Continuous cleaning device for outer surface of bare wire of enameled wire

Abstract

The continuous cleaning device for the outer surface of the bare wire of the enameled wire comprises a base, tensioning frames, a cleaning seat, a first guide frame, a second guide frame and a third guide frame are symmetrically arranged on the base, an adjustable penetrating structure, a first tensioning wheel set and a second tensioning wheel set are arranged on the tensioning frames, a cleaning structure is arranged on the cleaning seat, and the first guide frame, the second guide frame and the third guide frame are symmetrically arranged on the base. A first guide wheel set is arranged on the first guide frame, a second guide wheel set is arranged on the second guide frame, a drying structure is arranged between the first guide frame and the second guide frame, and a third guide wheel set is arranged on the third guide frame. By the adoption of the structure, cleaning liquid is continuously and comprehensively soaked, clamping cleaning is matched, and oil stains and other impurities on bare wires are efficiently cleaned; meanwhile, hot air is matched, water stains on the surface are removed at an extremely high speed, front-back clamping drying is achieved, and thorough cleaning is achieved; the device is reasonable in overall structure and stable in continuous machining and matching, a retractable penetrating structure is carried, the convenience is improved, and the practicability is extremely high.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production and processing, in particular to a device for continuously cleaning the outer surface of bare wires of enameled wires. Background Art

[0002] With the development of the electronics industry, enameled wire, as an important conductive material, is the primary type of winding wire. During the production process, the outer surface of the bare enameled wire may become contaminated with oil, dust, or other impurities due to processing or storage. These contaminants not only affect the appearance quality of the enameled wire, but also may cause uneven coating or even shedding during the subsequent insulation coating process, thereby reducing the product's electrical performance and service life. Cleaning methods can generally be categorized as manual cleaning or decomposition cleaning using cleaning fluids. Neither of these methods is suitable for use on current enameled wire production and processing lines and is difficult to integrate with continuous processing. Furthermore, the entire processing line has an extremely long total travel distance. Due to the continuous processing setup, workers maintaining and repairing the equipment find it difficult to traverse the line, requiring them to climb from both ends to the other side, which presents numerous drawbacks. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a continuous cleaning device for the outer surface of the bare wire of the enameled wire, which continuously and comprehensively immerses the cleaning liquid and is combined with clamping cleaning to efficiently clean the oil stains and other impurities on the bare wire; it is quickly air-dried after being guided for drainage, and at the same time, combined with hot air, the surface water stains are removed at an extremely fast speed, and the front and rear clamping are used for drying to thoroughly clean; the overall structure of the device is reasonable, the continuous processing coordination is stable, and it is equipped with a retractable crossing structure, which further improves the convenience and is extremely practical.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a continuous cleaning device for the outer surface of the bare wire of the enameled wire, including a base, the base is provided with a symmetrically arranged tensioning frame, a cleaning seat, a symmetrically arranged first guide frame, a second guide frame and a third guide frame, the tensioning frame is provided with an adjustable crossing structure, a first tensioning wheel group and a second tensioning wheel group, the cleaning seat is provided with a cleaning structure, the first guide frame is provided with a first guide wheel group, the second guide frame is provided with a second guide wheel group, a drying structure is provided between the first guide frame and the second guide frame, and the third guide frame is provided with a third guide wheel group.

[0005] In the preferred solution, the adjustable crossing structure includes a connecting seat arranged at the bottom of the tensioning frame, the connecting seat is hinged to one end of the adjusting arm, the other end of the adjusting arm is connected to the pedal, and a symmetrically arranged connecting frame is provided on the pedal, and a connecting wheel set is provided on the connecting frame.

[0006] In a preferred solution, the pedal is provided with anti-slip patterns.

[0007] In a preferred solution, a first locking rod is provided on the pedal, and the first locking rod is locked with a second locking rod provided on the tensioning frame through a locking sleeve.

[0008] In a preferred embodiment, the cleaning structure includes a water tank arranged on the cleaning seat, the water tank is provided with a drain pipe with a valve, the water tank is provided with a first immersion wheel group and a second immersion wheel group that cooperate with each other, and a cleaning clamp is provided in the middle position of the first immersion wheel group and the second immersion wheel group.

[0009] In a preferred embodiment, the drying structure includes a drying box arranged between the first guide frame and the second guide frame, a dust removal and air blowing structure is provided on the top of the drying box, a heating component is provided inside the drying box, and drying strips are symmetrically provided at the inlet and outlet ends of the drying box.

