Appearance damage detection equipment for capacitor production
By designing the appearance damage detection equipment for capacitor production of feeding plates, transfer workpieces and lifting components, the problem of inconvenience in loading and unloading is solved, automated inspection is realized, and detection efficiency and image acquisition clarity are improved.
Patent Information
- Application Number
- CN202422233952.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-12
AI Technical Summary
Existing external damage detection equipment for capacitor production is low in efficiency during loading and unloading, resulting in low detection efficiency.
An appearance damage detection device including feeding plates, transfer workpieces, image acquisition cameras and fill lights is designed. The automatic loading and unloading of capacitors is realized by pushing cylinders and lifting components, and the appearance detection is performed using the image acquisition cameras and fill lights.
It realizes automatic loading and unloading of capacitors, improves detection efficiency, and ensures the clarity of image acquisition and the convenience of detection.
Smart Images

Figure CN223284148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production, in particular to an appearance damage detection device for capacitor production. Background Art
[0002] Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering, and are generally used in electronic products. During the production process of capacitors, their appearance needs to be inspected. Capacitors with damaged appearance are prone to damage during use. Therefore, in order to ensure product quality, they are generally inspected using an appearance damage detection device.
[0003] For example, patent number CN211576991U discloses a protective appearance inspection device for capacitor production, comprising a base and a fixing slot, wherein one side of the base is connected to a support column, and the side of the support column away from the base is connected to a fixing seat, and one side of the fixing seat is provided with a connecting block, wherein a camera is provided on the side of the connecting block close to the base, and an illumination component is provided on the side of the connecting block close to the camera, and a transparent cover is provided on the side of the connecting block close to the illumination component, and the transparent cover is rotatably connected to the connecting block, and a buckle is connected to one side of the transparent cover, and a buckle slot is provided on the side of the connecting block close to the buckle. This protective appearance inspection device for capacitor production, by rotating the transparent cover, drives the buckle to move to the inside of the buckle slot, and the buckle facilitates fixing the transparent cover to one side of the camera through the engaging structure formed by the buckle and the buckle slot, thereby protecting the camera and preventing damage caused by bumps;
[0004] Conventional appearance damage detection equipment for capacitor production generally uses a camera to capture the appearance image of the capacitor, and the processor collects and compares the image information to achieve automated detection. However, during detection, the capacitor needs to be placed under the camera to realize image capture, and the loading and unloading process in the patent is relatively inconvenient, resulting in low detection efficiency. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides an appearance damage detection device for capacitor production, which solves the problem of inconvenience in loading and unloading materials, resulting in low detection efficiency.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a device for detecting appearance damage of capacitor production, comprising a feeding plate and a transfer tooling, wherein side baffles are fixedly installed on the front and rear sides of the upper end of the feeding plate, a supporting frame is fixedly installed on the lower end of the feeding plate, a detection frame is fixedly installed on the upper end of the feeding plate, an image acquisition camera is installed on the upper end of the inner side of the detection frame, and fill lights are installed on the inner side of the detection frame at both sides of the front and rear of the image acquisition camera, a storage bin is provided on the left side of the upper end of the feeding plate, a positioning frame is fixedly installed on the left end of the feeding plate, a pushing seat is slidably installed in the positioning frame, a pushing cylinder is provided on the left side of the lower end of the feeding plate, a receiving bin is installed on the right end of the feeding plate, a lifting platform is installed on the lower end of the inner side of the receiving bin, and a lifting assembly is provided on the right end of the receiving bin, the length and width of the transfer tooling are adapted to the storage bin and the receiving bin, and a limiting slot is provided on the upper end surface of the transfer tooling, and the limiting slots are distributed at equal intervals.
[0007] Preferably, the distance between the two side baffles is adapted to the width of the transfer tooling.
[0008] Preferably, the detection frame is designed in a U-shaped structure, and the width of the detection frame is adapted to the feeding plate.
[0009] Preferably, a delivery slot is provided on the right side of the lower end of the storage bin, a through slot is provided on the left end of the storage bin, and an observation slot is provided on the left end of the surface of the storage bin.
[0010] Preferably, the right end of the pushing seat extends to the inner side of the storage bin through the through slot, and the lower end surface of the pushing seat is fittedly connected to the feeding plate, and a connecting plate is fixedly installed on the lower end of the pushing seat.
