Wet type repairing system for aluminum alloy hub
By introducing water curtain components and stainless steel filter mesh into the aluminum alloy wheel hub repair system, the problem of high replacement frequency of plastic palm mesh is solved, and the effect of reducing enterprise costs and improving repair efficiency is achieved.
Patent Information
- Application Number
- CN202421988160.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the existing aluminum alloy wheel repair system, the plastic palm mesh quickly accumulates paint mist in a short period of time, resulting in a high replacement frequency and increasing corporate costs.
The water curtain assembly and stainless steel filter are used to intercept the paint mist that does not cover the surface of the aluminum alloy wheel hub through the water curtain, and the water barrier is used to remove moisture from the gas. The residual paint mist is intercepted with the stainless steel filter to form a wet repair system for aluminum alloy wheel hub.
It reduces the frequency of filter replacement, reduces the consumption of filter, reduces the cost of enterprise use, and improves the effectiveness of repair systems.
Smart Images

Figure CN223288326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy wheel hubs, in particular to an aluminum alloy wheel hub wet repair system. Background Art
[0002] The wheels after casting and machining are polished and then put on the painting line. After the pre-treatment process and the three-spray and three-bake painting process (three sprays: foundation spray room, liquid spray room, powder spray room; three bakes: foundation baking oven, liquid baking oven, powder baking oven), a uniform coating is formed on the surface of the aluminum alloy wheel hub, which improves the aesthetics of the wheel hub and enhances its corrosion resistance and impact resistance to meet the needs of different customers.
[0003] In the prior art, conventional repair systems consist of two main components: 1. A fresh air exchange system consisting of an intake fan, an exhaust fan, and connected air ducts in the repair area; and 2. A paint mist filtering device consisting of a fixed size and number of plastic palm filters. Conventional repair systems, under the action of the air flow of the fresh air exchange system, complete their operation by filtering the paint mist that is ejected into the air by a high-pressure spray gun during the repair operation but does not cover the surface of the aluminum alloy wheel hub through a paint mist filtering device equipped with a plastic palm filter. However, when the aluminum alloy wheel hub is being repaired by spraying paint, a large amount of paint mist that is ejected into the air by the high-pressure spray gun but does not cover the surface of the aluminum alloy wheel hub is completely filtered by the plastic palm filter. A large amount of paint mist will quickly accumulate on the surface of the plastic palm filter in a short period of time, resulting in a high replacement frequency, increased consumption of the plastic palm filter, and high enterprise costs. Therefore, a new wet repair system for aluminum alloy wheels is needed. Utility Model Content
[0004] The utility model mainly provides an aluminum alloy wheel hub wet repair system which is convenient for reducing the replacement frequency of the plastic palm net and reduces the consumption of the plastic palm net.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a wet repair system for an aluminum alloy wheel hub, comprising a processing workshop, an exhaust fan is arranged on the rear surface of the processing workshop, the top of the exhaust fan is fixedly connected to a second pipe body, and the end face of the second pipe body is fixedly connected to a second cover body, an intake fan is arranged on the rear surface of the processing workshop away from the exhaust fan, the top of the intake fan is fixedly connected to a first pipe body, and the end face of the first pipe body is fixedly connected to the first cover body; a water curtain assembly, wherein the water curtain assembly is arranged inside the processing workshop, the water curtain assembly includes a baffle and a pump body, the outer surface of the baffle is fixedly connected to the inner surface of the processing workshop, a plurality of drip holes are evenly opened on the inner bottom of the baffle, the top of the pump body is fixedly connected to a delivery pipe, the end face of the delivery pipe is fixedly connected to a diverter block, and the front surface of the diverter block is equidistantly fixedly connected to a plurality of branch pipes; a filter assembly, wherein the filter assembly is arranged inside the processing workshop, the filter assembly includes a fixed frame, a filter screen is arranged on the inner surface of the fixed frame near the bottom, and a water baffle is arranged on the inner surface of the fixed frame near the bottom.
[0006] Preferably, a water reservoir is provided at the inner bottom of the processing workshop, and the pump body is located at the inner bottom of the water reservoir, so as to facilitate the collection and recovery of the flowing water curtain. When the pump body is working, the water in the water reservoir is extracted to facilitate the recycling of the water.