[0010] In a preferred solution, the impurity removal and air blowing structure includes a mounting frame connected to the drying box, a plurality of fan structures are arranged in the mounting frame, and a filter is provided on the top of the mounting frame.

[0011] The device for continuously cleaning the outer surface of the bare wire of the enameled wire provided by the utility model has the following beneficial effects by adopting the above structure:

[0012] (1) Continuously and fully immerse the cleaning fluid, combined with clamping cleaning, to efficiently clean the oil and other impurities on the bare wire;

[0013] (2) After draining, quickly air dry, and use hot air to quickly remove surface water stains, clamp front and back to dry, and clean thoroughly;

[0014] (3) The overall structure of the device is reasonable, the continuous processing coordination is stable, and it is equipped with a retractable crossing structure, which further improves its convenience and is extremely practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the overall structure pedal of the utility model in use.

[0017] Figure 2 This is a schematic diagram of the overall structure of the utility model with the pedal in the retracted state.

[0018] Figure 3 This is a schematic diagram of the cleaning structure of the present utility model.

[0019] Figure 4 This is a schematic diagram of the drying structure of the present utility model.

[0020] Figure 5 This is a schematic diagram of the impurity removal blast structure of the utility model.

[0021] In the figure: base 1, tensioning frame 2, first tensioning wheel group 3, second tensioning wheel group 4, cleaning seat 5, cleaning structure 6, first guide frame 7, first guide wheel group 8, second guide frame 9, second guide wheel group 10, drying structure 11, impurity removal and blowing structure 12, third guide frame 13, third guide wheel group 14, connecting seat 15, adjusting arm 16, pedal 17, anti-slip groove 18, connecting frame 19, connecting wheel group 20, second locking rod 21, first locking rod 22, locking sleeve 23, water tank 24, drain pipe with valve 25, first immersion wheel group 26, second immersion wheel group 27, cleaning clamp 28, drying box 29, heating assembly 30, drying clamp 31, mounting frame 32, fan structure 33, filter 34. DETAILED DESCRIPTION

[0022] like Figure 1-5 In the invention, a continuous cleaning device for the outer surface of the bare wire of the enameled wire comprises a base 1, on which a symmetrically arranged tensioning frame 2, a cleaning seat 5, a symmetrically arranged first guide frame 7, a second guide frame 9 and a third guide frame 13 are provided, the tensioning frame 2 is provided with an adjustable crossing structure, a first tensioning wheel group 3 and a second tensioning wheel group 4, the cleaning seat 5 is provided with a cleaning structure 6, the first guide frame 7 is provided with a first guide wheel group 8, the second guide frame 9 is provided with a second guide wheel group 10, a drying structure 11 is provided between the first guide frame 7 and the second guide frame 9, and the third guide frame 13 is provided with a third guide wheel group 14.

[0023] In a preferred embodiment, the adjustable through-structure includes a connecting base 15 disposed at the bottom of the tensioning frame 2. The connecting base 15 is hinged to one end of an adjusting arm 16. The other end of the adjusting arm 16 is connected to a pedal 17. The pedal 17 is provided with a symmetrical connecting frame 19, and the connecting frame 19 is provided with a connecting wheel set 20. The retractable through-structure further enhances convenience.

[0024] In a preferred embodiment, the pedal 17 is provided with anti-skid patterns 18 to enhance the anti-skid effect.

[0025] In a preferred embodiment, the pedal 17 is provided with a first locking rod 22, which is locked with a second locking rod 21 provided on the tensioning frame 2 through a locking sleeve 23, so as to facilitate stable storage.

[0026] In a preferred embodiment, the cleaning structure 6 includes a water tank 24 disposed on the cleaning seat 5. The water tank 24 is provided with a drain pipe 25 with a valve. The water tank 24 is provided with a first immersion wheel group 26 and a second immersion wheel group 27 that cooperate with each other. A cleaning clamp 28 is provided between the first immersion wheel group 26 and the second immersion wheel group 27. Clamping and immersion cleaning ensures thorough and efficient cleaning.

[0027] In a preferred embodiment, the drying structure 11 includes a drying box 29 disposed between the first guide frame 7 and the second guide frame 9. The top of the drying box 29 is provided with a decontamination blower structure 12. A heating assembly 30 is provided within the drying box 29. Drying clamps 31 are symmetrically provided at the inlet and outlet ends of the drying box 29. After draining, the drying is rapidly air-dried, and hot air is used to rapidly remove surface water stains. The drying is performed by clamping the front and back ends for thorough cleaning.

