod 4 to rotate, and then the clamping plate 10 will clamp the valve. When the quality inspector inspects the valve, he needs to turn the handle 13 and the turntable 12, so that the valve can be inspected in all directions. When the length of the shaft 11 is greater than half the length of the two-way screw rod 4, the shaft 11 will have enough space to rotate.

[0024] Example 2

[0025] See also Figure 4 A fixed block 16 is fixedly installed on the surface of the base 1, and a hydraulic pump 17 is fixedly installed on the surface of the fixed block 16. A limit frame 18 is fixedly installed on the output end of the hydraulic pump 17. In order to make the valve more stable during inspection, the hydraulic pump 17 can be turned on. When the hydraulic pump 17 rises, the valve can be lifted up to further make the valve more stable. A groove 19 is provided on the surface of the limit frame 18. The shape of the groove 19 is an arc. The arc-shaped groove 19 can fit the valve better, making the valve more stable when rotating and more convenient for quality inspectors to inspect.

[0026] Working principle: When in use, first place the valve detection device on a flat surface. The support foot 15 at the bottom of the base 1 can provide stability for the quality inspector when detecting the valve, making the detection device safer. Then turn on the motor 3. When the motor 3 is turned on, it will drive the bidirectional screw rod 4 to rotate, and then the splint 10 will clamp the valve. The surface of the splint 10 is installed with a gasket 21. The gasket 21 can reduce the squeezing damage of the splint 10 to the valve when it comes into contact with the valve. When the splint 10 fixes the valve, the connecting rod 8 can compress the spring 7 to reduce the splint 10. The pressure on the valve can effectively prevent the valve from being pinched and damaged. Then, the handle 13 and the turntable 12 are rotated to conduct an all-round inspection of the valve. When the length of the rotating shaft 11 is greater than half the length of the bidirectional screw rod 4, the rotating shaft 11 can have enough space to rotate. In order to make the valve more stable during inspection, the hydraulic pump 17 can be turned on. When the hydraulic pump 17 rises, the valve can be lifted up to further make the valve more stable. The arc-shaped groove 19 can fit the valve more closely, making the valve more stable during rotation and more convenient for quality inspectors to detect.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A detection device suitable for valves of different sizes, comprising a base (1), characterized in that: The surface of the base (1) is fixedly mounted with a bracket (2), the surface of the bracket (2) is fixedly mounted with a motor (3), the output end of the motor (3) is fixedly mounted with a bidirectional screw rod (4), the surface of the bidirectional screw rod (4) is threadedly connected with a first moving block (5) and a second moving block (20), the surfaces of the first moving block (5) and the second moving block (20) are both rotatably connected with a protection bin (6), the interior of the protection bin (6) is fixedly mounted with a spring (7), the interior of the protection bin (6) is slidably connected with a connecting rod (8), the surface of the connecting rod (8) is fixedly mounted with a limiting rod (9), the surface of the connecting rod (8) is fixedly mounted with a splint (10), the surface of the protection bin (6) is fixedly mounted with a rotating shaft (11), the surface of the rotating shaft (11) is fixedly mounted with a turntable (12), and the surface of the turntable (12) is fixedly mounted with a turning handle (13).

2. The detection device applicable to valves of different sizes according to claim 1, characterized in that: A lighting lamp (14) is fixedly mounted on the surface of the bracket (2), and a supporting foot (15) is fixedly mounted on the bottom end of the base (1).

3. The detection device applicable to valves of different sizes according to claim 1, characterized in that: A gasket (21) is fixedly mounted on the surface of the clamping plate (10), and the material of the gasket (21) is silica gel.

4. The detection device applicable to valves of different sizes according to claim 1, characterized in that: The connecting rod (8) slides inside the protection compartment (6).

5. The detection device applicable to valves of different sizes according to claim 1, characterized in that: The rotating shaft (11) rotates inside the bracket (2), and the length of the rotating shaft (11) is greater than half the length of the bidirectional screw rod (4).

6. The detection device applicable to valves of different sizes according to claim 1, characterized in that: A fixed block (16) is fixedly mounted on the surface of the base (1), a hydraulic pump (17) is fixedly mounted on the surface of the fixed block (16), and a limiting frame (18) is fixedly mounted on the output end of the hydraulic pump (17).

7. The detection device applicable to valves of different sizes according to claim 6, characterized in that: A groove (19) is provided on the surface of the limiting frame (18), and the shape of the groove (19) is an arc.