Cooling water circulation system of reaction kettle
By detecting the operating frequency of the cooling water pump and the state of the stirrer in the cooling water circulation system of the reactor, the overtemperature problem of the cooling water pump caused by the interruption of the cooling water pump is solved, ensuring product quality, and achieving stable operation of the cooling water system.
Patent Information
- Application Number
- CN202422308585.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-20
AI Technical Summary
When the existing reactor cooling water system cools down at the same time on multiple production lines, excessive flow of the cooling water pump can easily cause the system to overcurrent, and the inverter overcurrent protection pump is stopped secretly, and the operator cannot detect it in time, resulting in overtemperature reaction affecting product quality.
Design a cooling water circulation system for a reactor. By electrically connecting the cooling water pump to the agitator, use the controller to detect the operating frequency of the cooling water pump and whether the agitator is started normally, determine whether the cooling water pump is working normally, and alarm the alarm to prevent the cooling water pump from being stopped secretly.
It is realized that when multiple reactors are stirred at the same time, the cooling water pump is detected in a timely manner to prevent insufficient cooling water and ensure stable production quality.
Smart Images

Figure CN223288068U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reactors, and particularly relates to a cooling water circulation system of a reactor. Background Art
[0002] A reactor is a container used for chemical reactions and is widely used in the chemical, pharmaceutical, food processing, and material synthesis industries. The reactor's cooling water system is used to control and maintain the reactor's temperature during the chemical reaction and is a crucial component of chemical production.
[0003] In the related art, when the cooling water system of the reactor is cooled down simultaneously on multiple production lines, excessive flow of the cooling water pump can easily cause system overcurrent. When the inverter overcurrent protection pump stops secretly, the operator cannot discover it in time, which can easily cause the reaction to overheat during the droplet addition process and affect product quality. Utility Model Content
[0004] The utility model aims to provide a cooling water circulation system for a reactor, so as to solve the problem in the prior art that a cooling water pump cannot be discovered in time when it stops secretly.
[0005] To this end, the utility model provides a cooling water circulation system for a reactor, comprising: a cooling device, a cooling water circulation pipeline, and a reactor. The reactor is connected to the cooling device through a cooling water circulation pipeline. A cooling water pump is provided on the cooling water circulation pipeline, and the cooling water pump is electrically connected to the reactor.
[0006] Preferably, the cooling device includes a cooling tower and a cooling water tank, the cooling tower is above the cooling water tank, and the cooling tower is connected to the cooling water tank.
[0007] Preferably, the cooling water circulation pipeline includes a cooling water inlet pipe and a cooling water return pipe, the cooling water inlet pipe is connected to the cooling water tank, and the cooling water return pipe is connected to the cooling tower.
[0008] Preferably, there are several reaction kettles.
[0009] Preferably, the reactor is provided with a water inlet and a water return port, the water inlet is connected to the cooling water inlet pipe, and the water return port is connected to the cooling water return pipe.
[0010] Preferably, a condenser is provided on the reactor, and the condenser is communicated with the reactor.
[0011] Preferably, the condenser is connected to the cooling water inlet pipe and the cooling water return pipe.
[0012] Preferably, the reactor is provided with a stirrer.
[0013] Preferably, the cooling water pump is arranged on the cooling water inlet pipe.
[0014] Preferably, the reactor further comprises a controller electrically connected to the stirrer of the reactor and the cooling water pump, and configured to detect the operating frequency of the cooling water pump and whether the stirrer is started normally, thereby determining whether the cooling water pump is operating normally.
[0015] Preferably, an alarm is further included, and the alarm is electrically connected to the controller.
[0016] Beneficial effects:
[0017] 1. The utility model provides a cooling water circulation system for a reactor. By electrically connecting the cooling water pump with the agitator of the reactor, when multiple reactors are stirred at the same time, the operating frequency of the cooling water pump and whether the agitator is started normally are detected to determine whether the cooling water pump is working normally, thereby preventing the cooling water pump from stopping secretly, resulting in insufficient cooling water and causing production quality problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a piping diagram of a cooling water circulation system for a reactor provided by the utility model.
[0020] Figure 2 This is a flow chart for testing the cooling water circulation system of a reactor provided by the present invention. In the figure, 1 - cooling device, 11 - cooling tower, 12 - cooling water tank, 2 - cooling water circulation pipeline, 21 - cooling water inlet pipe, 22 - cooling water return pipe, 3 - reactor, 31 - water inlet, 32 - return water outlet, 33 - condenser, 34 - agitator, 4 - cooling water pump, 5 - controller, and 6 - alarm. DETAILED DESCRIPTION
[0021] The present invention can be more easily understood by referring to the following detailed description of the preferred embodiments of the present invention and the included Examples. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. In the event of any conflict, the definitions in this specification shall prevail.