[0028] In a preferred embodiment, the impurity removal and blowing structure 12 includes a mounting frame 32 connected to the drying box 29, a plurality of fan structures 33 are arranged in the mounting frame 32, and a filter 34 is provided on the top of the mounting frame 32. The air is cleaned to prevent impurities in the air from being brought in.

[0029] The method of using the utility model is as follows:

[0030] 1. Preparation: Adjust the adjustable through-structure on the tensioning frame 2 to ensure that the bare enameled wire can pass through the entire device smoothly without loosening or overstretching. Add an appropriate amount of detergent or water to the water tank 24.

[0031] 2. Operation phase: The enameled wire to be processed is introduced from one end of the device, and is successively led into the water tank 24 through the first tensioning wheel group 3 and the second tensioning wheel group 4, and is immersed and cleaned by the first immersion wheel group 26 and the second immersion wheel group 27, and then dried by the first guide wheel group 8, the drying structure 11 and the second guide wheel group 10, and then output through the third guide wheel group 14.

[0032] 3. Finishing Stage: After drying, the enameled wire is finally guided out by the third guide wheel assembly, completing the entire cleaning process. Regularly check whether all parts of the equipment are operating normally, replenish or replace the cleaning fluid in a timely manner, and maintain the heating elements and fan system in the drying box to ensure long-term stable operation of the device.

[0033] The beneficial effects of this utility model are: continuous and comprehensive immersion in cleaning liquid, combined with clamping cleaning, to efficiently clean the oil and other impurities on the bare wire; rapid air drying after guided drainage, combined with hot air, to remove surface water stains at an extremely fast speed, front and back clamping drying, and thorough cleaning; the overall structure of the device is reasonable, the continuous processing coordination is stable, and it is equipped with a retractable crossing structure, which further improves the convenience and is extremely practical.

Claims

1. A device for continuously cleaning the outer surface of a bare enameled wire, comprising a base (1), characterized in that: The base (1) is provided with a symmetrically arranged tensioning frame (2), a cleaning seat (5), a symmetrically arranged first guide frame (7), a second guide frame (9) and a third guide frame (13); the tensioning frame (2) is provided with an adjustable crossing structure, a first tensioning wheel group (3) and a second tensioning wheel group (4); the cleaning seat (5) is provided with a cleaning structure (6); the first guide frame (7) is provided with a first guide wheel group (8); the second guide frame (9) is provided with a second guide wheel group (10); a drying structure (11) is provided between the first guide frame (7) and the second guide frame (9); and the third guide frame (13) is provided with a third guide wheel group (14).

2. The device for continuously cleaning the outer surface of the bare wire of the enameled wire according to claim 1, characterized in that: The adjustable crossing structure includes a connecting seat (15) arranged at the bottom of the tensioning frame (2), the connecting seat (15) is hinged to one end of the adjusting arm (16), the other end of the adjusting arm (16) is connected to the pedal (17), and the pedal (17) is provided with a symmetrically arranged connecting frame (19), and the connecting frame (19) is provided with a connecting wheel set (20).

3. The device for continuously cleaning the outer surface of the bare wire of the enameled wire according to claim 2, characterized in that: The pedal (17) is provided with anti-skid patterns (18).

4. The device for continuously cleaning the outer surface of the bare wire of the enameled wire according to claim 2, characterized in that: The pedal (17) is provided with a first locking rod (22), and the first locking rod (22) is locked in cooperation with a second locking rod (21) provided on the tensioning frame (2) through a locking sleeve (23).

5. The device for continuously cleaning the outer surface of bare enameled wire according to claim 1, characterized in that: The cleaning structure (6) comprises a water tank (24) arranged on the cleaning seat (5), a drain pipe (25) with a valve is provided on the water tank (24), a first immersion wheel group (26) and a second immersion wheel group (27) that cooperate with each other are provided in the water tank (24), and a cleaning clamping strip (28) is provided in the middle position of the first immersion wheel group (26) and the second immersion wheel group (27).

6. The device for continuously cleaning the outer surface of the bare wire of the enameled wire according to claim 1, characterized in that: The drying structure (11) includes a drying box (29) arranged between the first guide frame (7) and the second guide frame (9), a dust removal blast structure (12) is provided on the top of the drying box (29), a heating component (30) is provided in the drying box (29), and drying clamps (31) are symmetrically provided at the inlet and outlet ends of the drying box (29).

7. The device for continuously cleaning the outer surface of bare enameled wire according to claim 6, characterized in that: The impurity removal air blowing structure (12) includes a mounting frame (32) connected to the drying box (29), a plurality of fan structures (33) are arranged in the mounting frame (32), and a filter screen (34) is provided on the top of the mounting frame (32).

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