[0011] Preferably, the fixed end of the pushing cylinder is fixedly connected to the feeding plate, the output end of the pushing cylinder is fixedly connected to the connecting plate, an open groove is provided on the left side of the surface of the feeding plate and located on the inner side of the storage bin, and the connecting plate and the opening groove are slidably connected.
[0012] Preferably, the lifting assembly includes a lifting slot, a lifting slot is provided on the right end of the storage bin surface, a slide rail box is fixedly installed on the right end of the storage bin, a screw rod is provided in the slide rail box, a lifting block is threadedly connected to the surface of the screw rod, and slide grooves are provided on the front and rear sides of the slide rail box surface, and a connecting block is slidably connected in the slide groove.
[0013] Preferably, one end of the connecting block is fixedly connected to the lifting block, the other end of the connecting block is slidably connected to the lifting slot, and extends to the inner side of the material receiving bin and is fixedly connected to the right end of the lifting platform. A motor is installed at the lower end of the slide rail box, the output end of the motor is fixedly connected to the lower end of the screw rod, and the upper and lower ends of the screw rod are respectively rotatably connected to the upper and lower ends of the slide rail box.
[0014] Beneficial effects
[0015] The utility model provides an appearance damage detection device for capacitor production. Compared with the existing technology, it has the following advantages:
[0016] The appearance damage detection equipment for capacitor production is equipped with a storage bin, a feeding plate, a receiving bin and a transfer tool, etc., the capacitor is placed on the transfer tool, and a glass plate is covered on the transfer tool to facilitate the protection of the capacitor, and then the transfer tool is placed in the storage bin and stacked, so that the pushing cylinder is used to drive the pushing seat to move, and the bottom transfer tool is pushed out from the feeding slot, and the transfer tool slides on the feeding plate to realize feeding. When multiple transfer tools are pushed in sequence, the transfer tool moves to the inspection frame, and the image acquisition camera is used to collect the appearance image of the capacitor to realize the detection of appearance damage. After the detection, the transfer tool moves to the right side of the feeding plate and enters the receiving bin. The lifting platform undertakes the transfer tool to prevent the transfer tool from falling in the receiving bin, which facilitates the loading and unloading work of the inspection, improves the convenience, realizes automatic loading and unloading, and ensures work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0019] Figure 3 This is a schematic diagram of the storage bin structure of the present utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the material receiving bin of the present utility model.
[0021] In the figure: 1. Feeding plate; 101. Opening slot; 2. Side baffle; 3. Support frame; 4. Detection frame; 5. Image acquisition camera; 6. Fill light; 7. Storage bin; 71. Feeding trough; 8. Positioning frame; 9. Pushing seat; 91. Connecting plate; 10. Pushing cylinder; 11. Receiving bin; 12. Lifting platform; 121. Lifting trough; 122. Slide rail box; 123. Screw; 124. Lifting block; 125. Slide; 126. Connecting block; 127. Motor; 13. Transfer tooling. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1-4 The utility model provides a technical solution: an appearance damage detection device for capacitor production, comprising a feeding plate 1 and a transfer tool 13, side baffles 2 are fixedly installed on both sides of the front and rear ends of the upper end of the feeding plate 1, the spacing between the two side baffles 2 is adapted to the width of the transfer tool 13, a support frame 3 is fixedly installed on the lower end of the feeding plate 1, a detection frame 4 is fixedly installed on the upper end of the feeding plate 1, the detection frame 4 is U-shaped, the width of the detection frame 4 is adapted to the feeding plate 1, and an image acquisition camera 5 is installed on the upper end of the inner side of the detection frame 4. Filling lights 6 are installed on the inner side of the measuring frame 4, on both sides of the front and rear of the image acquisition camera 5. A storage bin 7 is provided on the left side of the upper end of the feeding plate 1, a delivery slot 71 is provided on the right side of the lower end of the storage bin 7, a through slot is provided on the left end of the storage bin 7, and an observation slot is provided on the left end of the surface of the storage bin 7. The capacitor is placed on the transfer tooling 13, and a glass plate is covered on the transfer tooling 13 to facilitate the protection of the capacitor. Then the transfer tooling 13 is placed in the storage bin 7 and stacked so that the transfer tooling 13 at the bottom falls on the feeding plate 1;
