Reconfigurable miniature intelligent manufacturing experiment platform

By designing a reconfigurable micro intelligent manufacturing experimental platform, using modular combinations and modern technology, the existing smart factory teaching equipment is solved, and the problem of large size, high cost, high energy consumption and difficult operation of existing smart factory teaching equipment is realized, and a flexible multi-functional experimental platform is improved, which improves the practical training effect and teaching efficiency of students.

CN223284675UActive Publication Date: 2025-08-29SHENZHEN GUANGZHI INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202422794598.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-08-29
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

The existing smart factory teaching and experimental products are huge in size, difficult to transport, high installation area requirements, single experimental process, and cannot achieve customized production line construction. Student training results are poor, high cost, high equipment power, high energy consumption, and low operability, and difficult to maintain.

Method used

A reconstructible micro intelligent manufacturing experimental platform is designed, using a control computer, experimental abutment and unit module storage vehicle, combining AI industrial vision technology, RFID wireless sensing technology and industrial robot technology, and a unitized architecture of equipment, supporting multiple production lines, and modular combinations are realized through female and male connection mechanisms, supporting quick connection and operation.

Benefits of technology

It has realized a multi-functional experimental platform with miniaturization, low cost and low energy consumption, supports multi-disciplinary teaching, improves student training results, reduces the difficulty of equipment transportation and installation, simplifies operation and maintenance, and meets the teaching needs of multiple disciplines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reconfigurable miniature intelligent manufacturing experiment platform, which relates to the field of intelligent manufacturing, and comprises a control computer, an experiment base station and a unit module storage vehicle, and a computer control device is arranged on the top surface of the control computer; the experiment base table comprises an aluminum profile frame, trundles are fixedly connected to the bottom end of the aluminum profile frame, an operation table is fixedly arranged on one side edge of the aluminum profile frame, and fast card readers are uniformly clamped to the top surface of the experiment base table, so that the dynamic ability of students is effectively trained, and development thinking can be developed through customized construction; the cognition of students on various industrial production lines is effectively improved; the occupied space is small, the investment cost is low, the teaching experiments are abundant, and the teaching experiments of multiple subjects can be met; the whole structure is small and convenient to transport and move by a user; all devices are powered by 220V, the power is small, the energy consumption is low, the unit modules can be quickly connected with the base station, one-key energization and ventilation can be realized, and the operation is simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent manufacturing, in particular to a reconfigurable micro intelligent manufacturing experimental platform. Background Art

[0002] Currently, most domestic smart factory teaching experiment products are mainly based on hardware construction, using CNC machine tools as the main processing carrier, and automatically transporting materials through a set of PLC roller conveyor lines. The main problems are as follows:

[0003] 1. It is large in size, difficult to transport, and requires a large installation area;

[0004] 2. The experimental process is single and cannot realize the construction of customized production lines;

[0005] 3. The students’ practical training results are poor and the teaching effect is not good;

[0006] 4. High cost, including high laboratory construction cost;

[0007] 5. The equipment has high power and high energy consumption;

[0008] 6. The equipment needs to be maintained by professionals, is not easy to operate, and is not easy to maintain. Utility Model Content

[0009] The purpose of the present invention is to provide a reconfigurable micro-intelligent manufacturing experimental platform to solve the problems raised in the above background technology.

[0010] To achieve the above objectives, the present invention provides the following technical solutions:

[0011] A reconfigurable micro intelligent manufacturing experimental platform includes a control computer, an experimental base and a unit module storage vehicle, wherein the top surface of the control computer is provided with a computer control device;

[0012] The experimental base includes an aluminum profile frame, the bottom end of the aluminum profile frame is fixedly connected to a caster, one side of the aluminum profile frame is fixedly provided with an operating table, the top surface of the experimental base is evenly clamped with a quick card reader, and the top surface of the test base is evenly clamped with a male connector;

[0013] The unit modules include a CNC milling machine unit, a visual inspection unit, an automated three-dimensional warehouse unit, a workpiece carrying unit, a conveyor line loading unit, a six-axis robot unit, a four-axis robot unit, a laser marking unit, a stamping unit, a conveyor line unit, a well-type loading + gravity loading unit, an automatic assembly unit, an automatic assembly unit 1 and a 3D printing unit. The bottom surface of the unit modules is fixedly provided with a female head connection mechanism.