[0007] Preferably, the front surface of the diverter block is fixedly connected to the rear surface of the baffle, and the outer surfaces of the multiple branch pipes are movable through the outer surface of the baffle. The water in the diverter block can be evenly and quickly injected into the interior of the baffle under the action of the multiple branch pipes, so that the water can flow out evenly from the multiple drip holes.
[0008] Preferably, a plurality of overflow grooves are equidistantly provided on the front surface of the baffle near the bottom. The baffle is located above the water reservoir, so that when the water inside the baffle is full, the overflowing water will flow evenly downward along the plurality of overflow grooves, forming a more uniform water curtain.
[0009] Preferably, the outer surface of the fixed frame is fixedly connected to the inner surface of the processing workshop near the top, and the front surface of the fixed frame is fitted with the rear surface of the baffle, so that when the fixed frame is fixed inside the processing workshop, it fits with the surface of the baffle to prevent part of the gas from bypassing the filter and affecting the filtering effect.
[0010] Preferably, a plurality of through grooves are equidistantly provided on the outer surface of the water-blocking plate, and the through grooves are inclined to facilitate condensation of water molecules in the rising gas into water when they come into contact with the surface of the water-blocking plate, thereby removing most of the moisture in the rising gas.
[0011] Preferably, the second cover body is located above the fixed frame, the first cover body is located near the center of the top of the processing workshop, the outer surfaces of the first cover body and the second cover body are fixed through the top of the processing workshop, and the first cover body and the second cover body are respectively located on the front and rear sides of the baffle, and the air intake and exhaust cooperate with each other to facilitate the circulation and replacement of indoor gas.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] 1. In the utility model, when the aluminum alloy wheel hub is in use, the paint mist that is sprayed into the air and does not cover the surface of the aluminum alloy wheel hub during the paint repair operation will float towards the water curtain with the air pressure and air flow from top to bottom and the downward and forward repair inertia. The paint mist will be carried away by the continuously downward flow of the water curtain. When the residual paint mist passes through the water baffle and the filter with the air flow, most of the moisture in the rising gas is removed. The residual paint mist in the rising gas will be completely intercepted and filtered by the stainless steel filter, thereby reducing the filtering burden of the filter, reducing its replacement frequency, reducing the consumption of the filter, and reducing the company's use cost.
[0014] 2. In the present invention, when in use, a plurality of overflow grooves are equidistantly provided on the front surface of the baffle near the bottom. When the water overflowing from the baffle flows downward along the plurality of overflow grooves, a uniform second water curtain will be formed, thereby increasing the contact surface between the water flow and the paint mist and further improving the paint mist interception effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional diagram of a wet repair system for aluminum alloy wheels proposed in the utility model;
[0016] Figure 2 This is a cross-sectional view of a wet repair system for an aluminum alloy wheel hub proposed in the utility model;
[0017] Figure 3 This utility model provides a schematic structural diagram of a water curtain assembly for an aluminum alloy wheel wet repair system;
[0018] Figure 4 This is a schematic diagram of the baffle structure of an aluminum alloy wheel hub wet repair system proposed in the utility model;
[0019] Figure 5 This utility model provides a schematic diagram of the filter assembly structure of an aluminum alloy wheel hub wet repair system;
[0020] Figure 6 The utility model provides a schematic diagram of the water barrier structure of an aluminum alloy wheel hub wet repair system.
[0021] Legend: 1. Processing workshop; 2. First cover body; 3. Second cover body; 4. First pipe body; 5. Second pipe body; 6. Inlet fan; 7. Exhaust fan; 8. Water curtain assembly; 801. Baffle; 802. Diverter block; 803. Delivery pipe; 804. Pump body; 805. Drip hole; 806. Branch pipe; 807. Overflow trough; 9. Filter assembly; 901. Fixed frame; 902. Filter screen; 903. Water baffle; 904. Through trough; 10. Water reservoir. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] See also Figure 1-6 The utility model provides a technical solution: a wet repair system for an aluminum alloy wheel hub, comprising a processing workshop 1, an exhaust fan 7 is arranged on the rear surface of the processing workshop 1, the top of the exhaust fan 7 is fixedly connected to a second pipe body 5, and the end surface of the second pipe body 5 is fixedly connected to a second cover body 3, an air intake fan 6 is arranged on the rear surface of the processing workshop 1 away from the exhaust fan 7, the top of the air intake fan 6 is fixedly connected to a first pipe body 4, and the end surface of the first pipe body 4 is fixedly connected to a first cover body 2; a water curtain assembly 8, the water curtain assembly 8 is arranged inside the processing workshop 1, the water curtain assembly 8 includes a baffle 801 and a pump body 804, the baffle The outer surface of 801 is fixedly connected to the inner surface of the processing workshop 1, and a plurality of drip holes 805 are evenly opened on the inner bottom of the baffle 801. The top of the pump body 804 is fixedly connected to the delivery pipe 803, and the end face of the delivery pipe 803 is fixedly connected to the diverter block 802. The front surface of the diverter block 802 is fixedly connected to a plurality of branch pipes 806 at equal intervals; the filter component 9, the filter component 9 is arranged inside the processing workshop 1, and the filter component 9 includes a fixed frame 901, and a filter net 902 is arranged near the bottom of the inner surface of the fixed frame 901, and a water-blocking plate 903 is arranged near the bottom of the inner surface of the fixed frame 901.