[0024] The left end of the feeding plate 1 is fixedly installed with a positioning frame 8, and a pushing seat 9 is slidably installed in the positioning frame 8. The right end of the pushing seat 9 extends to the inner side of the storage bin 7 through the through slot, and the lower end surface of the pushing seat 9 is fitted with the feeding plate 1. The lower end of the pushing seat 9 is fixedly installed with a connecting plate 91. A pushing cylinder 10 is provided on the left side of the lower end of the feeding plate 1. The fixed end of the pushing cylinder 10 is fixedly connected to the feeding plate 1, and the output end of the pushing cylinder 10 is fixedly connected to the connecting plate 91. The left side of the surface of the feeding plate 1 is located at the inner side of the storage bin 7. An opening slot 101 is provided, and the connecting plate 91 is slidably connected to the opening slot 101. The pushing cylinder 10 is used to drive the pushing seat 9 to move, and the transfer tooling 13 at the bottom is pushed out from the delivery slot 71. The transfer tooling 13 slides on the feeding plate 1 to realize feeding. When multiple transfer toolings 13 are pushed in sequence, the transfer tooling 13 moves to the detection rack 4, and the image acquisition camera 5 is used to collect the appearance image of the capacitor to realize the detection of appearance damage. At the same time, the fill light 6 can be used for supplementary lighting to ensure the clarity of the image;
[0025] The right end of the feeding plate 1 is provided with a receiving bin 11, and a lifting platform 12 is installed at the lower end of the inner side of the receiving bin 11. The right end of the receiving bin 11 is provided with a lifting component, which includes a lifting slot 121. A lifting slot 121 is provided at the right end of the surface of the storage bin 7. A slide rail box 122 is fixedly installed at the right end of the storage bin 7. A screw rod 123 is provided in the slide rail box 122. A lifting block 124 is threadedly connected to the surface of the screw rod 123. Slide grooves 125 are provided on the front and rear sides of the surface of the slide rail box 122. A connecting block 126 is slidably connected in the slide groove 125. One end of the connecting block 126 is fixedly connected to the lifting block 124, and the other end of the connecting block 126 is slidably connected to the lifting slot 121, and extends to the inner side of the receiving bin 11 and is fixedly connected to the right end of the lifting platform 12. A motor 127 is installed at the lower end of 22, and the output end of the motor 127 is fixedly connected to the lower end of the screw rod 123, and the upper and lower ends of the screw rod 123 are respectively rotatably connected to the upper and lower ends of the slide rail box 122. The length and width of the transfer tooling 13 are adapted to the storage bin 7 and the material receiving bin 11. The upper end face of the transfer tooling 13 is provided with a limit groove, and the limit grooves are distributed at equal intervals. The tested capacitors move synchronously in the transfer tooling 13, and move to the right side of the feeding plate 1 and enter the material receiving bin 11. The lifting platform 12 is used to undertake the transfer tooling 13 to prevent the transfer tooling 13 from falling in the material receiving bin 11, and the lifting platform 12 is lifted and moved by the lifting component. According to the number of transfer tooling 13 undertaken, the lifting platform 12 gradually moves downward to realize automatic loading and unloading, thereby improving work efficiency.
[0026] During operation, the capacitor is placed on the transfer tooling 13, and a glass plate is covered on the transfer tooling 13 to facilitate the protection of the capacitor. The transfer tooling 13 is then placed in the storage bin 7 and stacked so that the bottom transfer tooling 13 falls on the feeding plate 1. The pushing cylinder 10 drives the pushing seat 9 to move, and the bottom transfer tooling 13 is pushed out from the delivery slot 71. The transfer tooling 13 slides on the feeding plate 1 to realize feeding. When multiple transfer toolings 13 are pushed in sequence, the transfer tooling 13 moves to the detection rack 4, and the image acquisition camera 5 is used to detect the capacitor. The appearance image of the container is collected to detect appearance damage. At the same time, fill light 6 can be used for fill light to ensure the clarity of the image. After detection, the capacitor moves synchronously in the transfer tooling 13 and moves to the right side of the feeding plate 1 and enters the receiving bin 11. The lifting platform 12 is used to receive the transfer tooling 13 to prevent the transfer tooling 13 from falling in the receiving bin 11. The lifting platform 12 is lifted and moved by the lifting component. According to the number of transfer tooling 13 received, the lifting platform 12 gradually moves downward to realize automatic loading and unloading, thereby improving work efficiency.