[0014] As a preferred embodiment of the present invention: the control computer is provided with a computer overall control device on the top of the support table, and the control computer and the module storage cart are both arranged near the side of the experimental base, and the bottom of the module storage cart is provided with a universal wheel structure.

[0015] As a preferred embodiment of the present invention: the experimental base is arranged by a frame structure formed by fixing the end to end of multiple aluminum profile frames to each other's rods, the casters are fixedly connected to the bottom end of the column of the aluminum profile frame, the casters are provided with a brake mechanism, and the operating table is fixedly arranged at the top position of the center line of one side of the aluminum profile frame.

[0016] As a preferred embodiment of the present invention: the number of the quick card readers is nine, and the nine quick card readers are electrically connected to the interior of the operating table, the number of the male connection mechanisms is nine, and the nine male connection mechanisms are all arranged one by one at the side positions close to the quick card readers.

[0017] As a preferred embodiment of the present utility model: the CNC milling machine unit, visual inspection unit, automated three-dimensional warehouse unit, workpiece carrying unit, conveyor line loading unit, six-axis robot unit, four-axis robot unit, laser marking unit, stamping unit, conveyor line unit, well-type loading + gravity loading unit, automatic assembly unit, automatic assembly unit 1 and 3D printing unit are all placed on the table panel of the module storage vehicle.

[0018] As a preferred embodiment of the present invention: the female connection mechanisms are all arranged at the center of the bottom surface of the unit module, and multiple unit modules are fixedly connected to the corresponding male connection mechanisms through the female connection mechanisms on the bottom surface.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] This utility model uses a reconfigurable micro-intelligent manufacturing experimental platform with Industry 4.0 as the design background, integrating professional knowledge such as AI industrial vision technology, RFID wireless sensing technology, industrial robot technology, and mechatronics technology. It meets the school's learning and training needs for talents in industrial automation machinery manufacturing, mechanical technology, as well as mechanical majors, Internet of Things majors, emerging artificial intelligence, machine vision, and other sensor-related majors. All equipment has a unitized architecture, and the unit modules can be used to freely build various soft production lines on the experimental base, effectively training students' dynamic capabilities. Customized construction can broaden development thinking and effectively improve students' understanding of various industrial production lines; it occupies a small space, has low investment costs, and has rich teaching experiments that can meet the teaching experiments of multiple disciplines; the overall structure is compact and easy to transport and move users; all equipment uses 220V electricity, with low power and low energy consumption. The unit modules and the base can be quickly connected, and power on and ventilation can be achieved with one button, which is simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0022] Figure 1 This is a schematic diagram of the overall installation and arrangement structure of a reconfigurable micro-intelligent manufacturing experimental platform;

[0023] Figure 2 This is a structural diagram of the three-dimensional connection details of the experimental base of a reconfigurable micro-intelligent manufacturing experimental platform;

[0024] Figure 3 This is a structural diagram of the connection details of the experimental base and unit modules of a reconfigurable micro-intelligent manufacturing experimental platform;

[0025] Figure 4 This is a structural diagram of the connection details of the CNC milling machine unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0026] Figure 5 This is a structural diagram of the connection details of the visual inspection unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0027] Figure 6 This is a structural diagram of the connection details of the automated three-dimensional warehouse unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0028] Figure 7 This is a structural diagram of the connection details of the workpiece carrier unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0029] Figure 8This is a structural diagram of the connection details of the feeding unit on the conveyor line of a reconfigurable micro-intelligent manufacturing experimental platform;