[0025] like Figure 2 As shown, a water reservoir 10 is provided at the inner bottom of the processing workshop 1, and the pump body 804 is located at the inner bottom of the water reservoir 10, so as to facilitate the collection and recovery of the flowing water curtain. When the pump body 804 is working, the water in the water reservoir 10 is extracted to facilitate the recycling of the water.
[0026] like Figure 4 As shown, the front surface of the diverter block 802 is fixedly connected to the rear surface of the baffle 801, and the outer surfaces of the multiple branch pipes 806 are movable through the outer surface of the baffle 801. The water in the diverter block 802 can be evenly and quickly injected into the interior of the baffle 801 under the action of the multiple branch pipes 806, so that the water can flow out evenly from the multiple drip holes 805.
[0027] like Figure 2-4 As shown, a plurality of overflow grooves 807 are equidistantly provided on the front surface of the baffle 801 near the bottom. The baffle 801 is located above the water reservoir 10, so that when the water inside the baffle 801 is full, the overflowing water will flow evenly downward along the plurality of overflow grooves 807, forming a more uniform water curtain.
[0028] like Figure 2 As shown, the outer surface of the fixed frame 901 is fixedly connected to the inner surface of the processing workshop 1 near the top, and the front surface of the fixed frame 901 is in contact with the rear surface of the baffle 801, so that when the fixed frame 901 is fixed inside the processing workshop 1, it is in contact with the surface of the baffle 801 to prevent some gas from bypassing the filter 902 and affecting the filtering effect.
[0029] like Figure 5-6 As shown, a plurality of through grooves 904 are equidistantly provided on the outer surface of the water baffle 903. The through grooves 904 are inclined to facilitate the condensation of water molecules in the rising gas into water when they come into contact with the surface of the water baffle 903, thereby removing most of the moisture in the rising gas.
[0030] like Figure 1-2 As shown, the second cover body 3 is located above the fixed frame 901, and the first cover body 2 is located near the center of the top of the processing workshop 1. The outer surfaces of the first cover body 2 and the second cover body 3 are fixed through the top of the processing workshop 1. The first cover body 2 and the second cover body 3 are respectively located on the front and rear sides of the baffle 801. The air intake and exhaust cooperate with each other to facilitate the circulation and replacement of indoor gas.