[0022] Example 1:
[0023] Provides the following for completion Figure 1-2 The cooling water circulation system of a reactor shown includes: a cooling device 1, a cooling water circulation pipeline 2, and a reactor 3. The reactor 3 is connected to the cooling device 1 through the cooling water circulation pipeline 2. A cooling water pump 4 is provided on the cooling water circulation pipeline 2, and the cooling water pump 4 is electrically connected to the reactor 3.
[0024] The cooling device 1 includes a cooling tower 11 and a cooling water tank 12 . The cooling tower 11 is above the cooling water tank 12 , and the cooling tower 11 is communicated with the cooling water tank 12 .
[0025] The cooling water circulation pipeline 2 includes a cooling water inlet pipe 21 and a cooling water return pipe 22. The cooling water inlet pipe 21 is connected to the cooling water tank 12, and the cooling water return pipe 22 is connected to the cooling tower 11. The cooling water pump 4 is provided on the cooling water inlet pipe 21.
[0026] Reactor 3 is equipped with several units. Reactor 3 is provided with a water inlet 31 and a water return port 32. The water inlet 31 is connected to the cooling water inlet pipe 21, and the water return port 32 is connected to the cooling water return pipe 22. Reactor 3 is provided with a condenser 33, which is connected to reactor 3. Condenser 33 is connected to cooling water inlet pipe 21 and cooling water return pipe 22. Reactor 3 is also provided with an agitator 34.
[0027] The reactor 3 further comprises a controller 5, which is electrically connected to the agitator 34 and the cooling water pump 4 of the reactor 3. The controller 5 is used to detect the operating frequency of the cooling water pump 4 and whether the agitator 34 is started normally, thereby determining whether the cooling water pump 4 is working normally.
[0028] The system also includes an alarm 6 , which is electrically connected to the controller 5 .
[0029] Working principle: The cooling water pump 4 causes the cooling water in the cooling water tank 12 to flow out from the cooling water inlet pipe 21 and enter the reactor 3 to cool the reactor 3. The heated cooling water then returns to the cooling tower 11 from the cooling water return pipe 22. The cooling tower 11 cools the cooling water and then enters the cooling water tank 12, thus realizing the cooling water circulation.
[0030] When there are many reactors 3, the cooling water pump 4 has an excessive flow rate, which can easily cause system overcurrent. The inverter in the cooling water pump 4 protects the pump from stopping secretly. At this time, the frequency of the cooling water pump 4 is 0 Hz. The controller 5 detects that the frequency of the cooling water pump 4 is 0 Hz and has not recovered for a period of time, and that the agitator 34 of the reactor 3 is running. It determines that the cooling system is abnormal and issues an alarm through the alarm 6. When the controller 5 detects that the agitator 34 of the reactor 3 is not running, it determines that the cooling water circulation system is not started and does not issue an alarm.
Claims
1. A cooling water circulation system for a reactor, characterized in that: include: A cooling device, a cooling water circulation pipeline, and a reactor. The reactor is connected to the cooling device through a cooling water circulation pipeline. A cooling water pump is provided on the cooling water circulation pipeline, and the cooling water pump is electrically connected to the reactor.
2. The cooling water circulation system of a reactor according to claim 1, characterized in that: The cooling device includes a cooling tower and a cooling water tank. The cooling tower is above the cooling water tank and is communicated with the cooling water tank.
3. The cooling water circulation system of a reactor according to claim 2, characterized in that: The cooling water circulation pipeline includes a cooling water inlet pipe and a cooling water return pipe. The cooling water inlet pipe is connected to the cooling water tank, and the cooling water return pipe is connected to the cooling tower.
4. The cooling water circulation system of a reactor according to claim 3, characterized in that: There are several reactors.
5. The cooling water circulation system for a reactor according to claim 4, characterized in that: The reactor is provided with a water inlet and a water return port, the water inlet is communicated with the cooling water inlet pipe, and the water return port is communicated with the cooling water return pipe.
6. The cooling water circulation system for a reactor according to claim 4, characterized in that: The reactor is provided with a condenser, which is communicated with the reactor.
7. The cooling water circulation system for a reactor according to claim 6, characterized in that: The condenser is communicated with the cooling water inlet pipe and the cooling water return pipe.
8. The cooling water circulation system for a reactor according to claim 4, characterized in that: The reactor is provided with a stirrer.
9. The cooling water circulation system for a reactor according to claim 8, characterized in that: The cooling water pump is arranged on the cooling water inlet pipe.
10. The cooling water circulation system for a reactor according to claim 9, characterized in that: The invention also includes a controller, which is electrically connected to the agitator of the reactor and the cooling water pump.