[0030] Figure 9 This is a structural diagram of the connection details of a six-axis robot unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0031] Figure 10 This is a structural diagram of the connection details of a four-axis robot unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0032] Figure 11 This is a structural diagram of the connection details of the laser marking unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0033] Figure 12 This is a structural diagram of the connection details of the stamping unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0034] Figure 13 This is a structural diagram of the connection details of the conveyor line unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0035] Figure 14 This is a structural diagram of the connection details of the well-type loading + gravity loading unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0036] Figure 15 This is a structural diagram of the connection details of the automatic assembly unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0037] Figure 16 This is a structural diagram of the connection details of the automatic assembly unit of a reconfigurable micro-intelligent manufacturing experimental platform;

[0038] Figure 17 Schematic diagram of the structure showing the connection details of the 3D printing unit of a reconfigurable micro-intelligent manufacturing experimental platform.

[0039] In the figure: 1. Control computer; 2. Experimental base; 201. Aluminum profile frame; 202. Casters; 203. Operating table; 204. Quick card reader; 205. Male connector; 3. Unit module storage cart; 4. Unit module; 401. CNC milling machine unit; 402. Visual inspection unit; 403. Automated warehouse unit; 404. Workpiece transport unit; 405. Conveyor line loading unit; 406. Six-axis robot unit; 407. Four-axis robot unit; 408. Laser marking unit; 409. Stamping unit; 410. Conveyor line unit; 411. Well loading + gravity loading unit; 412. Automatic assembly unit; 413. Automatic assembly unit 1; 414. 3D printing unit; 5. Female connector. DETAILED DESCRIPTION

[0040] See also Figure 1-17 In an embodiment of the present invention, a reconfigurable micro-intelligent manufacturing experimental platform includes a control computer 1, an experimental base 2, and a unit module storage cart 3. The top surface of the control computer 1 is provided with a computer control device. The control computer 1 is provided with a computer overall control device on the top of the support table. The control computer 1 and the module storage cart 3 are both arranged near the side of the experimental base 2, and the bottom of the module storage cart 3 is provided with a universal wheel structure.

[0041] The experimental base 2 includes an aluminum profile frame 201, the bottom end of the aluminum profile frame 201 is fixedly connected to a caster 202, and a side edge of the aluminum profile frame 201 is fixedly provided with an operating table 203. The experimental base 2 is provided with a frame structure formed by fixing the end ends of the rods of the multiple aluminum profile frames 201 to each other. The casters 202 are fixedly connected to the bottom end of the column of the aluminum profile frame 201, and the casters 202 are provided with a brake mechanism. The operating table 203 is fixedly provided. At the top of the centerline of one side of the aluminum profile frame 201, the top surface of the experimental base 2 is evenly connected with a quick card reader 204, and the top surface of the experimental base 2 is evenly connected with a male connector 205. There are nine quick card readers 204, and all nine quick card readers 204 are electrically connected to the interior of the operating table 203. There are nine male connectors 205, and all nine male connectors 205 are correspondingly arranged on the side near the quick card reader 204.

[0042] The unit module 4 includes a CNC milling machine unit 401, a visual inspection unit 402, an automated three-dimensional warehouse unit 403, a workpiece carrying unit 404, a conveyor line loading unit 405, a six-axis robot unit 406, a four-axis robot unit 407, a laser marking unit 408, a stamping unit 409, a conveyor line unit 410, a well-type loading + gravity loading unit 411, an automatic assembly unit 412, an automatic assembly unit 413 and a 3D printing unit 414. The bottom surface of the unit module 4 is fixedly provided with a female head connection mechanism 5, the CNC milling machine unit 401, the visual inspection unit 402, the automated three-dimensional warehouse The warehouse unit 403, the workpiece carrying unit 404, the conveyor line loading unit 405, the six-axis robot unit 406, the four-axis robot unit 407, the laser marking unit 408, the stamping unit 409, the conveyor line unit 410, the well-type loading + gravity loading unit 411, the automatic assembly unit 412, the automatic assembly unit 1 413 and the 3D printing unit 414 are all placed on the table panel of the module storage vehicle 3, and the female connection mechanism 5 is arranged at the center position of the bottom surface of the unit module 4, and multiple unit modules 4 are fixedly connected with the corresponding male connection mechanism 205 through the female connection mechanism 5 on the bottom surface.