[0027] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. An appearance damage detection device for capacitor production, comprising a feed plate (1) and a transfer tool (13), characterized in that: Side baffles (2) are fixedly mounted on both the front and rear sides of the upper end of the feeding plate (1), a support frame (3) is fixedly mounted on the lower end of the feeding plate (1), a detection frame (4) is fixedly mounted on the upper end of the inner side of the detection frame (4), an image acquisition camera (5) is mounted on the upper end of the inner side of the detection frame (4), and fill lights (6) are mounted on both the front and rear sides of the image acquisition camera (5) on the inner side of the detection frame (4), a storage bin (7) is provided on the left side of the upper end of the feeding plate (1), and a positioning frame is fixedly mounted on the left end of the feeding plate (1). (8), a pushing seat (9) is slidably installed in the positioning frame (8), a pushing cylinder (10) is provided on the left side of the lower end of the feeding plate (1), a receiving bin (11) is installed on the right end of the feeding plate (1), a lifting platform (12) is installed on the lower end of the inner side of the receiving bin (11), and a lifting component is provided on the right end of the receiving bin (11), the length and width of the transfer tooling (13) are adapted to the storage bin (7) and the receiving bin (11), and a limiting groove is provided on the upper end surface of the transfer tooling (13), and the limiting grooves are distributed at equal intervals.
2. The appearance damage detection equipment for capacitor production according to claim 1, characterized in that: The distance between the two side baffles (2) is adapted to the width of the transfer tool (13).
3. The appearance damage detection equipment for capacitor production according to claim 1, characterized in that: The detection frame (4) is designed in a U-shaped structure, and the width of the detection frame (4) is adapted to the feeding plate (1).
4. The appearance damage detection equipment for capacitor production according to claim 1, characterized in that: A delivery slot (71) is provided on the right side of the lower end of the storage bin (7), a through slot is provided on the left end of the storage bin (7), and an observation slot is provided on the left end of the surface of the storage bin (7).
5. The appearance damage detection equipment for capacitor production according to claim 1, characterized in that: The right end of the pushing seat (9) extends to the inner side of the storage bin (7) through the through slot, and the lower end surface of the pushing seat (9) is in close contact with the feeding plate (1). A connecting plate (91) is fixedly mounted on the lower end of the pushing seat (9).
6. The device for detecting damage in capacitor production according to claim 5, characterized in that: The fixed end of the pushing cylinder (10) is fixedly connected to the feeding plate (1), and the output end of the pushing cylinder (10) is fixedly connected to the connecting plate (91). An opening groove (101) is provided on the left side of the surface of the feeding plate (1) and is located inside the storage bin (7). The connecting plate (91) and the opening groove (101) are slidably connected.
7. The device for detecting appearance damage of capacitors according to claim 1, characterized in that: The lifting assembly includes a lifting slot (121), a lifting slot (121) is provided on the right end of the surface of the storage bin (7), a slide rail box (122) is fixedly installed on the right end of the storage bin (7), a screw rod (123) is provided in the slide rail box (122), a lifting block (124) is threadedly connected to the surface of the screw rod (123), and a slide slot (125) is provided on both the front and rear sides of the surface of the slide rail box (122), and a connecting block (126) is slidably connected to the slide slot (125).
8. The device for detecting appearance damage of capacitors according to claim 7, characterized in that: One end of the connecting block (126) is fixedly connected to the lifting block (124), and the other end of the connecting block (126) is slidably connected to the lifting groove (121), and extends to the inner side of the receiving bin (11) and is fixedly connected to the right end of the lifting platform (12). A motor (127) is installed at the lower end of the slide rail box (122), and the output end of the motor (127) is fixedly connected to the lower end of the screw rod (123). The upper and lower ends of the screw rod (123) are rotatably connected to the upper and lower ends of the slide rail box (122) respectively.
Citation Information
Patent Citations
Appearance detection device with protection function for capacitor production
CN211576991U