[0031] The method of use and working principle of this device: When in use, when personnel are performing paint repair work on aluminum alloy wheels in the processing workshop 1, the intake fan 6 and the exhaust fan 7 are started synchronously, so that when they are working, the outside air enters the processing workshop 1 through the first pipe body 4 and the first cover body 2, and the replaced gas in the processing workshop 1 bypasses from the bottom of the baffle 801, passes through the fixed frame 901 from bottom to top, and enters the second cover body 3, and is transported out through the second pipe body 5 to form a fresh air exchange system. During the flow of air, the pump body 804 in the water reservoir 10 is started, and the pump body 804 will The treated water in the water reservoir 10 is sucked and transported to the diversion block 802 through the delivery pipe 803, and flows out evenly from multiple branch pipes 806, so that it is quickly injected into the interior of the baffle 801. The internal water flow of the baffle 801 flows out evenly from multiple drip holes 805 to form a first water curtain. When the water overflowing from the baffle 801 flows downward along multiple overflow grooves 807, it will form a uniform second water curtain. The water of the two water curtains flows into the water reservoir 10. The water reservoir 10 is equipped with a paint residue water treatment device. After the wastewater containing paint residue is treated and filtered, it is discharged by the pump body 8 04 extraction, and this cycle is repeated to form a continuous water curtain. When personnel use a high-pressure spray gun to repair, the paint mist that is sprayed into the air and does not cover the surface of the aluminum alloy wheel hub will float towards the water curtain with the air pressure and air flow from top to bottom and the inertia of the downward repair. The paint mist will be taken away by the water flow of the water curtain. A small amount of paint mist will rise with the water vapor after passing through the gaps in the water curtain with the air flow. Under the action of the water barrier 903 and the through groove 904, most of the water molecules in the rising air flow condense into water when they come into contact with the surface of the water barrier 903, removing Most of the moisture in the rising gas and the residual paint mist in the rising gas will be intercepted and filtered by the stainless steel filter 902. The filtered air is discharged through the second tube 5 connected to the exhaust fan 7 under the power of the exhaust fan. During the aluminum alloy wheel hub repair process, most of the paint mist will be carried away by the continuous water curtain flow, and the residual paint mist will be filtered by the stainless steel filter 902, thereby reducing the filtering burden of the filter 902, reducing its replacement frequency, reducing the consumption of the filter 902, and improving the use effect of the aluminum alloy wheel hub wet repair system.
[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A wet repair system for an aluminum alloy wheel hub, comprising a processing workshop (1), characterized in that: An exhaust fan (7) is provided on the rear surface of the processing workshop (1), the top of the exhaust fan (7) is fixedly connected to a second pipe body (5), and the end surface of the second pipe body (5) is fixedly connected to a second cover body (3); an intake fan (6) is provided on the rear surface of the processing workshop (1) at a position away from the exhaust fan (7), the top of the intake fan (6) is fixedly connected to a first pipe body (4), and the end surface of the first pipe body (4) is fixedly connected to a first cover body (2); A water curtain assembly (8), the water curtain assembly (8) being arranged inside a processing workshop (1), the water curtain assembly (8) comprising a baffle (801) and a pump body (804), the outer surface of the baffle (801) being fixedly connected to the inner surface of the processing workshop (1), the inner bottom of the baffle (801) being evenly provided with a plurality of drip holes (805), the top of the pump body (804) being fixedly connected to a delivery pipe (803), the end surface of the delivery pipe (803) being fixedly connected to a diverter block (802), and the front surface of the diverter block (802) being fixedly connected to a plurality of branch pipes (806) at equal intervals; A filter assembly (9) is provided inside a processing workshop (1), the filter assembly (9) comprising a fixed frame (901), a filter screen (902) being provided on an inner surface of the fixed frame (901) near the bottom thereof, and a water baffle (903) being provided on an inner surface of the fixed frame (901) near the bottom thereof.
2. The aluminum alloy wheel hub wet repair system according to claim 1, characterized in that: A water reservoir (10) is provided at the inner bottom of the processing workshop (1), and the pump body (804) is located at the inner bottom of the water reservoir (10).
3. The aluminum alloy wheel hub wet repair system according to claim 1, characterized in that: The front surface of the diverter block (802) is fixedly connected to the rear surface of the baffle (801), and the outer surfaces of the plurality of branch pipes (806) are all movable and penetrate the outer surface of the baffle (801).
4. The aluminum alloy wheel hub wet repair system according to claim 3, characterized in that: A plurality of overflow grooves (807) are equidistantly provided on the front surface of the baffle (801) near the bottom, and the baffle (801) is located above the water reservoir (10).
5. The aluminum alloy wheel hub wet repair system according to claim 1, characterized in that: The outer surface of the fixing frame (901) is fixedly connected to the inner surface of the processing workshop (1) near the top, and the front surface of the fixing frame (901) is in contact with the rear surface of the baffle (801).
6. The aluminum alloy wheel hub wet repair system according to claim 1, characterized in that: The outer surface of the water-blocking plate (903) is provided with a plurality of through grooves (904) at equal intervals, and the through grooves (904) are arranged in an inclined manner.
7. The aluminum alloy wheel hub wet repair system according to claim 1, characterized in that: The second cover body (3) is located above the fixed frame (901), and the first cover body (2) is located near the center of the top of the processing workshop (1). The outer surfaces of the first cover body (2) and the second cover body (3) are fixed through the top of the processing workshop (1).