[0043] The working principle of this utility model is:

[0044] The control computer 1, the experimental base 2 and the fully loaded unit module storage cart 3 are all arranged in a designated space not too far apart. After removing the corresponding unit module 4 from the unit module storage cart 3, the female connecting mechanism 5 on the bottom surface and the corresponding male connecting mechanism 205 are fixedly connected to each other, forming a fixed installation operation for the unit module 4. Then, the designated unit module 4 can be controlled and operated through the cooperation of the quick card reader 204 and the operating table 203 or the control computer 1. Under the structure of multiple unit modules 4 with different functions, they can be matched with each other in a variety of different combination states according to needs to meet processing needs.

[0045] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A reconfigurable micro intelligent manufacturing experimental platform, comprising a control computer (1), an experimental base (2) and a unit module storage vehicle (3), characterized in that: The top surface of the control computer (1) is provided with a computer control device; The experimental base (2) includes an aluminum profile frame (201), the bottom end of the aluminum profile frame (201) is fixedly connected to a caster (202), a side edge of the aluminum profile frame (201) is fixedly provided with an operating table (203), the top surface of the experimental base (2) is evenly clamped with a quick card reader (204), and the top surface of the experimental base (2) is evenly clamped with a male head connection mechanism (205); The unit module (4) includes a CNC milling machine unit (401), a visual inspection unit (402), an automated three-dimensional warehouse unit (403), a workpiece carrying unit (404), a conveyor line loading unit (405), a six-axis robot unit (406), a four-axis robot unit (407), a laser marking unit (408), a stamping unit (409), a conveyor line unit (410), a well-type loading + gravity loading unit (411), an automatic assembly unit (412), an automatic assembly unit 1 (413) and a 3D printing unit (414), and the bottom surface of the unit module (4) is fixedly provided with a female head connection mechanism (5).

2. A reconfigurable micro intelligent manufacturing experimental platform according to claim 1, characterized in that: The control computer (1) is provided with a computer overall control device on the top of the support table, and the control computer (1) and the module storage cart (3) are both provided near the side of the experimental base (2), and the bottom of the module storage cart (3) is provided with a universal wheel structure.

3. The reconfigurable micro intelligent manufacturing experimental platform according to claim 1 is characterized in that: The experimental base (2) is provided with a frame structure formed by fixing the rod bodies of multiple aluminum profile frames (201) to each other at their ends, and the casters (202) are fixedly connected to the bottom end of the column of the aluminum profile frame (201). The casters (202) are provided with a brake mechanism, and the operating table (203) is fixedly provided at the top end of the center line of one side of the aluminum profile frame (201).

4. The reconfigurable micro-intelligent manufacturing experimental platform according to claim 1 is characterized in that: The number of the quick card readers (204) is nine, and the nine quick card readers (204) are all electrically connected to the interior of the operating table (203). The number of the male connection mechanisms (205) is nine, and the nine male connection mechanisms (205) are all arranged in a one-to-one correspondence at the side positions close to the quick card readers (204).

5. The reconfigurable micro intelligent manufacturing experimental platform according to claim 1 is characterized in that: The CNC milling machine unit (401), the visual inspection unit (402), the automated three-dimensional warehouse unit (403), the workpiece carrying unit (404), the conveyor line loading unit (405), the six-axis robot unit (406), the four-axis robot unit (407), the laser marking unit (408), the stamping unit (409), the conveyor line unit (410), the well-type loading + gravity loading unit (411), the automatic assembly unit (412), the automatic assembly unit 1 (413) and the 3D printing unit (414) are all placed on the table panel of the module storage vehicle (3).

6. The reconfigurable micro intelligent manufacturing experimental platform according to claim 1 is characterized in that: The female connection mechanisms (5) are all arranged at the center of the bottom surface of the unit module (4), and the plurality of unit modules (4) are all fixedly connected to the corresponding male connection mechanisms (205) via the female connection mechanisms (5) on the bottom surface.